Cable storage rack

By adding multiple V-shaped wire ducts and pressing rollers to the cable storage frame, combined with the design of the driving wheel and fixed wheel, the problem of slipping and disengagement of the cable during storage is solved, achieving longer storage lengths and better storage stability.

CN222293213UActive Publication Date: 2025-01-03FOSHAN SITE CONDUCTION TECH CO LTD
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Patent Information

Application Number
CN202420852713.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2025-01-03
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

The existing cable storage frames store cables by adjusting the spacing of the storage wheels, which causes the cables to slip and disengage from the individual cable ducts, resulting in limited storage length and poor results.

Method used

A cable storage frame including a frame, a reel set, a multi-channel V-shaped wire trough and a press roller is designed. By increasing the number of winding turns and friction area of ​​the cable, the coordination and tension of the driving wheel and the fixed wheel are used. Monitoring mechanism to ensure that the cable does not leave the reel during storage.

Benefits of technology

It effectively increases the storage length of the cable, reduces the probability of disengagement, and makes the cable not easy to slip under the action of external forces, achieving better wire storage effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cable storage rack which comprises a rack and a cable storage wheel set, the cable storage wheel set is arranged on the upper portion of the rack, and cable storage wheels are arranged at the two ends of the cable storage wheel set. A plurality of wire grooves are formed in the wire storage wheel, and the number of winding turns of the cable on the wire storage wheel is increased through the wire grooves. The wire storage wheel comprises a fixed wheel and a movable wheel, a movable support is arranged at the feeding end of the rack, a rail matched with the movable support is arranged on the rack, the movable support is provided with a driving mechanism, and the movable wheel is rotationally connected with the movable support. A fixed wheel is arranged at the discharging end of the rack and rotationally connected with the rack, and a storage motor fixedly connected with the rotating center of the fixed wheel is arranged on the rack. The driving mechanism changes the distance between the fixed wheel and the movable wheel, so that the wire storage length of the wire storage frame is changed. The movable support and the rack are provided with pressing rollers corresponding to the movable wheel and the fixed wheel respectively, and the cable penetrates through gaps between the pressing rollers and the cable storage wheel and is prevented from sliding out of the cable storage wheel. The device can prevent the cable from slipping and jumping out of the cable storage wheel in the using process, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable production equipment, in particular to a cable storage rack. Background Art

[0002] Cables are usually used for electric energy transportation or electric signal transmission. The cable production process requires printing on the surface. The traditional printing process requires the simultaneous release and take-up of wires. When the take-up device needs to replace the cable loop, the take-up device must stop working. In order not to affect the work efficiency, it is necessary to add a wire storage rack between the take-up device and the pay-out device. The wire storage rack is used to temporarily store the cables released from the pay-out device when the take-up device stops working, thereby achieving the effect of continuous work. Existing wire storage racks generally achieve the purpose of wire storage by controlling and adjusting the spacing of the wire storage wheels. The wire storage wheels actually used are only provided with a separate wire groove. The cable is easy to slip from the separate wire groove and detach from the wire storage wheel. In this way, the length of the wire storage is limited and the effect of wire storage is not good. Utility Model Content

[0003] In order to solve the above technical problems, the utility model provides a cable storage rack.

[0004] The technical solution of the utility model is: a cable storage rack, including a frame and a storage wheel group, a storage wheel group is provided on the upper part of the frame, and storage wheels are provided at both ends of the storage wheel group. The storage wheel is provided with multiple wire grooves, and the storage wheel includes a fixed wheel and a moving wheel. A mobile bracket is provided at the feeding end of the frame, and a track matching the mobile bracket is provided on the frame. The mobile bracket is connected to a driving mechanism, and the moving wheel is rotatably connected to the mobile bracket. A fixed wheel is provided at the discharging end of the frame, and the fixed wheel is rotatably connected to the frame. The frame is provided with a storage motor fixedly connected to the rotation center of the fixed wheel. The mobile bracket and the frame are provided with pressure rollers corresponding to the moving wheel and the fixed wheel respectively.

[0005] Furthermore, the movable bracket is provided with rollers matching the track, and the movable bracket is in rolling contact with the frame.

[0006] Furthermore, the driving mechanism includes a driving motor and a screw rod, the screw rod passes through the movable bracket and is threadedly connected to the movable bracket, one end of the screw rod is rotatably connected to the bearing seat on the frame, and the other end is fixedly connected to the output end of the driving motor on the frame.

[0007] Furthermore, an induction switch is provided on the bearing seat, and the induction switch is electrically connected to the wire supply equipment, the wire storage rack and the wire take-up equipment.

[0008] Furthermore, the cable groove is a V-shaped groove, and the contact surface between the V-shaped groove and the cable is provided with annular anti-slip grooves.

[0009] Furthermore, a position sensor is provided near the end of the track, and the position sensor is electrically connected to the sound and light alarm of the wire-receiving device.

[0010] Furthermore, a guide wheel is provided at the feeding end, and the guide wheel is fixedly connected to the frame.

[0011] Furthermore, a tension monitoring mechanism is provided at the discharging end, which includes a rotating rod, a tension spring and a dynamometer; one end of the rotating rod is rotatably connected to the frame, and the other end is provided with a V-shaped wheel; one end of the tension spring is connected to the rotating rod, and the other end is connected to the dynamometer; the cable passes under the V-shaped wheel and then enters the wire taking-up device.

[0012] Furthermore, the dynamometer is electrically connected to the driving mechanism via a same control circuit.

[0013] Compared with the prior art, the utility model has the advantages of increasing the number of cable windings by using multiple wire grooves on the wire storage groove, increasing the contact friction area between the cable and the wire storage wheel, and reducing the probability of the cable slipping off the wire storage wheel. When the moving wheel moves the same distance, the more wire windings the cable has, the longer the length of the cable stored in the wire storage rack is, and the better the wire storage effect is. The cable passes through the gap between the wire storage wheel and the pressure roller. Under the action of the pressure roller, the radial degree of freedom of the cable is limited, and it can only be transported along the length direction, preventing external force vibration or the cable slipping off the wire storage wheel. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0015] Figure 1 It is an overall schematic diagram of the utility model;

[0016] Figure 2 for Figure 1 The enlarged view of point A in the middle;

[0017] Figure 3 for Figure 1 The enlarged view of point B in the middle;

[0018] Figure 4 This is a rear side view of the utility model;

[0019] Figure 5 for Figure 4 Enlarged view of point C in the middle;

[0020] Figure 6 It is a schematic diagram of the wire storage wheel of the utility model.

[0021] Among them: 1. Frame; 2. Storing wheel group; 3. Driving mechanism; 4. Pressing roller; 11. Track; 12. Tension monitoring mechanism; 13. Guide wheel; 14. Position sensor; 21. Fixed wheel; 22. Moving wheel; 23. V-shaped groove; 121. Rotating rod; 122. Tension spring; 123. Dynamometer; 231. Annular anti-skid pattern; 211. Storage motor; 221. Moving bracket; 222. Roller; 31. Driving motor; 32. Screw rod; 33. Bearing seat; 331. Induction switch; 41. Roller; 42. Fixed bracket. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work belong to the scope of protection of the utility model.

[0023] The specific implementation of the utility model will be described below in conjunction with the accompanying drawings:

[0024] like Figures 1 to 6 As shown, a cable storage rack includes a frame 1 and a storage wheel group 2. The frame 1 is provided with a storage wheel group 2 on the upper part, and storage wheels are provided at both ends of the storage wheel group 2. A plurality of wire grooves are provided on the storage wheel. The plurality of wire grooves are conducive to increasing the number of winding turns of the cable, increasing the friction contact surface between the cable and the storage wheel, and preventing the cable from falling off the storage wheel due to slipping. The wire groove is a V-shaped groove 23, and the contact surface between the V-shaped groove 23 and the cable is provided with an annular anti-skid pattern 231. The V-shaped groove 23 is adapted to cables of different sizes, and can better prevent the cable from deflecting in the wire groove. The annular anti-skid pattern 231 can further increase the stability of the cable in the wire groove and prevent the cable from radially slipping.

[0025] The wire storage wheel includes a fixed wheel 21 and a moving wheel 22. A mobile bracket 221 is provided at the feeding end of the frame 1. A track 11 matching the mobile bracket 221 is provided on the frame 1. A roller 222 matching the track 11 is provided on the mobile bracket 221. The mobile bracket 221 is in rolling contact with the frame 1. The mobile bracket 221 moves along the track 11 through the roller 222. A position sensor 14 is provided near the end of the track 11. The position sensor 14 is electrically connected to the sound and light alarm of the wire-receiving device. When the mobile bracket 221 is still a short distance away from the end of the track 11, that is, the position of the position sensor 14, the sound and light alarm reminds the staff of the wire-receiving device to resume the wire-receiving operation immediately. A guide wheel 13 is provided at the feeding end. The guide wheel 13 is fixedly connected to the frame 1. Under the guidance of the guide wheel 13, the cable is adjusted in angle and stably wound into the moving wheel 22.

[0026] The mobile bracket 221 is provided with a driving mechanism 3, which includes a driving motor 31 and a screw rod 32. The screw rod 32 passes through the mobile bracket 221 and is threadedly connected to the mobile bracket 221. One end of the screw rod 32 is rotatably connected to the bearing seat 33 on the frame 1, and the other end is fixedly connected to the output end of the driving motor 31 on the frame 1. The bearing seat 33 is provided with an induction switch 331, and the induction switch 331 is electrically connected to the wire supply device, the wire storage rack and the wire take-up device. The driving motor 31 drives the screw rod 32 to rotate, and the screw rod 32 drives the mobile bracket 221 to move along the track 11, and the moving wheel 22 also moves accordingly. When the moving wheel 22 moves and approaches the induction switch 331, it means that the mobile bracket 221 is about to move to the end of the track 11. At this time, the induction switch 331 is triggered, so that the wire supply device, the wire storage rack and the wire take-up device are all shut down to prevent the accumulation of cables and entanglement in the middle link of the wire release device and the wire take-up device.

[0027] The moving wheel 22 is rotatably connected to the mobile bracket 221. The discharging end of the frame 1 is provided with a fixed wheel 21, which is rotatably connected to the frame 1. The frame 1 is provided with a storage motor 211 fixedly connected to the rotation center of the fixed wheel 21. The distance between the moving wheel 22 and the fixed wheel 21 is adjusted by the driving mechanism 3, thereby changing the storage length of the storage rack. The storage motor 211 drives the fixed wheel 21 to rotate slightly faster than the speed of discharging, so that the cable is wound around the storage wheel with tension to prevent the cable from slipping. The mobile bracket 221 and the frame 1 are respectively provided with a pressure roller 4 corresponding to the moving wheel 22 and the fixed wheel 21. The cable passes through the gap between the pressure roller 4 and the storage wheel, so that the cable cannot be adjusted radially over a large range and can only move along the length direction, reducing the probability of the cable jumping out of the storage wheel due to external force or slipping. The pressure roller 4 includes a fixed frame 42 and a roller 41. The fixed frame 42 is fixedly connected to the movable bracket 221 and the frame 1. The other end of the fixed frame 42 is provided with a rotatably connected roller 41. The roller 41 is in rolling contact with the wire storage wheel.

[0028] A tension monitoring mechanism 12 is provided at the discharge end, and the tension monitoring mechanism 12 includes a rotating rod 121, a tension spring 122 and a dynamometer 123. One end of the rotating rod 121 is rotatably connected to the frame 1, and the other end is provided with a V-shaped wheel. One end of the tension spring 122 is connected to the rotating rod 121, and the other end is connected to the dynamometer 123. The cable passes through the top of the V-shaped wheel and then enters the wire-receiving device. The dynamometer 123 is electrically connected to the drive mechanism 3 through the same control circuit. When the wire-receiving device works normally, the cable has a certain tension when it comes out of the discharge end, causing the tension spring 122 to be in a stretched state, and the force value displayed by the dynamometer 123 fluctuates within a certain range. When the wire-receiving device stops, the tension spring 122 is relaxed, and the force value displayed by the dynamometer 123 decreases sharply, thereby transmitting the signal of the wire-receiving device stopping to the control circuit, and the control circuit starts the drive mechanism 3, and the drive mechanism 3 increases the distance between the moving wheel 22 and the fixed wheel 21 to store the cable.

[0029] The working principle of the specific embodiment of the utility model is as follows: the pay-off device pays out the cable, the cable passes through the cable storage rack, and is reeled in the take-up device. The cable passes through the gap between the pressure roller 4 and the cable storage wheel, and is wound between the multiple cable grooves on the moving wheel 22 and the fixed wheel 21. When the take-up device stops, the driving mechanism 3 increases the distance between the moving wheel 22 and the fixed wheel 21, so that the cable storage rack stores the cable, and the pay-off device does not stop during this period.

[0030] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an element centered thereon. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an element centered thereon. The terms "upper", "lower", "left", "right", "front", "rear" and similar expressions used herein are for illustrative purposes only.

[0031] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A cable storage rack, comprising a frame (1) and a storage wheel assembly (2), wherein the storage wheel assembly (2) is arranged on the upper part of the frame (1), and storage wheels are arranged at both ends of the storage wheel assembly (2), characterized in that: The wire storage wheel is provided with a plurality of wire grooves, the wire storage wheel comprises a fixed wheel (21) and a moving wheel (22); a moving bracket (221) is provided at the feeding end of the frame (1); a track (11) matching the moving bracket (221) is provided on the frame (1); the moving bracket (221) is connected to a driving mechanism (3); the moving wheel (22) is rotatably connected to the moving bracket (221); a fixed wheel (21) is provided at the discharging end of the frame (1); the fixed wheel (21) is rotatably connected to the frame (1); a storage motor (211) fixedly connected to the rotation center of the fixed wheel (21) is provided on the frame (1); the moving bracket (221) and the frame (1) are provided with pressure rollers (4) corresponding to the moving wheel (22) and the fixed wheel (21), respectively.

2. The cable storage rack according to claim 1, characterized in that: The movable bracket (221) is provided with a roller (222) that matches the track (11), and the movable bracket (221) is in rolling contact with the frame (1).

3. The cable storage rack according to claim 1, characterized in that: The driving mechanism (3) comprises a driving motor (31) and a screw rod (32); the screw rod (32) passes through the movable bracket (221) and is threadedly connected to the movable bracket (221); one end of the screw rod (32) is rotatably connected to a bearing seat (33) on the frame (1), and the other end is fixedly connected to an output end of the driving motor (31) on the frame (1).

4. The cable storage rack according to claim 3, characterized in that: The bearing seat (33) is provided with an induction switch (331), and the induction switch (331) is electrically connected to the wire supply device, the wire storage rack and the wire take-up device.

5. The cable storage rack according to claim 1, characterized in that: The cable groove is a V-shaped groove (23), and the contact surface between the V-shaped groove (23) and the cable is provided with an annular anti-slip pattern (231).

6. The cable storage rack according to claim 1, characterized in that: A position sensor (14) is provided at a position close to the end of the track (11), and the position sensor (14) is electrically connected to the sound and light alarm of the wire-receiving device.

7. The cable storage rack according to claim 1, characterized in that: The feed end is provided with a guide wheel (13), and the guide wheel (13) is fixedly connected to the frame (1).

8. The cable storage rack according to claim 1, characterized in that: The discharging end is provided with a tension monitoring mechanism (12), and the tension monitoring mechanism (12) comprises a rotating rod (121), a tension spring (122) and a dynamometer (123); one end of the rotating rod (121) is rotatably connected to the frame (1), and the other end is provided with a V-shaped wheel; one end of the tension spring (122) is connected to the rotating rod (121), and the other end is connected to the dynamometer (123); the cable passes through the bottom of the V-shaped wheel and then enters the wire taking-up device.

9. The cable storage rack according to claim 8, characterized in that: The dynamometer (123) is electrically connected to the driving mechanism (3) via the same control circuit.