Novel outgoing line shaping device
By designing a new lead wire shaping device including a machine base, a frame, a longitudinal telescopic cylinder and a suppression component, the problem of high failure rate in bus bar and film assembly is solved, and a higher assembly success rate and assembly line production efficiency are achieved. .
Patent Information
- Application Number
- CN202421183363.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-05-28
AI Technical Summary
During the assembly process of battery modules of solar panels, the assembly failure rate of bus bars and adhesive film is high, resulting in the assembly line assembly process being affected.
A new type of lead wire shaping device is designed, including a machine base, a frame, a longitudinal telescopic cylinder and a suppression component. Through the cooperation of the suppression telescopic cylinder and the horizontal telescopic cylinder, it is ensured that the short side of the bus bar is aligned with the through hole of the film. Yes, thus achieving successful assembly.
It improves the assembly success rate of bus bars and adhesive films, reduces the impact on the assembly line production process, and improves assembly efficiency.
Smart Images

Figure CN222360614U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of battery assembly processing, in particular to a novel lead-out wire shaping device. Background Art
[0002] The battery assembly of the solar panel has a square adhesive film that is put on the busbar, and each busbar is L-shaped. There are two strip-shaped through holes on the adhesive film, and one end of each busbar needs to pass through the through hole. Therefore, the same piece of film requires two busbars to pass through the two through holes respectively. This assembly process is completed on the assembly line machine tool. However, every time the robot transfers the adhesive film to the top of the two busbars, the ends of the two busbars may be tilted and misaligned with the through holes of the adhesive film, resulting in the busbars being unable to pass through the through holes of the adhesive film, that is, the assembly fails, affecting the assembly process of the assembly line. Utility Model Content
[0003] Aiming at the defects in the prior art, the success rate of busbar and film assembly is improved and the impact on the production process of the assembly line is reduced. The utility model provides a novel lead-out line shaping device, comprising a machine base, a frame, a longitudinal telescopic cylinder and a suppression assembly; the machine base is fixedly installed on a processing platform, the frame is slidably connected to the machine base through the longitudinal telescopic cylinder, and the frame is driven to rise and fall longitudinally along the machine base through the longitudinal telescopic cylinder; the suppression assembly comprises a U-shaped frame, a suppression telescopic cylinder and a horizontal telescopic cylinder; the suppression telescopic cylinder is provided with two, the two suppression telescopic cylinders are installed on both sides of the middle empty space of the U-shaped frame, and the telescopic rods of the two suppression telescopic cylinders are both vertically downward, and the two bus bars below the U-shaped frame on the processing platform are respectively pressed by extending the telescopic rods of the suppression telescopic cylinders; the horizontal telescopic cylinder is connected to the U-shaped frame, and the telescopic rod of the horizontal telescopic cylinder is horizontally toward the middle of the two bus bars; the telescopic rod of the horizontal telescopic cylinder is provided with a paddle, and the paddle is driven by the horizontal telescopic cylinder to be inserted between the two bus bars, and the frame is driven to rise through the longitudinal telescopic cylinder, so as to separate the two ends of the two bus bars that are tilted upward.
[0004] The beneficial effect of this equipment is that the busbar is L-shaped, with one side shorter and facing upwards, and the other side is placed on the processing platform. The short sides of the two busbars are both located below the empty space in the middle of the U-shaped frame. The robot places the film between the two short sides, and the two suppression telescopic cylinders respectively press the two long sides, so that the positions of the two short sides are determined. Then, by using the cooperation of the horizontal telescopic cylinder and the longitudinal telescopic cylinder, the paddle is inserted between the short sides of the two busbars, and then the paddle is moved up, so as to separate the two short sides that were originally stuck together, thereby ensuring that the short sides of the two busbars are aligned with the two through holes of the film one by one. Finally, the robot lowers the film, and the short sides of the two busbars pass through the two through holes of the film respectively. The above structure can improve the success rate of busbar and film assembly and reduce the impact on the production process of the assembly line.
[0005] Preferably, the end of the paddle is provided with notches corresponding to the two ends of the two busbars that are tilted upward. The short sides of the two busbars are respectively inserted into the two notches, and then the paddle is moved upward to straighten the short sides of the two busbars to ensure that the short sides are aligned with the through holes of the adhesive film.
[0006] Preferably, the two suppression telescopic cylinders are symmetrically distributed on the left and right sides of the paddle.
[0007] Preferably, the lower ends of the telescopic cylinders of the two suppressing telescopic cylinders are provided with pressing plates, which have a larger area than the busbars, and can press the busbars without shaking, making them more stable.
[0008] Preferably, three pressing assemblies are provided on the frame, and two bus bars are placed under each pressing assembly, and the two ends of the two bus bars that are raised upward are adjacent. The three pressing assemblies can process three groups of bus bars at the same time, thereby improving the efficiency of the assembly line.
[0009] Preferably, the three suppression assemblies are slidably connected to the upper surface of the frame via a slide rail assembly, and the three suppression assemblies can all move horizontally along the length direction of the frame.
[0010] Preferably, the slide rail assembly includes a slide rail body and a slider; the slide rail body is fixedly connected to the frame, and each suppression assembly is slidably connected to the slide rail body through a suppression assembly. A rack is provided in the middle of the slide rail body, and each slider is provided with a motor, and the motor is provided with a gear meshing with the rack. The motor drives the gear to rotate, thereby moving the slider and the corresponding suppression assembly along the slide rail body. The positions of the three groups of bus bars can be adjusted along the long side direction of the frame, and the corresponding three suppression assemblies can flexibly adjust the processing position through the corresponding adjustment position of the slide rail assembly, which is conducive to the adjustment of parts of other processes on the machine tool. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the specific implementation or the prior art description. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale.
[0012] Figure 1 It is a structural schematic diagram of this embodiment;
[0013] Figure 2 for Figure 1 A partial enlarged view of the middle slide rail assembly;
[0014] Figure 3 for Figure 1 A partial enlarged view of the middle suppression component.
[0015] In the attached drawings, there are a machine base 1, a machine frame 2, a longitudinal telescopic cylinder 3, a suppression assembly 4, a bus bar 5, a slide rail body 6, a slider 7, a rack 8, a motor 9, a U-shaped frame 10, a suppression telescopic cylinder 11, a horizontal telescopic cylinder 12, a pressure plate 13, a paddle 14, and a notch 15. DETAILED DESCRIPTION
[0016] The following embodiments of the technical solution of the utility model are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model, and are therefore only used as examples, and cannot be used to limit the protection scope of the utility model.
[0017] It should be noted that, unless otherwise specified, the technical terms or scientific terms used in this application should have the common meanings understood by technicians in the field to which the utility model belongs.
[0018] like Figure 1 As shown, this embodiment provides a novel lead-out wire shaping device, comprising a base 1, a frame 2, a longitudinal telescopic cylinder 3 and a suppression assembly 4. The base 1 is fixedly mounted on the assembly line processing platform, and the frame 2 is slidably connected to the base 1 through the longitudinal telescopic cylinder 3, and the frame 2 is driven to rise and fall longitudinally along the base 1 through the longitudinal telescopic cylinder 3.
[0019] like Figure 2 As shown, in this embodiment, three suppression assemblies 4 are provided on the frame 2, and a processing station is formed below each suppression assembly 4, and two bus bars 5 are placed at each processing station. That is, two bus bars 5 are placed below each suppression assembly 4, and the two ends of the two bus bars 5 that are tilted upward are adjacent. The three suppression assemblies 4 can process three groups of bus bars 5 at the same time, thereby improving the efficiency of the assembly line. The three suppression assemblies 4 are slidably connected to the top of the frame 2 through the slide rail assembly, and the three suppression assemblies 4 can all move horizontally along the length direction of the frame 2. Further, the slide rail assembly includes a slide rail body 6 and a slider 7; the slide rail body 6 is fixedly connected to the top of the frame 2, and each suppression assembly 4 is slidably connected to the slide rail body 6 through a suppression assembly 4. A rack 8 is provided in the middle of the slide rail body 6, and each slider 7 is provided with a motor 9, and the motor 9 is provided with a gear meshing with the rack 8. The gear is driven to rotate by the motor 9, thereby causing the slider 7 and the corresponding suppression assembly 4 to move along the slide rail body 6. The positions of the three groups of bus bars 5 can be adjusted along the long side direction of the frame 2, and the corresponding three pressing components 4 can flexibly adjust the processing position through the corresponding adjustment of the slide rail component, which is beneficial to the adjustment of parts of other processes on the machine tool.
[0020] The specific structure of the suppression assembly 4 in this embodiment is as follows:
[0021] like Figure 3As shown, the suppression assembly 4 includes a UU frame 10, a suppression telescopic cylinder 11 and a horizontal telescopic cylinder 12. The suppression telescopic cylinders 11 are provided with two, and the two suppression telescopic cylinders 11 are installed on both sides of the empty space in the middle of the UU frame 10, that is, the two suppression telescopic cylinders 11 are symmetrically distributed on the left and right sides of the paddle 14. The telescopic rods of the two suppression telescopic cylinders 11 are both vertically downward, and the two bus bars 5 located below the UU frame 10 on the processing platform are respectively pressed by extending the telescopic rods of the suppression telescopic cylinders 11. Furthermore, the lower ends of the telescopic cylinders of the two suppression telescopic cylinders 11 are provided with a pressing plate 13. The area of the pressing plate 13 is larger than the bus bar 5, and the bus bar 5 is pressed without shaking, which is more stable. The horizontal telescopic cylinder 12 of the suppression assembly 4 is connected to the UU frame 10, and the telescopic rod of the horizontal telescopic cylinder 12 is horizontally oriented to the middle of the two bus bars 5; the telescopic rod of the horizontal telescopic cylinder 12 is provided with a paddle 14, and the end of the paddle 14 is provided with notches 15 corresponding to the two ends of the two bus bars 5 that are tilted upward. The short sides of the two bus bars 5 are respectively inserted into the two notches 15, and then the paddle 14 is moved upward, so as to straighten the short sides of the two bus bars 5 to ensure that the short sides are aligned with the through holes of the adhesive film.
[0022] The busbar 5 in this embodiment is L-shaped, with one side shorter and facing upward, and the other side is placed on the processing platform. The short sides of the two busbars 5 are both located below the empty space in the middle of the UU-shaped frame 10. The manipulator places the adhesive film between the two short sides, and the two suppressing telescopic cylinders 11 respectively press the two long sides, so that the positions of the two short sides are determined. Then, the horizontal telescopic cylinder 12 and the longitudinal telescopic cylinder 3 are used to cooperate, and the paddle 14 is inserted between the short sides of the two busbars 5. The paddle 14 is moved up again, so as to separate the two short sides that were originally stuck together, thereby ensuring that the short sides of the two busbars 5 are aligned with the two through holes of the adhesive film one by one. Finally, the manipulator lowers the adhesive film, and the short sides of the two busbars 5 pass through the two through holes of the adhesive film respectively. The above structure can improve the success rate of busbar 5 and adhesive film assembly and reduce the impact on the production process of the assembly line.
[0023] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the utility model, and they should all be included in the scope of the claims and specification of the utility model.
Claims
1. A new type of lead wire shaping device, characterized in that: It includes a machine base, a frame, a longitudinal telescopic cylinder and a pressing assembly; the machine base is fixedly installed on the processing platform, the frame is slidably connected to the machine base through the longitudinal telescopic cylinder, and the frame is driven to rise and fall along the longitudinal direction of the machine base through the longitudinal telescopic cylinder; The suppression assembly includes a U-shaped frame, a suppression telescopic cylinder and a horizontal telescopic cylinder; two suppression telescopic cylinders are provided, and the two suppression telescopic cylinders are installed on both sides of the middle empty space of the U-shaped frame, and the telescopic rods of the two suppression telescopic cylinders are vertically downward, and the two bus bars located below the U-shaped frame on the processing platform are respectively pressed by extending the telescopic rods of the suppression telescopic cylinders; The horizontal telescopic cylinder is connected to the U-shaped frame, and the telescopic rod of the horizontal telescopic cylinder is horizontally oriented toward the middle of the two bus bars; the telescopic rod of the horizontal telescopic cylinder is provided with a paddle, which is driven by the horizontal telescopic cylinder to insert the paddle between the two bus bars, and the frame is driven to rise by the longitudinal telescopic cylinder, thereby separating the two ends of the two bus bars that are raised upward.
2. A novel lead-out wire shaping device according to claim 1, characterized in that: The end of the paddle is provided with notches corresponding to the two ends of the two bus bars that are tilted upward.
3. A novel lead-out wire shaping device according to claim 1, characterized in that: The two suppression telescopic cylinders are symmetrically distributed on the left and right sides of the paddle.
4. A novel lead-out wire shaping device according to claim 1, characterized in that: The lower ends of the telescopic cylinders of the two suppression telescopic cylinders are both provided with pressing plates.
5. A novel lead-out wire shaping device according to claim 1, characterized in that: The frame is provided with three suppression components, and two bus bars are placed under each suppression component, and the two ends of the two bus bars that are raised upwards are adjacent to each other.
6. A novel lead-out wire shaping device according to claim 5, characterized in that: The three suppression components are slidably connected to the upper side of the frame through the slide rail components, and the three suppression components can all move horizontally along the length direction of the frame.
7. A novel lead-out wire shaping device according to claim 6, characterized in that: The slide rail assembly comprises a slide rail body and a sliding block; the slide rail body is fixedly connected to the frame, and each pressing assembly is slidably connected to the slide rail body through a pressing assembly.
8. A novel lead-out wire shaping device according to claim 7, characterized in that: A rack is provided in the middle of the slide rail body, and each slider is provided with a motor, and the motor is provided with a gear meshing with the rack. The motor drives the gear to rotate, thereby moving the slider and the corresponding pressing assembly along the slide rail body.