Power battery supporting device

The power battery support device addresses the high center of mass and maintenance challenges of traditional installations by using a probe-type bracket and support frames with pull-out mechanisms, enhancing vehicle maneuverability and driver visibility.

CN222291474UActive Publication Date: 2025-01-03SINO TRUK JINAN POWER CO LTD
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Patent Information

Application Number
CN202420139634.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-19
Publication Date
2025-01-03
Estimated Expiration
2034-01-19

AI Technical Summary

Technical Problem

Traditional power battery installations in commercial vehicles have a high center of mass, are inconvenient to disassemble and maintain, occupy frame space, and limit the driver's rearward field of vision due to their placement behind the cab.

Method used

A power battery support device with a probe-type bottom bracket and multiple layers of support frames, allowing horizontal and vertical pull-out mechanisms for batteries, and a design that integrates with the vehicle frame without obstructing the driver's view, featuring heat dissipation and drainage holes.

Benefits of technology

The design lowers the center of mass, reduces frame space occupation, improves maintenance convenience, and enhances the driver's field of vision by positioning batteries on the sides, thereby reducing the vehicle's turning radius and increasing mileage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a power battery supporting device, and relates to the field of battery racks. According to the utility model, a bottom layer protection plate is laid on a probing type bottom support, and two power batteries which are transversely arranged relative to a frame are fixed on the bottom layer protection plate side by side; two supporting frames are fixedly arranged on the two sides, perpendicular to the side wall of the vehicle frame, of the probing type bottom support respectively, the two supporting frames are arranged away from the vehicle frame, a plurality of fixing holes used for connecting the power battery supporting device to the side wall of the vehicle frame are formed in the sides, close to the vehicle frame, of the two supporting frames, and the supporting frames are connected to the vehicle frame; the middle layer of the support frame is fixedly provided with a horizontal drawing support frame for supporting horizontal drawing, the horizontal drawing support frame is fixedly provided with single power batteries which are longitudinally arranged relative to the frame, the upper layer of the support frame is fixedly provided with a support structure for supporting vertical drawing, and the support structure is fixedly provided with single power batteries which are longitudinally arranged relative to the frame. The utility model does not influence the visual field, does not occupy the effective length of the frame, has low center of mass and is convenient to disassemble and assemble the battery.
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Description

Technical Field

[0001] The utility model relates to the field of power battery brackets, in particular to a power battery supporting device. Background Art

[0002] With the popularity of electric vehicles in recent years, pure electric commercial vehicles have been increasingly used in municipalities, ports, on-site transportation, mines, etc., relying on their advantages of zero emissions, low noise and low cost of use. Commercial vehicle power batteries are large in size, large in number, and need to be installed in a centralized manner. Traditional pure electric trucks generally use a backpack battery pack, where all batteries are placed in layers in a large battery frame, installed above the frame and behind the cab.

[0003] This solution has the advantages of strong wading ability, centralized batteries, and simple layout. However, this solution has the following disadvantages:

[0004] The center of mass is high; the batteries are stacked in multiple layers, making it inconvenient to disassemble and maintain the batteries; the design needs to avoid collision between the batteries and the cargo box, which occupies the frame space, thus reducing the available length of the frame and affecting the turning radius of the vehicle; the batteries are located behind the cab, which limits the driver's rearward field of vision. Utility Model Content

[0005] In order to solve the above technical problems or at least partially solve the above technical problems, the utility model provides a power battery supporting device.

[0006] The utility model provides a power battery support device, comprising a probe-type bottom bracket, on which a bottom protective plate is laid, and on which two power batteries arranged transversely relative to a vehicle frame are fixed side by side;

[0007] The two support frames are respectively fixedly arranged on both sides of the probe-type bottom bracket perpendicular to the side walls of the frame, and the two support frames are arranged away from the frame. A plurality of fixing holes for connecting the power battery support device to the side walls of the frame are arranged on one side of the two support frames close to the frame. When the support frames are connected to the frame, the probe-type bottom bracket probes into the bottom of the frame;

[0008] The support frame is divided into three layers: upper, middle and lower. The middle layer is fixedly provided with a horizontal pull-out support frame that supports horizontal pulling out, and a single power battery arranged longitudinally relative to the frame is fixed on the horizontal pull-out support frame. The upper layer is fixedly provided with a support structure that supports vertical pulling out, and a single power battery arranged longitudinally relative to the frame is fixed on the support structure.

[0009] Furthermore, the bottom protective plate is provided with a plurality of holes and grooves for heat dissipation and drainage.

[0010] Furthermore, a top support frame is detachably fixedly arranged between the tops of the two support frames, a protective top plate is fixedly arranged on the top support frame, and protective side plates are arranged between the two support frames on one side away from the frame and on the two support frames.

[0011] Furthermore, a pull-out slide of the horizontal pull-out support frame is arranged between the bottom layer and the middle layer of the support frame, and the pull-out slide includes two L-shaped plates fixed to each of the support frames, and the two L-shaped plates on the same support frame are distributed up and down to cooperate to form a channel for accommodating the horizontal pull-out support frame.

[0012] Furthermore, the length of the lower L-shaped plate is greater than that of the top L-shaped plate, and the two L-shaped plates are aligned at one end close to the frame, and the fixing part of the horizontal pull-out support frame is provided at one end of the lower L-shaped plate away from the frame.

[0013] Furthermore, a support member of the support structure is arranged between the middle layer and the top layer of the support frame, and the support member includes two L-shaped frames fixed to each of the support frames, and a fixing portion of the support structure is arranged on each of the L-shaped frames.

[0014] Furthermore, a support rod slot perpendicular to the frame is provided at the bottom of the probe-type base, and the support rod slot is used to insert a support member connected to the frame, and a fixing portion of the support member is provided in the support rod slot.

[0015] The height of the power battery supporting device is lower than the upper wing surface of the vehicle frame.

[0016] The above technical solution provided by the embodiment of the utility model has the following advantages compared with the prior art:

[0017] The battery support device provided by the utility model can be installed on the side wall of the frame longitudinal beam. Compared with the existing installation method, it does not occupy the effective length of the frame. While ensuring the same effective length of the frame as the existing design, the total length of the vehicle can be reduced and the minimum turning diameter can be reduced. There is no obstruction behind the cab, which improves the driver's field of vision.

[0018] In this application, two power batteries are arranged horizontally relative to the frame on the bottom layer, and single power batteries are arranged on the second and third layers, respectively, with a low overall center of mass. The inserted bottom bracket is inserted into the inner side of the frame, and the second and third layers of power batteries are arranged longitudinally relative to the frame, which can effectively control the width of the vehicle and arrange as many power batteries as possible to increase the vehicle's mileage.

[0019] The power batteries on the bottom and middle layers of the present application can be conveniently pulled out horizontally without disassembling each layer for inspection, and the power batteries on the top layer can be conveniently pulled out vertically from the top, making battery maintenance simple. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The accompanying drawings herein are incorporated in and constitute a part of the specification, illustrate embodiments consistent with the present utility model, and together with the description, are used to explain the principles of the present utility model.

[0021] In order to more clearly illustrate the technical solutions in the embodiments of the utility model or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0022] Figure 1 A schematic diagram of a power battery support device provided in an embodiment of the utility model;

[0023] Figure 2 A schematic diagram of a probe-type bottom bracket and a bottom protective plate provided in an embodiment of the utility model;

[0024] Figure 3 A schematic diagram of a horizontal pull-out support frame and a pull-out slide provided in an embodiment of the utility model;

[0025] Figure 4 A schematic diagram of a flat drawer support frame provided in an embodiment of the utility model;

[0026] Figure 5 A schematic diagram of a power battery support device provided by an embodiment of the utility model being installed on a vehicle frame;

[0027] Figure 6 A schematic diagram of the arrangement of power batteries in a power battery support device provided in an embodiment of the utility model.

[0028] The symbols and their meanings in the figure are as follows:

[0029] 1. support frame, 11. fixing hole, 12. support member, 13. pull-out slide, 14. first protective side plate, 15. second protective side plate;

[0030] 2. Insertable bottom bracket, 21. Support rod slot;

[0031] 3. bottom protection plate, 31. hole slot;

[0032] 4. Horizontal pull-out support frame;

[0033] 5. Support structure;

[0034] 6. Top support frame, 61. Protective top plate;

[0035] 7. Frame;

[0036] 8. Power battery. DETAILED DESCRIPTION

[0037] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0038] It should be noted that, in this article, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the sentence "comprises a ..." does not exclude the existence of other identical elements in the process, method, article or device including the element.

[0039] See also Figure 1 As shown, the utility model provides a power battery support device, including: a probe-type bottom bracket 2, such as Figure 2 As shown, the bottom of the probe-type base 2 is provided with a support rod slot 21 perpendicular to the frame, the support rod slot 21 is used to insert the support rod connected to the frame, and the support rod fixing part is provided in the support rod slot 21. The probe-type base 2 is supported by the support rod connected to the frame 7.

[0040] The bottom protection plate 3 is laid on the inserted bottom bracket 2, and a plurality of holes 31 for heat dissipation and drainage are arranged on the bottom protection plate 3. In the specific implementation process, the top surface of the bottom protection plate 3 is smooth, the width of the bottom protection plate 3 is greater than the width of the two power batteries, and the two power batteries 8 arranged transversely relative to the frame are fixed side by side on the bottom protection plate 3.

[0041] The two sides of the inserted bottom bracket 2 are respectively fixed with two support frames 1 perpendicular to the side walls of the frame. The two support frames 1 are arranged away from the frame. The two support frames 1 are arranged on the side close to the frame with a plurality of fixing holes 11 for connecting the power battery support device to the side walls of the frame 7. When the support frame 1 is connected to the frame 7, the inserted bottom bracket 2 is inserted into the bottom of the frame. When the support frame 1 is connected to the frame 7, the top of the power battery on the bottom protective plate 3 is lower than the bottom surface of the frame 7.

[0042] In one embodiment, the support frame 1 is divided into three layers: upper, middle and lower. The lower layer of the support frame 1 accommodates two power batteries disposed on the bottom protective plate 3.

[0043] The middle layer of the support frame 1 is fixedly provided with a horizontally pull-out support frame 4 that supports horizontal pulling, and the horizontally pull-out support frame 4 is fixed with a single power battery 8 arranged longitudinally relative to the frame. Figure 3 As shown, a pull-out slideway 13 of the horizontal pull-out support frame 4 is arranged between the bottom layer and the middle layer of the support frame 1, and the pull-out slideway 13 includes two L-shaped plates fixed to each of the support frames 1, and the two L-shaped plates on the same support frame are arranged up and down to form a channel for accommodating the horizontal pull-out support frame 4. The length of the L-shaped plate at the bottom is greater than the length of the L-shaped plate at the top, and the two L-shaped plates are aligned at one end close to the frame, and the fixing part of the horizontal pull-out support frame 4 is arranged at one end of the L-shaped plate at the bottom away from the frame. The pull-out slideway 13 adopts a design in which the lower L-shaped plate is longer and the upper L-shaped plate is shorter. When installing, it is convenient to place the horizontal pull-out support frame 4 on the power battery support device, and one end of the horizontal pull-out support frame 4 is clamped, and the other end is connected to the pull-out slideway 13 through a fixing part, and the fixing part is arranged at one end of the lower L-shaped plate, which is convenient for loading and unloading, and the horizontal pull-out support frame 4 is fixed as a whole through the clamping of the fixing part and the pull-out slideway 13, and is not easy to vibrate. The horizontal pull-out support frame 4 and the horizontal pull-out slideway 13 are fixed by vertical bolts to ensure that the bolts are only subjected to axial tension and not shear force. Figure 4 As shown, the horizontal pull-out support frame 4 is a square frame structure formed by an L-shaped plate, and a reinforcement frame is arranged on the horizontal pull-out support frame 4 .

[0044] The upper layer of the support frame 1 is fixedly provided with a support structure 5 that supports vertical withdrawal, and a single power battery 8 arranged longitudinally relative to the vehicle frame is fixed on the support structure 5. Specifically, a support member 12 of the support structure 5 is provided between the middle layer and the top layer of the support frame 1, and the support member 12 includes two L-shaped frames fixed to each of the support frames 1, and a fixing portion of the support structure 5 is provided on each of the L-shaped frames. The support structure 5 and the support member 12 are fixed by vertical bolts to ensure that the bolts are only subjected to axial tension and not shear force. A top support frame 6 is detachably fixedly provided between the tops of the two support frames 1, and the top support frame 6 is designed to be detachable. When maintaining the top battery, the top support frame 6 is removed, the support structure 5 is loosened, and the support structure 5 is pulled out from the top.

[0045] like Figure 5As shown, a protective top plate 61 is fixedly arranged on the top support frame 6, a first protective side plate 14 is arranged between the two support frames 1 on the side away from the frame, and a second protective side plate 15 is arranged on the two support frames 1. The height of the power battery support device is lower than the upper wing surface of the frame 7.

[0046] This patent relates to a power battery bracket installed on the side of the frame. Generally, the battery bracket is placed behind the cab and fixed to the frame through a bottom bracket. The tractor used to transport containers has a relatively high requirement for rear vision during operation. The battery pack needs to be installed on both sides of the frame without affecting the driver's rear vision. For this purpose, this power battery mounting bracket is specially designed. This power battery bracket greatly meets the vision requirements in reversing.

[0047] This patent designs a power battery support device installed on the side of the frame in view of the use characteristics of low-speed tractors and customer needs. The total height of the bracket is lower than the upper wing surface of the frame, which does not affect the driver's field of vision and saves space. It can shorten the wheelbase of the vehicle to the greatest extent, reduce the minimum turning diameter of the vehicle, and increase the front turning radius of the trailer, meeting the use requirements of customers and effectively reducing the probability of accidents.

[0048] In the several embodiments provided by the present utility model, it should be understood that the disclosed modules and units can be implemented in other ways. For example, the structural embodiments described above are only schematic. For example, the division of the units is only a logical function division. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be an indirect coupling or communication connection through some interfaces, systems or units, which can be electrical, mechanical or other forms.

[0049] The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0050] In addition, each functional unit in each embodiment of the present utility model may be integrated into one processing unit, or each unit may exist physically separately, or two or more units may be integrated into one unit.

[0051] Although the utility model is described in detail by referring to the accompanying drawings and in combination with the preferred embodiments, the utility model is not limited thereto. Without departing from the spirit and essence of the utility model, ordinary technicians in the field can make various equivalent modifications or substitutions to the embodiments of the utility model, and these modifications or substitutions should be within the scope of the utility model / any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model shall be based on the protection scope of the claims.

Claims

1. A power battery support device, characterized in that: It comprises a probe-type base support (2), a bottom protection plate (3) is laid on the probe-type base support (2), and two power batteries (8) arranged transversely relative to the vehicle frame are fixed side by side on the bottom protection plate (3); The two support frames (1) are respectively fixedly arranged on both sides of the probing bottom bracket (2) perpendicular to the side walls of the vehicle frame, the two support frames (1) are arranged away from the vehicle frame, and a plurality of fixing holes (11) for connecting the power battery support device to the side wall of the vehicle frame (7) are arranged on the side of the two support frames (1) close to the vehicle frame, and when the support frames (1) are connected to the vehicle frame, the probing bottom bracket (2) protrudes into the bottom of the vehicle frame; The support frame (1) is divided into three layers: upper, middle and lower. The middle layer is fixedly provided with a horizontally pull-out support frame (4) supporting horizontal pull-out, and a single power battery (8) arranged longitudinally relative to the frame is fixed on the horizontally pull-out support frame (4). The upper layer is fixedly provided with a support structure (5) supporting vertical pull-out, and a single power battery (8) arranged longitudinally relative to the frame is fixed on the support structure (5).

2. The power battery support device according to claim 1, characterized in that: The bottom protective plate (3) is provided with a plurality of holes and grooves (31) for heat dissipation and water drainage.

3. The power battery support device according to claim 1, characterized in that: A top support frame (6) is detachably fixedly arranged between the tops of the two support frames (1), a protective top plate (61) is fixedly arranged on the top support frame (6), a first protective side plate (14) is arranged between the two support frames (1) on a side away from the vehicle frame, and a second protective side plate (15) is arranged on the two support frames (1).

4. The power battery support device according to claim 1, characterized in that: A pull-out slideway (13) of the horizontal pull-out support frame (4) is arranged between the bottom layer and the middle layer of the support frame (1), and the pull-out slideway (13) comprises two L-shaped plates fixed to each of the support frames (1), and the two L-shaped plates on the same support frame are arranged in an upper and lower distribution to cooperate to form a channel for accommodating the horizontal pull-out support frame (4).

5. The power battery support device according to claim 4, characterized in that: The length of the lower L-shaped plate is greater than that of the upper L-shaped plate, and the two L-shaped plates are aligned at one end close to the frame. The fixing part of the horizontal pull-out support frame (4) is arranged at the end of the lower L-shaped plate away from the frame.

6. The power battery support device according to claim 1, characterized in that: A support member (12) of the support structure (5) is arranged between the middle layer and the top layer of the support frame (1), and the support member (12) comprises two L-shaped frames fixed to each of the support frames (1), and a fixing portion of the support structure (5) is arranged on each of the L-shaped frames.

7. The power battery support device according to claim 1, characterized in that: A support rod slot (21) perpendicular to the frame is provided at the bottom of the probe-type base bracket (2); the support rod slot (21) is used for inserting a support rod connected to the frame; and a fixing portion of the support rod is provided in the support rod slot (21).

8. The power battery support device according to claim 1, characterized in that: The height of the power battery support device is lower than the upper wing surface of the vehicle frame (7).