Sensor support
By designing lightweight sensor support and ceramic arc-shaped contact blocks, the problem of large detection errors caused by large weight of sensor components is solved, and more accurate yarn tension detection is achieved.
Patent Information
- Application Number
- CN202421150685.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-24
AI Technical Summary
The sensor components used for yarn transport on the market are of large weight, which makes it impossible to accurately detect yarn tension and have large errors.
A sensor support including shrapnel and plastic support is designed. The support is hollow inside and a ceramic arc-shaped contact block is installed on the top. The structure of shrapnel and support columns is used to reduce weight and improve detection accuracy.
By reducing weight and optimizing the contact block design, more precise yarn tension detection is achieved, reducing errors and improving the detection accuracy of the sensor.
Smart Images

Figure CN222258309U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sensors, in particular to a sensor support. Background Art
[0002] A sensor is a detection device that can sense the information being measured and can convert the sensed information into electrical signals or other required forms of information output according to certain rules to meet the requirements of information transmission, processing, storage, display, recording and control. The sensors used for yarn feeders on the market include Hall sensors. The tension of the yarn is not constant during the conveying process. The Hall sensor detects the tension of the yarn through the change of magnetic force. The principle is that the tension of the yarn increases or decreases, resulting in different tightness of the yarn. The force exerted by the yarn through the sensor is also different, which changes the distance between the original parts on the sensor, so the magnetic force also changes.
[0003] The weight of yarn is relatively light, and the components of existing sensors on the market are relatively heavy, so they may not be able to detect the yarn tension accurately, resulting in large errors. Utility Model Content
[0004] In order to overcome the shortcomings of the prior art, the utility model provides a sensor support. In order to solve the technical problems in the above background, the utility model provides the following technical solutions:
[0005] A sensor support comprises a spring piece and a support mounted on one end of the spring piece, wherein a mounting groove is arranged at the bottom of the support, the spring piece is inserted into the mounting groove, and a clamping portion is arranged between the mounting groove and the spring piece; a contact block is arranged at the top of the support, and the interior of the support is hollow.
[0006] Furthermore, the contact block includes an arc-shaped contact block.
[0007] Furthermore, the clamping portion includes a clamping block protruding from the mounting groove and a clamping hole located at one end of the spring sheet, the clamping block is adapted to the clamping hole, and the clamping block is embedded in the clamping hole.
[0008] Furthermore, at least two support columns are arranged in the support.
[0009] Furthermore, the spring piece includes a fixed end at one end and a movable end at the other end, the support is installed at the end of the movable end, a fixing hole is provided on the fixed end, and an arc-shaped hollow portion is provided at the end of the fixed end.
[0010] Furthermore, recessed portions are provided on both sides of the connection between the fixed end and the movable end.
[0011] Furthermore, at least one through hole is provided on the spring sheet.
[0012] Furthermore, the contact block includes a ceramic contact block.
[0013] Furthermore, the shrapnel includes a metal shrapnel.
[0014] Furthermore, the support comprises a plastic support.
[0015] Compared with the prior art, the utility model can achieve the following beneficial effects:
[0016] The hollow interior design of the support of the utility model greatly reduces the weight; the arc-shaped design of the touch block, compared with the circular touch blocks on the market, ensures sufficient curvature while further reducing the weight of the touch block, and can more accurately feedback the changes in tension during yarn transportation. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional diagram of the utility model.
[0018] Figure 2 It is an exploded view of the utility model.
[0019] Figure 3 This is a reference diagram for use in the present utility model.
[0020] Figure numerals: 1, spring piece, 2, support, 3, mounting groove, 4, clamping portion, 5, contact block, 6, clamping block, 7, clamping hole, 8, support column, 9, fixed end, 10, movable end, 11, fixing hole, 12, hollow portion, 13, recessed portion, 14, through hole. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] like Figure 1-3 As shown, a sensor support includes a spring piece 1 and a support 2 installed at one end of the spring piece 1. As shown, a mounting groove 3 is provided at the bottom of the support 2. The spring piece 1 is inserted into the mounting groove 3. A clamping part 4 is provided between the mounting groove 3 and the spring piece 2. The spring piece 1 and the support 2 are detachably connected through the clamping part 4. The spring piece 1 is installed in the mounting groove 3. The side wall of the mounting groove 3 abuts against the end of the spring piece 1 to prevent the spring piece 1 from bouncing up and down during use, causing the support 2 to move. A contact block 5 is provided on the top of the support 2. The interior of the support 2 is hollow, which further reduces the weight of the support 2.
[0023] like Figure 3As shown, the present invention is installed on the sensor of the yarn feeder. When the yarn feeder is transporting the yarn, the yarn is above the contact block 5 and forms friction with the contact block 5 to generate a downward pressure. When the machine is working, the motor rotates to make the yarn continuously pass through the contact block 5. The speed of the motor rotation will affect the tension of the yarn. If the motor speed is slow, the tension of the yarn is small, the yarn will sag slightly, driving the support 2 to move downward, and the spring 1 to move downward; on the contrary, if the motor speed is fast, the tension of the yarn is large, the yarn will be straightened and move slightly upward, and the support 2 will also move upward under the action of the rebound force of the spring 1. The sensor usually uses a Hall sensor, which generates different magnetism through the change of the distance of the support 2, thereby generating different electrical signals to be transmitted to the internal control panel, so that the yarn tension is always maintained at a fixed value. Since the weight of the yarn is light, the lighter the weight of the present invention, the higher the detection accuracy.
[0024] The contact block 5 shown includes an arc-shaped contact block, preferably a two-fifths circle shape. The arc-shaped design ensures the stability of the yarn passing through. The two-fifths circle shape can ensure sufficient curvature. Compared with the completed circle, the two-fifths circle also greatly reduces the weight of the contact block 5, making the accuracy of yarn detection more accurate.
[0025] The illustrated clamping portion 4 includes a clamping block 6 protruding from the mounting groove 3 and a clamping hole 7 located at one end of the spring sheet. The clamping block 6 is matched with the clamping hole 7. When the installation is completed, the clamping block 6 is embedded in the clamping hole 7, which is convenient for installation and replacement.
[0026] The support 2 shown is provided with at least two support columns 8, which are designed to be transverse, and preferably the two support columns 8 are distributed at the upper and lower ends to ensure sufficient supporting force and prevent the support 2 from being hollow and easily deformed. The two support columns 8 can also avoid being too heavy.
[0027] The spring piece 1 shown includes a fixed end 9 at one end and a movable end 10 at the other end, the support 2 is installed at the end of the movable end 10, the fixed end 9 is provided with a fixing hole 11, the fixed end 9 is fixed to the sensor through the fixing hole 11, and the support 2 is driven to move up and down through the movable end 10. In addition, an arc-shaped hollow portion 12 is provided at the end of the fixed end 9 to reduce the weight of the spring piece 1 and save costs.
[0028] As shown, recessed portions 13 are provided on both sides of the connection between the fixed end 9 and the movable end 10, and at least one through hole 14 is provided on the spring piece 1. The design of the recessed portion 13 and the through hole 14 further reduces the weight of the spring piece 1 and further ensures the accuracy of yarn detection.
[0029] The contact block 5 shown includes a ceramic contact block. Since the contact block 5 is in a state of friction with the yarn for a long time, a ceramic material is used. The ceramic material has good wear resistance and high temperature resistance, high hardness and is not easy to deform, thereby avoiding an increase in the error of the sensor detecting the tightness of the yarn.
[0030] The spring piece 1 shown includes a metal spring piece, which has good toughness, relatively stable contact, strong conductivity, stable rebound and good hand feel.
[0031] The support 2 shown comprises a plastic support, which has a low cost and the plastic material is light in weight, which further reduces the weight and increases the accuracy of the sensor in detecting the tightness of the yarn.
[0032] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A sensor support, comprising a spring sheet and a support mounted on one end of the spring sheet, characterized in that: The bottom of the support is provided with a mounting groove, the spring piece is inserted into the mounting groove, and a clamping part is provided between the mounting groove and the spring piece; the top of the support is provided with a contact block, and the interior of the support is hollow.
2. A sensor support according to claim 1, characterized in that , the contact block includes an arc-shaped contact block.
3. The sensor support according to claim 1, characterized in that: The clamping portion comprises a clamping block protruding from the mounting groove and a clamping hole located at one end of the spring sheet, the clamping block is matched with the clamping hole, and the clamping block is embedded in the clamping hole.
4. A sensor support according to claim 1, characterized in that , at least two supporting columns are arranged in the support.
5. A sensor support according to claim 1, characterized in that The spring piece includes a fixed end at one end and a movable end at the other end, the support is installed at the end of the movable end, a fixing hole is provided on the fixed end, and an arc-shaped hollow portion is provided at the end of the fixed end.
6. A sensor support according to claim 5, characterized in that , inner recesses are provided on both sides of the connection between the fixed end and the movable end.
7. A sensor support according to claim 1, characterized in that , at least one through hole is provided on the spring sheet.
8. The sensor support according to claim 1, characterized in that , the contact block includes a ceramic contact block.
9. The sensor support according to claim 1, characterized in that , the shrapnel includes a metal shrapnel.
10. The sensor support according to claim 1, characterized in that: The support comprises a plastic support.
