Uniform dicing device

Abstract

According to the uniform dicing device, the position of a single chestnut kernel entering a box body can be located in the center area of a platform in the box body through an adjusting part, then an electric telescopic rod downwards stretches a pressing plate to extrude chestnuts and is matched with a cutting edge to cut the chestnuts into strips, strip-shaped products enter a longitudinal channel, and then the chestnuts are diced. By means of the structure, it can be guaranteed that the chestnut kernels are diced more evenly compared with a traditional vegetable cutting machine.

Description

Technical Field

[0001] The utility model relates to the technical field of chestnut processing, in particular to a uniform dicing device. Background Art

[0002] Chestnut is a common food ingredient, rich in protein, vitamins and other substances, and is known as the king of fruits. Currently, there is a process of using chestnut as a raw material for deep processing and processing it into other products.

[0003] For deep processing of chestnuts, it is usually necessary to dice the chestnut kernels for subsequent processing. Currently, chestnut kernels are mostly diced using a vegetable dicing machine without special equipment. The dicing is easily uneven due to the small size and irregular shape of the chestnut kernels during dicing with a rolling knife. Utility Model Content

[0004] In view of the problems existing in the prior art, the utility model discloses a uniform dicing device, the technical scheme adopted is, comprising a box body, a box frame, a conveyor belt frame and a conveyor belt, characterized in that: it comprises a conveyor belt baffle, an upper mounting frame, an electric telescopic rod, a pressure plate, a pressure plate side baffle, an adjustment part, a longitudinal channel, a cutting blade, an opening and closing structure and a transverse cutting mechanism, the box body frame is fixed at the bottom of the box body, the conveyor belt frame is fixed on the right side, the conveyor belt is installed on the conveyor belt frame, the conveyor belt team transports chestnut kernels, the conveyor belt baffle is installed on the conveyor belt frame through the frame body, the chestnut kernels are transported one by one in a row through the setting of the baffle, the upper mounting frame is fixed at the top of the box body, the electric telescopic rod powered by a battery is installed on the upper mounting frame, the pressure plate is fixed on the lower output end of the electric telescopic rod, the right side of the pressure plate is integrally formed with a pressure plate side baffle, the setting of the pressure plate side baffle can block the conveyor belt when the pressure plate presses down to cut a single chestnut placed on the platform inside the box body into strips. The chestnut kernel on the box enters, and after the stripping is completed, the pressure plate is lifted with the side baffle of the pressure plate, and the next chestnut kernel enters the box. The volume of the platform in the box can only accommodate one chestnut kernel, and an adjustment part is provided on the upper half of the side wall of the box. When the chestnut kernel enters the box, its position is quickly adjusted to make it in the center of the platform. Several longitudinal channels are opened on the platform in the box. The width of each side wall of the longitudinal channel is one millimeter and a cutting blade is fixed on the top. When the pressure plate presses down the chestnut kernel, it can be cut under the action of the cutting blade. The cut is into strips and is in the longitudinal channel. A horizontal through groove is opened in the left and right directions in the middle section of the longitudinal channel. The height of the through groove is one millimeter. The lower opening of the longitudinal channel is closed by an opening and closing structure. A transverse cutting mechanism is provided on the inner side wall of the box frame. The cutting action of the transverse cutting mechanism corresponds to the horizontal transverse through groove of the longitudinal channel. After starting, the chestnut kernel that has completed the stripping is transversely cut from the middle to complete the dicing operation.

[0005] As a preferred technical solution of the utility model, the adjustment part includes a window, an adjustment plate, a mounting frame and an adjustment drive. Windows are opened on the front and rear side plates on the upper part of the box body. The adjustment plate is located in the window. The outer wall of the adjustment plate is fixedly connected to the mounting frame. The mounting frame is installed through the adjustment drive. The adjustment drive can drive the two adjustment plates to quickly approach each other, so that the chestnut kernels are in the middle position, and then reset.

[0006] As a preferred technical solution of the utility model, the adjustment drive includes an adjustment motor, a left-side mounting convex plate and a bidirectional lead screw. The front and rear ends of the left side wall of the box body are integrally formed with a left-side mounting convex plate. The bidirectional lead screw is rotatably installed between the left-side mounting convex plates at the front and rear ends. The bidirectional lead screw is driven by the adjustment motor installed on the front side wall of the left-side mounting convex plate on the front side. This adjustment motor uses an external power supply. The adjustment motor is configured with a controller to make it rotate forward and reverse regularly and quickly, thereby achieving adjustment and resetting of the position of the chestnut kernels.

[0007] As a preferred technical solution of the utility model, the opening and closing structure includes an opening and closing motor, a mounting shaft and a bottom sealing plate. Two opening and closing motors are installed on the front side of the box body. The output end of the opening and closing motor is fixedly connected to the mounting shaft. One end of the bottom sealing plate is fixed on the mounting shaft. The bottom sealing plate seals the bottom opening of the lower half of the longitudinal channel. A smooth coating is provided on the upper surface of the bottom sealing plate. After a single dicing is completed, the opening and closing motor starts to open the bottom sealing plate, and the product falls into a recovery box placed in advance under the box body, and then the opening and closing motor reverses to make the bottom sealing plate continue to be closed.

[0008] As a preferred technical solution of the utility model, the transverse cutting mechanism includes a side wall groove, a screw, a mounting block, a screw motor and a transverse cutting knife. Side wall grooves are opened on the front and rear side walls inside the box body, and the screws are rotatably installed in the side wall grooves, and the shaft body is fixedly installed. There are two mounting blocks, one is installed in cooperation with the screw, and the other is movably mounted on the shaft body. The transverse cutting knife is fixedly connected between the mounting blocks. The height of the transverse cutting knife is aligned with the through groove horizontally set in the middle of the longitudinal channel, and the thickness of the cutting knife is less than the height of the through groove.

[0009] The beneficial effects of the utility model are as follows: the position of a single chestnut kernel entering the box body can be located in the central area of ​​the platform inside the box body through the adjustment part, and then the chestnut is squeezed by the pressing plate extended downward by the electric telescopic rod and cut into strips by cooperation with the cutting blade, and the strip product enters the longitudinal channel, and is further diced by the transverse cutting mechanism. The above structure can ensure that the dicing of the chestnut kernel is more uniform than that of the traditional vegetable cutting machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a schematic diagram of the structure of the utility model;

[0011] Figure 2It is a schematic diagram of the right side structure of the utility model;

[0012] Figure 3 It is a front side sectional structural schematic diagram of the utility model.

[0013] In the figure: box body 1, box frame 2, conveyor belt frame 3, conveyor belt 4, conveyor belt baffle 5, upper mounting frame 6, electric telescopic rod 7, pressure plate 8, pressure plate side baffle 9, window 10, adjustment plate 11, mounting frame 12, adjustment motor 13, left mounting convex plate 131, bidirectional lead screw 132, longitudinal channel 14, cutting blade 15, opening and closing motor 16, mounting shaft 161, bottom sealing plate 162, side wall groove 17, lead screw 18, mounting block 19, lead screw motor 20, transverse cutting knife 21. DETAILED DESCRIPTION

[0014] Example 1

[0015] like Figures 1 to 3 As shown, the utility model discloses a uniform dicing device, which adopts a technical solution that includes a box body 1, a box frame 2, a conveyor belt frame 3 and a conveyor belt 4, and is characterized in that it includes a conveyor belt baffle 5, an upper mounting frame 6, an electric telescopic rod 7, a pressure plate 8, a pressure plate side baffle 9, an adjustment portion, a longitudinal channel 14, a cutting blade 15, an opening and closing structure and a transverse cutting mechanism, the box body frame 2 is fixed at the bottom of the box body 1, the conveyor belt frame 3 is fixed on the right side, the conveyor belt 4 is installed on the conveyor belt frame 3, the conveyor belt baffle 5 is installed on the conveyor belt frame 3 through the frame body, the upper mounting frame 6 is fixed on the top of the box body 1, and the upper mounting frame 6 is installed with an electric motor powered by a battery. Telescopic rod 7, a pressing plate 8 is fixed on the lower output end of the electric telescopic rod 7, and a pressing plate side baffle 9 is integrally formed on the right side of the pressing plate 8. An adjustment portion is provided on the upper half of the side wall of the box body 1, and a plurality of longitudinal channels 14 are opened on the platform inside the box body 1. The width of each side wall of the longitudinal channel 14 is one millimeter and a cutting blade 15 is fixed on the top thereof. A horizontal through groove is opened in the left and right directions of the middle section of the longitudinal channel 14, and the height of the through groove is one millimeter. The lower opening of the longitudinal channel 14 is closed by an opening and closing structure, and a transverse cutting mechanism is provided on the inner side wall of the box frame 2, and the cutting action of the transverse cutting mechanism corresponds to the horizontal transverse through groove of the longitudinal channel 14.

[0016] As a preferred technical solution of the utility model, in order to enable the chestnut kernels to be in the central area when diced to ensure uniform dicing, an adjustment part is provided on the upper half of the box body 1, which specifically includes a window 10, an adjustment plate 11, a mounting frame 12 and an adjustment drive. A window 10 is opened on the front and rear side panels of the upper part of the box body 1, the adjustment plate 11 is located in the window 10, and the mounting frame 12 is fixedly connected to the outer side wall of the adjustment plate 11, and the mounting frame 12 is installed by the adjustment drive.

[0017] As a preferred technical solution of the utility model, the adjustment drive includes an adjustment motor 13, a left-side mounting protrusion 131 and a bidirectional screw 132. The front and rear ends of the left side wall of the box body 1 are integrally formed with a left-side mounting protrusion 131. The bidirectional screw 132 is rotatably installed between the left-side mounting protrusions 131 at the front and rear ends. The bidirectional screw 132 is driven by the adjustment motor 13 installed on the front side wall of the left-side mounting protrusion 131 on the front side, and this adjustment motor 13 uses an external power supply.

[0018] As a preferred technical solution of the utility model, the opening and closing structure includes an opening and closing motor 16, a mounting shaft 161 and a bottom sealing plate 162. Two opening and closing motors 16 are installed on the front side of the box body 1. The output end of the opening and closing motor 16 is fixedly connected to the mounting shaft 161. One end of the bottom sealing plate 162 is fixed on the mounting shaft 161. The bottom sealing plate 162 closes the bottom opening of the lower half of the longitudinal channel 14.

[0019] As a preferred technical solution of the utility model, the transverse cutting mechanism is that side wall grooves 17 are opened on the front and rear side walls inside the box body 1, and screws 18 are rotatably installed in the side wall grooves 17, and the shaft body is fixedly installed. There are two mounting blocks 19, one is installed in cooperation with the screw 18, and the other is movably mounted on the shaft body. A transverse cutting knife 21 is fixedly connected between the mounting blocks 19, and the height of the transverse cutting knife 21 is aligned with the through groove horizontally set in the middle of the longitudinal channel 14, and the thickness of the cutting knife 21 is less than the height of the through groove.

[0020] The working principle of the utility model: when in use, the chestnut kernels are transported one by one while being protected under the action of the conveyor belt baffle 5. Since the volume at the opening on the box body can only accommodate one chestnut kernel, after one chestnut kernel enters it, the position of the other chestnut kernels on the conveyor belt will not change. When the chestnuts enter, the position of the chestnut kernels is adjusted by adjusting the rapid forward and reverse rotation of the motor 13 so that they can be in the center area, and then the electric telescopic rod 7 starts the pressing plate to press down, and the chestnut kernels are cut into vertical strips with the help of the cutting blade 15 and are in the longitudinal channel 14, and then the transverse cutting knife 21 is started by the screw motor 20 and moves together with the mounting block 19 along the side wall groove 17 to pass through the middle through groove of the longitudinal channel 14, and the vertical strip products are cut again to complete the dicing.

[0021] Components not described in detail herein are prior art.

[0022] Although the specific embodiments of the present invention are described in detail above, the present invention is not limited to the above embodiments. Various changes can be made within the knowledge of ordinary technicians in the field without departing from the purpose of the present invention, and modifications or deformations without creative labor are still within the scope of protection of the present invention.

Claims

1. A uniform dicing device, comprising a box (1), a box frame (2), a conveyor frame (3) and a conveyor belt (4), characterized in that: The invention comprises a conveyor belt baffle (5), an upper mounting frame (6), an electric telescopic rod (7), a pressure plate (8), a pressure plate side baffle (9), an adjustment part, a longitudinal channel (14), a cutting blade (15), an opening and closing structure and a transverse cutting mechanism; a box frame (2) is fixed at the bottom of the box body (1), a conveyor belt frame (3) is fixed on the right side, and a conveyor belt (4) is installed on the conveyor belt frame (3); a conveyor belt baffle (5) is installed on the conveyor belt frame (3) through a frame body; an upper mounting frame (6) is fixed at the top of the box body (1); an electric telescopic rod (7) powered by a battery is installed on the upper mounting frame (6); a pressure plate is fixed on the lower output end of the electric telescopic rod (7) (8); a pressure plate side baffle (9) is integrally formed on the right side of the pressure plate (8); an adjustment portion is provided on the upper half of the side wall of the box body (1); a plurality of longitudinal channels (14) are provided on the platform inside the box body (1), each side wall of the longitudinal channel (14) is one millimeter wide and a cutting blade (15) is fixed on the top, a horizontal through groove is provided in the middle section of the longitudinal channel (14) in the left and right directions, and the height of the through groove is one millimeter; the lower opening of the longitudinal channel (14) is closed by an opening and closing structure; a transverse cutting mechanism is provided on the inner side wall of the box body frame (2), and the cutting action point of the transverse cutting mechanism corresponds to the horizontal transverse through groove of the longitudinal channel (14).

2. A uniform dicing device according to claim 1, characterized in that: The adjustment part comprises a window (10), an adjustment plate (11), a mounting frame (12) and an adjustment drive; the window (10) is formed on the front and rear side plates on the upper part of the box body (1), and the adjustment plate (11) is located in the window (10); the mounting frame (12) is fixedly connected to the outer side wall of the adjustment plate (11); and the mounting frame (12) is mounted by means of the adjustment drive.

3. A uniform dicing device according to claim 2, characterized in that: The adjustment drive comprises an adjustment motor (13), a left-side mounting convex plate (131) and a bidirectional lead screw (132); the left-side mounting convex plate (131) is integrally formed at the front and rear ends of the left-side wall of the box body (1); the bidirectional lead screw (132) is rotatably mounted between the left-side mounting convex plates (131) at the front and rear ends; the bidirectional lead screw (132) is driven by the adjustment motor (13) mounted on the front side wall of the left-side mounting convex plate (131) at the front side; the adjustment motor (13) is used with an external power supply.

4. The uniform dicing device according to claim 1, characterized in that: The opening and closing structure comprises an opening and closing motor (16), a mounting shaft (161) and a bottom sealing plate (162); two opening and closing motors (16) are installed on the front side of the box body (1), and the output ends of the opening and closing motors (16) are fixedly connected to the mounting shaft (161); one end of the bottom sealing plate (162) is fixed on the mounting shaft (161); the bottom sealing plate (162) seals the bottom opening of the lower half of the longitudinal channel (14).

5. The uniform dicing device according to claim 4, characterized in that: A smooth coating is provided on the upper surface of the bottom sealing plate (162).

6. The uniform dicing device according to claim 1, characterized in that: The transverse cutting mechanism comprises a side wall groove (17), a lead screw (18), a mounting block (19), a lead screw motor (20) and a transverse cutting knife (21); the side wall groove (17) is opened on the front and rear side walls inside the box body (1), and the lead screw (18) and the shaft body are respectively rotatably installed in the side wall groove (17); the mounting block (19) has two, one is installed in cooperation with the lead screw (18), and the other is movably mounted on the shaft body; the transverse cutting knife (21) is fixedly connected between the mounting blocks (19); the height of the transverse cutting knife (21) is aligned with the through groove horizontally arranged in the middle of the longitudinal channel (14); the thickness of the cutting knife (21) is less than the height of the through groove.

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