Cut tobacco suction forming device of cigarette making machine
By arranging inclined pressurizing components on the front and rear guide rails of the cigarette making machine, and using the air chamber body to form negative pressure, the problem of the loose and uniform tobacco layer on the suction ribbon is solved, and effective compaction of the tobacco and cigarette quality are achieved. improvement.
Patent Information
- Application Number
- CN202421088355.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-05-17
AI Technical Summary
In existing cigarette machines, the tobacco thread layer on the suction ribbon is not tight and uniform enough, resulting in waste cigarettes with empty heads or cigarette stick weights that do not meet the requirements.
An inclined pressurizing component is provided on the guide rail working surfaces of the tobacco front guide rail and the tobacco rear guide rail. Negative pressure is formed through the air chamber body and the inclined support force of the inclined pressurizing component is used to pressurize the cut tobacco to ensure that the tobacco layer on the suction ribbon is tight. and uniform.
Through the use of inclined pressurizing components, the cut tobacco is effectively compacted, ensuring that the cut tobacco layer on the suction ribbon is tight and uniform, and improving the yield and quality of cigarettes.
Smart Images
Figure CN222367056U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cigarette processing equipment, in particular to a tobacco shred suction and forming device for a cigarette making machine. Background Art
[0002] Tobacco suction and shaping is one of the core technologies of all cigarette making machines. The tobacco is conveyed into the air chamber through a mechanical throwing mechanism or a fluidized bed.
[0003] like Figure 1-4 As shown, in the prior art, a continuously running mesh suction belt is installed on the air chamber body. The air chamber body provides sufficient negative pressure to the suction channel through the mesh on the suction belt, so that the tobacco 1 can obtain sufficient speed to rise with the airflow, and the tobacco is adsorbed on the suction belt 2 to form a tobacco bundle. At the same time, the suction belt 2 is driven forward by the suction belt wheel, and the tobacco gradually thickens to form a tobacco bundle. Then, the excess tobacco away from the suction belt is trimmed by the flattening plate 3, and part of the tobacco close to the suction belt is retained so that the retained tobacco meets the rated tobacco rod weight requirements, and the excess tobacco is sent back to the storage area of the wire feeding device. At the same time, the flattening plate groove 31 on the flattening plate 3 can compact the burning end of the cigarette, obtain a section with increased density of tobacco at the burning end, so that the tobacco forms a compacted end 6 with increased density to reduce the empty and thin ends of the cigarette. The tobacco trimmed by the flattening plate 3 is finally transported to the entrance end of the cigarette gun and wrapped into a tobacco rod by cigarette paper 4.
[0004] In the process of the tobacco bundle being driven forward by the suction belt, the wind chamber body 7 reduces the wind pressure to generate suction, the throwing roller 9 outputs the tobacco, and the down-blowing wind chamber 10 maintains a predetermined air pressure to blow air outward, bringing the tobacco from the throwing roller to the tobacco channel 8. In the tobacco channel, the front end top of the tobacco front guide rail 14 is provided with a wind chamber body cover plate 11, the rear top of the tobacco rear front guide rail 15 is the wind chamber body 16, and magnetic beads 18 are provided between the top of the tobacco front guide rail 14 and the tobacco rear front guide rail 15. They are clamped by the magnetic bead inner narrow strip 17 and the magnetic bead outer narrow strip on both sides, and the suction belt 13 is provided in the bottom space of the magnetic bead 18.
[0005] On the one hand, due to the friction between the tobacco bundle and the front and rear tobacco guides of the wind chamber, the tobacco layer adsorbed on the suction belt is thin and empty. On the other hand, due to the fluctuation of negative pressure, the tobacco layer adsorbed on the suction belt is not tight and uniform enough, resulting in a large amount of thin and empty ends or waste cigarettes whose weight does not meet the requirements.
[0006] Therefore, how to compact the tobacco to ensure that the tobacco layer on the smoking belt is tight and uniform and improve the yield rate of cigarettes is one of the key tasks for those skilled in the art. Utility Model Content
[0007] The utility model aims to provide a tobacco shred suction and forming device for a cigarette making machine, which can improve the compaction degree of tobacco shreds and ensure the tightness and uniformity of the tobacco shreds layer on the suction belt.
[0008] In order to solve the above technical problems, an embodiment of the utility model provides a tobacco suction and forming device for a cigarette making machine, comprising an air chamber body, a tobacco front guide rail, a tobacco rear guide rail, a tobacco suction belt, and an inclined boosting component arranged on the guide working surface of at least one of the tobacco front guide rail and the tobacco rear guide rail, the inclined slope of the inclined boosting component rises in the direction from the tobacco front guide rail to the tobacco rear guide rail, the air chamber body forms a negative pressure on the tobacco channel through the mesh holes arranged on the tobacco suction belt, and absorbs the tobacco in the tobacco channel, and the tobacco is supported by the inclined surface of the inclined boosting component in the process of passing through the tobacco front guide rail and the tobacco rear guide rail, thereby realizing a boosting operation on the tobacco.
[0009] There are multiple inclined pressurizing components, and the multiple inclined pressurizing components are distributed in an array in a direction from the tobacco front guide rail to the tobacco rear guide rail.
[0010] The inclined pressurizing component is a twill pressurizing component, and the twill pressurizing component 102 is a twill pressurizing component formed by mechanically processing the working surface of the tobacco front guide rail or the tobacco rear guide rail.
[0011] Wherein, the inclined surface of the twill pressurizing component is a plane or a curved surface.
[0012] Wherein, the inclined boost component is an inclined boost block, and the inclined boost block is bolted, bonded or welded to the tobacco front guide rail or the tobacco rear guide rail.
[0013] Among them, it also includes a gap arranged on the working surface of the tobacco front guide rail or the tobacco rear guide rail, and an inclined plate is arranged in the gap. The inclined plate rises in an inclined direction from the tobacco front guide rail to the tobacco rear guide rail to form the boosting component.
[0014] It also includes a base arranged at the bottom of the inclined plate and a height adjuster arranged on the base, and the height adjuster is connected to the inclined plate and is used to adjust the overall height of the inclined plate.
[0015] Wherein, it also includes an angle adjuster arranged on the base, and the angle adjuster is connected to the inclined plate and is used for adjusting the inclination angle of the inclined plate.
[0016] It also includes a controller and a display connected to the height adjuster and the angle adjuster. The controller is used to control the operating status of the height adjuster and the angle adjuster after receiving external instructions, and the display is used to display the operating status of the height adjuster and the angle adjuster and the height and tilt angle of the tilting plate.
[0017] Among them, the length of the inclined boost component is 150-160mm, the width is 0.5-1mm, and the inclination angle is 2°-3°.
[0018] The tobacco shreds suction and shaping device for cigarette making machines provided in the embodiment of the utility model has the following advantages compared with the prior art:
[0019] The tobacco suction and forming device of the cigarette making machine is provided with an inclined pressurizing component on the working surface of at least one of the front tobacco guide rail and the rear tobacco guide rail. During operation, the air chamber body forms a negative pressure on the tobacco channel through the mesh holes provided on the suction belt, and adsorbs the tobacco in the tobacco channel. In the process of passing through the front tobacco guide rail and the rear tobacco guide rail, the tobacco is supported by the inclined surface of the inclined pressurizing component, thereby realizing the pressurizing operation, that is, the tobacco is subjected to the component force of the pressurization toward the suction belt, thereby further compacting the tobacco, so as to ensure that the tobacco layer on the suction belt is tight and uniform, thereby improving the quality of the cigarette. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0021] Figure 1 It is a schematic diagram of tobacco suction and shaping of a tobacco suction and shaping device for a cigarette making machine in the prior art;
[0022] Figure 2 It is a schematic diagram of tobacco shaping with end head compaction of tobacco shreds suction shaping device for cigarette making machine in the prior art;
[0023] Figure 3 A schematic diagram of a tobacco conveying path of a tobacco suction and shaping device for a cigarette making machine in the prior art;
[0024] Figure 4 It is a schematic diagram of a tobacco forming channel of a tobacco suction and forming device of a cigarette making machine in the prior art;
[0025] Figure 5 A schematic structural diagram of a first embodiment of a tobacco shred suction and shaping device for a cigarette making machine provided by an embodiment of the utility model;
[0026] Figure 6 A schematic structural diagram of a second embodiment of a tobacco shred suction and shaping device for a cigarette making machine provided by an embodiment of the utility model;
[0027] Figure 7A schematic structural diagram of a third embodiment of a tobacco shred suction and shaping device for a cigarette making machine provided by an embodiment of the utility model;
[0028] Among them, 1-tobacco, 2-suction belt, 3-flat plate, 4-cigarette paper, 6-compacting end, 31-flat plate groove, 7-air chamber body, 8-tobacco channel, 9-throwing roller, 10-down blowing air chamber, 11-air chamber body cover, 12-magnetic bead outer narrow strip, 13-suction belt, 14-tobacco front guide rail, 15-tobacco rear front guide rail, 16-air chamber body, 17-magnetic bead inner narrow strip, 18-magnetic bead, 101-tobacco front guide rail, 102-twill boost component, 103-inclined boost block, 104-inclined plate 104, 105-plug screw. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] Please refer to Figure 1-7 , Figure 1 It is a schematic diagram of tobacco suction and shaping of a tobacco suction and shaping device for a cigarette making machine in the prior art; Figure 2 It is a schematic diagram of tobacco shaping with end head compaction of tobacco shreds suction shaping device for cigarette making machine in the prior art; Figure 3 A schematic diagram of a tobacco conveying path of a tobacco suction and shaping device for a cigarette making machine in the prior art; Figure 4 It is a schematic diagram of a tobacco forming channel of a tobacco suction and forming device of a cigarette making machine in the prior art; Figure 5 A schematic structural diagram of a first embodiment of a tobacco shred suction and shaping device for a cigarette making machine provided by an embodiment of the utility model; Figure 6 A schematic diagram of the internal structure of a housing of a second embodiment of a tobacco shred suction and shaping device for a cigarette making machine provided by an embodiment of the utility model; Figure 7 This is a schematic diagram of the internal structure of the shell of the third embodiment of the tobacco suction and shaping device for a cigarette making machine provided by an embodiment of the utility model.
[0031] In a specific embodiment, the tobacco suction and forming device of the cigarette making machine includes an air chamber body, a tobacco front guide rail 101, a tobacco rear guide rail, a suction belt, and an inclined boosting component arranged on the guide working surface of at least one of the tobacco front guide rail 101 and the tobacco rear guide rail. The inclined slope of the inclined boosting component rises in the direction from the tobacco front guide rail 101 to the tobacco rear guide rail. The air chamber body forms a negative pressure on the tobacco channel and adsorbs the tobacco in the tobacco channel through the mesh holes arranged on the suction belt. In the process of the tobacco passing through the tobacco front guide rail 101 and the tobacco rear guide rail, the tobacco is supported by the inclined surface of the inclined boosting component, thereby realizing a boosting operation on the tobacco.
[0032] By arranging an inclined pressurizing component on the working surface of at least one of the front tobacco guide rail 101 and the rear tobacco guide rail, during the operation, the air chamber body forms a negative pressure on the tobacco channel through the mesh holes arranged on the tobacco suction belt, and adsorbs the tobacco in the tobacco channel. In the process of passing through the front tobacco guide rail 101 and the rear tobacco guide rail, the tobacco is supported by the inclined surface of the inclined pressurizing component, thereby realizing the pressurizing operation, that is, the tobacco is subjected to the component force of the pressurization toward the tobacco suction belt, thereby further compacting the tobacco, so as to ensure that the tobacco layer on the tobacco suction belt is tight and uniform, thereby improving the quality of cigarettes.
[0033] In the present application, the tobacco is pressurized by an inclined pressurizing component to improve the compactness and uniformity of the tobacco layer on the suction belt, and there is no limitation on the number, setting position, inclination angle and setting method of the inclined pressurizing component.
[0034] In order to improve the pressurization effect on the tobacco, generally, there are multiple inclined pressurization components, and the multiple inclined pressurization components are distributed in an array in the direction from the tobacco front guide rail 101 to the tobacco rear guide rail.
[0035] In addition to the above-mentioned array distribution of the inclined boost components in the present application, staggered distribution or other methods may also be adopted. For example, the staggered distribution is that the inclined boost components parallel to the direction of movement of the tobacco are staggered at both ends in the vertical direction, such as adjacent inclined boost components in the vertical direction are delayed or advanced by a certain distance in the direction of movement of the tobacco.
[0036] The present application does not limit the formation method of the inclined boost component. In one embodiment, the inclined boost component is a twill boost component 102, and the twill boost component 102 is a twill boost component 102 formed by mechanically processing the working surface of the tobacco front guide rail 101 or the tobacco rear guide rail.
[0037] After the tobacco is filled on the suction belt, a twill pressurizing component 102 with a smaller inclination angle is directly processed on the front and rear guide rail working surfaces of the tobacco before the leveling plate trims the tobacco to form a twill pressurizing area, so as to obtain a component force that pressurizes the tobacco toward the suction belt, thereby further compacting the tobacco to ensure that the tobacco layer on the suction belt is tight and uniform. Compared with the existing means of ensuring tobacco compaction, there is no need to increase additional energy consumption, and the tobacco passing through the pressurized section is rigidly compacted indiscriminately, thereby improving the quality and qualified rate of cigarettes.
[0038] The present application does not limit the formation method of the twill pressurization component 102, which may be processed by a milling machine, or may be achieved by chemical etching, plasma etching, or other methods.
[0039] The twill pressurizing component 102 in the present application is used to form an inclination to achieve pressurization, and there is no limitation on the inclination method. The inclined surface of the twill pressurizing component 102 is a plane or a curved surface, or other inclined structures.
[0040] In addition to the above-mentioned processing of the original tobacco front guide rail 101 or the tobacco rear guide rail, other methods can also be used in the present application. However, the processing of the original tobacco front guide rail 101 or the tobacco rear guide rail requires processing of the guide rail, which is prone to damage, and the corresponding components need to be disassembled, processed, and installed, and the entire process operation is relatively cumbersome.
[0041] In another embodiment, the inclined pressurizing component is an inclined pressurizing block 103, and the inclined pressurizing block 103 is bolted, bonded or welded to the tobacco front guide rail 101 or the tobacco rear guide rail.
[0042] By using an independent inclined supercharging block 103 as an inclined supercharging component, it can be processed independently and then installed at the corresponding position of the guide rail. In this process, the guide rail will not be damaged. If the inclined supercharging component does not meet the requirements, it can be replaced, which reduces the use cost and improves the supercharging efficiency of the tobacco.
[0043] The present application does not limit the material, size, processing method, installation method, etc. of the inclined boosting block 103.
[0044] In the above two structures, the first structure needs to process the guide rail. If the inclination angle of the inclined surface needs to be changed, it needs to be processed again, and related disassembly and installation are required. Moreover, the inclination angle can only be increased, and the cost of use is relatively high. In the second structure, the related inclined booster block 103 needs to be replaced, which needs to be disassembled, reprocessed, or replaced. Therefore, no matter which method is used, complicated processes are required in the adjustment of the inclination angle.
[0045] In order to improve the efficiency of adjustment, in one embodiment, the tobacco suction and forming device of the cigarette making machine also includes a gap arranged on the working surface of the tobacco front guide rail 101 or the tobacco rear guide rail, and an inclined plate 104 is arranged in the gap, and the inclined plate 104 is inclined and rises in the direction from the tobacco front guide rail 101 to the tobacco rear guide rail to form the boosting component.
[0046] By setting the inclined plate, it is sufficient to form a gap on the working surface, and the subsequent process only requires adjustment of the inclined plate 104. Moreover, the installation with the working surface becomes simpler and can be locked with a plug screw 105 or other components.
[0047] In order to further meet the needs of different processes and change the height of its inclined surface, in one embodiment, the tobacco suction and forming device of the cigarette making machine also includes a base arranged at the bottom of the inclined plate 104 and a height adjuster arranged on the base, and the height adjuster is connected to the inclined plate 104 for adjusting the overall height of the inclined plate 104.
[0048] By providing a base and a height adjuster, and connecting the height adjuster to the inclined plate 104, the overall height of the inclined plate 104 is adjusted, so that in different processes, different process requirements can be achieved by adjusting the height of the inclined plate 104.
[0049] It should be pointed out that the present application does not limit the structure of the height adjuster and the height adjustment method. It can be controlled by a cylinder, or by a servo motor controlling a planetary ball screw, or by other structures.
[0050] Similarly, in different process flows, inclined planes with different inclination angles are required. In order to improve the efficiency of inclination angle control and achieve precise control, in one embodiment, the tobacco suction and forming device of the cigarette making machine also includes an angle adjuster arranged on the base, and the angle adjuster is connected to the inclined plate 104 for adjusting the inclination angle of the inclined plate 104.
[0051] An angle adjuster is provided, and the angle adjuster is connected to the inclined plate 104, and is used to adjust the inclination angle of the inclined plate 104. The angle adjustment can be performed by using a rotating component, or one end can be fixed and the other end can be raised or lowered, or both ends can be moved in different directions at the same time, such as one end is raised and the other end is lowered, or other structures, such as a hydraulic mechanism is provided at one end to achieve height adjustment by increasing or decreasing the liquid.
[0052] In order to further improve the management efficiency and control efficiency of the inclined plate 104, in one embodiment, the tobacco suction and forming device of the cigarette making machine also includes a controller and a display connected to the height adjuster and the angle adjuster, and the controller is used to control the operating status of the height adjuster and the angle adjuster after receiving external instructions, and the display is used to display the operating status of the height adjuster and the angle adjuster and the height and inclination angle of the inclined plate 104.
[0053] The control method of the controller is not limited in the present application. It can be controlled according to preset instructions, or temporarily receive external instructions for control, or be controlled by other control methods. The display can temporarily display one parameter of the tilting plate 104, or it can display multiple parameters of the tilting plate 104 at the same time.
[0054] The present application does not limit the size and specific parameters of the inclined boost component. Generally, the inclined boost component has a length of 150-160 mm, a width of 0.5-1 mm, and an inclination angle of 2°-3°.
[0055] To sum up, the tobacco suction and forming device of the cigarette making machine provided in the embodiment of the present application is provided with an inclined boosting component on the working surface of at least one of the tobacco front guide rail and the tobacco rear guide rail. During operation, the air chamber body forms a negative pressure on the tobacco channel through the mesh holes provided on the tobacco suction belt, and adsorbs the tobacco in the tobacco channel. In the process of passing through the tobacco front guide rail and the tobacco rear guide rail, the tobacco is supported by the inclined surface of the inclined boosting component, thereby realizing the boosting operation, that is, the tobacco is subjected to the component force of boosting toward the tobacco suction belt, thereby further compacting the tobacco, so as to ensure that the tobacco layer on the tobacco suction belt is tight and uniform, thereby improving the quality of cigarettes.
[0056] The above is a detailed introduction to the tobacco shred suction and forming device for cigarette making machines provided by the utility model. This article uses specific examples to illustrate the principle and implementation method of the utility model. The description of the above embodiments is only used to help understand the method and core idea of the utility model. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the utility model, the utility model can also be improved and modified, and these improvements and modifications also fall within the scope of protection of the claims of the utility model.
Claims
1. A tobacco shred suction and forming device for a cigarette making machine, characterized in that: The utility model comprises an air chamber body, a front tobacco guide rail, a rear tobacco guide rail, a suction belt, and an inclined pressurizing component arranged on the working surface of at least one of the guide rails of the front tobacco guide rail and the rear tobacco guide rail. The inclined surface of the inclined pressurizing component rises from the front tobacco guide rail to the rear tobacco guide rail. The air chamber body forms a negative pressure on the tobacco channel through the mesh holes arranged on the suction belt, and absorbs the tobacco in the tobacco channel. In the process of the tobacco passing through the front tobacco guide rail and the rear tobacco guide rail, the tobacco is supported by the inclined surface of the inclined pressurizing component, thereby realizing pressurization operation on the tobacco.
2. The tobacco shred suction and shaping device for a cigarette making machine as claimed in claim 1, characterized in that: There are multiple inclined pressurizing components, and the multiple inclined pressurizing components are distributed in an array in a direction from the tobacco front guide rail to the tobacco rear guide rail.
3. The tobacco shred suction and shaping device for a cigarette making machine as claimed in claim 1 or 2, characterized in that: The inclined pressurizing component is a twill pressurizing component, and the twill pressurizing component is a twill pressurizing component formed by mechanically processing the working surface of the tobacco front guide rail or the tobacco rear guide rail.
4. The tobacco shred suction and shaping device for a cigarette making machine as claimed in claim 3, characterized in that: The inclined surface of the twill pressurizing component is a plane or a curved surface.
5. The tobacco shred suction and shaping device for a cigarette making machine as claimed in claim 1 or 2, characterized in that: The inclined pressurizing component is an inclined pressurizing block, and the inclined pressurizing block is bolted, bonded or welded to the tobacco front guide rail or the tobacco rear guide rail.
6. The tobacco shred suction and shaping device for a cigarette making machine as claimed in claim 1, characterized in that: It also includes a gap arranged on the working surface of the tobacco front guide rail or the tobacco rear guide rail, in which an inclined plate is arranged, and the inclined plate rises in an inclined direction from the tobacco front guide rail to the tobacco rear guide rail to form the boosting component.
7. The tobacco shred suction and shaping device for a cigarette making machine as claimed in claim 6, characterized in that: It also includes a base arranged at the bottom of the inclined plate and a height adjuster arranged on the base, wherein the height adjuster is connected to the inclined plate and is used to adjust the overall height of the inclined plate.
8. The tobacco shred suction and shaping device for a cigarette making machine as claimed in claim 7, characterized in that: It also includes an angle adjuster arranged on the base, wherein the angle adjuster is connected to the inclined plate and is used to adjust the inclination angle of the inclined plate.
9. The tobacco shred suction and shaping device for a cigarette making machine as claimed in claim 8, characterized in that: It also includes a controller and a display connected to the height adjuster and the angle adjuster, wherein the controller is used to control the operating status of the height adjuster and the angle adjuster after receiving external instructions, and the display is used to display the operating status of the height adjuster and the angle adjuster and the height and tilt angle of the tilting plate.
10. The tobacco shred suction and shaping device for a cigarette making machine as claimed in claim 1, characterized in that: The length of the inclined boosting component is 150-160 mm, the width is 0.5-1 mm, and the inclination angle is 2°-3°.