Jig device for detecting feature height difference of plastic products and sorting plastic products
By designing a jig device that includes a feeding component, a sorting component and a displacement detector, the existing technology problems of low efficiency and sorting errors in detecting the characteristics of plastic products are solved, and efficient and accurate detection and detection are achieved. Sorting.
Patent Information
- Application Number
- CN202421065420.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-05-16
AI Technical Summary
The prior art is less efficient when detecting the characteristics of plastic products, and cannot accurately measure soft glue products, and manual operation can easily lead to sorting errors.
A jig device for detecting and sorting the characteristics of plastic products is designed, which includes a feeding component, a sorting component and a displacement detector. This device realizes automatic detection and sorting of plastic parts through the coordinated action of the cylinder and the grid, avoiding manual operations.
It improves detection efficiency and accuracy, reduces the error rate of manual operations, and saves manpower and time costs.
Smart Images

Figure CN222369675U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of plastic product production equipment, in particular to a fixture device for detecting characteristic height differences of plastic products and sorting them. Background Art
[0002] The description in this section merely provides background information related to the disclosure of the present utility model and does not constitute prior art.
[0003] At present, after plastic products are produced, it is necessary to detect whether there are defects in the height difference of product features, and distinguish qualified products from defective products for packaging. In the existing technology, a height gauge is used to measure the positions where the height difference needs to be measured, which is inefficient. For soft plastic products, mechanical height gauges cannot be used for measurement, and accurate measurement is impossible. In addition, personnel are prone to fatigue due to long-term operation, which may lead to sorting errors.
[0004] It should be noted that the above introduction to the technical background is only for the convenience of providing a clear and complete description of the technical solutions of the utility model and for the convenience of understanding by those skilled in the art. It cannot be considered that the above technical solutions are well known to those skilled in the art simply because these solutions are described in the background technology section of the utility model. Utility Model Content
[0005] The technical problem to be solved by the utility model is to provide a jig device for detecting the height difference of plastic products and sorting them in view of the shortcomings of the prior art. For soft plastic products, the detection efficiency and accuracy can be quickly improved, and sorting errors caused by manual operation can be avoided.
[0006] The embodiment of the present application discloses a fixture device for detecting and sorting the height difference of plastic products, including:
[0007] A base, on which a feeding component, a sorting component and a displacement detector are provided;
[0008] A feeding assembly, wherein the feeding assembly conveys a plurality of plastic parts to a station to be sorted;
[0009] A material guide trough, wherein the material guide trough is vertically connected to the material feeding assembly, and one end of the material guide trough is connected to the material feeding assembly, and the material guide trough is provided with a first material drop opening and a second material drop opening;
[0010] A sorting component, the sorting component comprises a first cylinder, a second cylinder and a translation cylinder, the first cylinder and the second cylinder are arranged in parallel on the translation cylinder, and the translation cylinder can drive the second cylinder to move along a direction parallel to the material guide trough, the first cylinder pair is arranged on a side of the material guide trough away from the first material drop opening, and the first cylinder can push the plastic parts on the material guide trough into the first material drop opening, the second cylinder is connected to a grid plate capable of clamping a plurality of the plastic parts, and the second cylinder can drive the grid plate to approach or move away from the material guide trough;
[0011] A displacement detector is arranged below the material guide trough, and the displacement detector can detect the plastic part.
[0012] Furthermore, in the above-mentioned jig device for detecting the height difference of plastic products and sorting them, the feeding assembly includes a guide plate and a block capable of accommodating multiple plastic parts, the guide plate includes a linear segment and a straight segment, the straight segment is close to the block, the inner diameter of the straight segment can only accommodate a single plastic part, and the block is connected to the material guide trough.
[0013] Furthermore, the above-mentioned jig device for detecting the height difference of plastic products and sorting them also includes a material receiving component, which includes a defective product receiving channel and a finished product receiving channel, the defective product receiving channel is connected to the first drop port, and the finished product receiving channel is connected to the second drop port.
[0014] Furthermore, in the above-mentioned jig device for detecting the height difference of plastic products and sorting them, the grid plate is provided with a plurality of equidistant clamping parts, and the inner diameter of the clamping part is larger than the outer diameter of the plastic part.
[0015] Furthermore, in the above-mentioned jig device for detecting height differences of plastic products and sorting them, the first cylinder is connected to a push rod.
[0016] In summary, the above structure adopted in the embodiment of the utility model has the following advantages:
[0017] The utility model discloses a jig device for detecting the height difference of plastic products and sorting them. A plurality of plastic parts are transported to the position of a stopper on a guide plate along with an assembly line. The plastic parts flow sequentially on a material guide trough by the cooperation of a first cylinder and a second cylinder driven by a translation cylinder. The clamping part of the grid plate first approaches the material guide trough to clamp the first plastic part. Then, the translation cylinder drives the second cylinder to move in the direction of the material guide trough away from the stopper. When the first clamping part on the grid plate moves to the position of the second clamping part, the second cylinder drives the grid plate away from the material guide trough, thereby stopping the clamped first plastic part on the material guide trough. Next, the translation cylinder drives the second cylinder to approach the stopper along the material guide trough. The plastic parts on the guide plate are moved to the guide groove in sequence. When the plastic parts move to the top of the displacement detector, the displacement detector can automatically determine whether the plastic parts are defective. If the plastic parts after detection are defective, the first cylinder pushes the push rod to push the defective plastic parts into the first drop port and fall into the defective product receiving channel. Other qualified finished plastic parts enter the finished product receiving channel through the second drop port in sequence. This device can save manpower and time costs, quickly improve detection efficiency, improve detection accuracy, and avoid sorting errors caused by manual operation.
[0018] To further understand the features and technical contents of the present invention, please refer to the following detailed description and drawings of the present invention. However, the drawings provided are only for reference and description and are not intended to limit the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of this specification or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this specification. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0020] Figure 1 It is a structural schematic diagram of a fixture device for detecting the characteristic height difference of plastic products and sorting them in an embodiment of the utility model.
[0021] Figure 2 It is a schematic diagram of the structure of the grid plate in the embodiment of the utility model.
[0022] Figure 3 It is a schematic diagram of a plastic product in an embodiment of the present utility model.
[0023] The figure markings of the above drawings are: 1. Base; 2. Feeding assembly; 21. Guide plate; 22. Stop block; 3. Guide trough; 31. First drop opening; 32. Second drop opening; 4. First cylinder; 41. Push rod; 5. Second cylinder; 6. Translation cylinder; 7. Displacement detector; 8. Plastic part; 81. Step portion; 82. Annular ring; 9. Grid plate; 91. Clamping portion; 11. Defective product receiving channel; 12. Finished product receiving channel. DETAILED DESCRIPTION
[0024] In order to enable those skilled in the art to better understand the technical solutions in this specification, the technical solutions in the embodiments of this specification will be clearly and completely described below in conjunction with the drawings in the embodiments of this specification. Obviously, the described embodiments are only part of the embodiments of this specification, not all of the embodiments. Based on the embodiments in this specification, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of this specification.
[0025] The following is an explanation of the implementation of the utility model through specific specific embodiments. Those skilled in the art can understand the advantages and effects of the utility model from the contents disclosed in this specification. The utility model can be implemented or applied through other different specific embodiments, and the details in this specification can also be modified and changed in various ways based on different viewpoints and applications without deviating from the concept of the utility model. In addition, the drawings of the utility model are only simple schematic illustrations and are not depicted according to actual dimensions. It is stated in advance. The following implementation methods will further explain the relevant technical contents of the utility model in detail, but the disclosed contents are not intended to limit the scope of protection of the utility model.
[0026] It should be understood that, although the terms "first", "second", "third", etc. may be used herein to describe various components or signals, these components or signals should not be limited by these terms. These terms are mainly used to distinguish one component from another component, or one signal from another signal. In addition, the term "or" used herein may include any one or more combinations of the associated listed items depending on the actual situation.
[0027] Reference Figures 1 to 3 As shown, the embodiment of the present application discloses a fixture device for detecting and sorting the height difference of plastic products, including:
[0028] A base 1, on which a feeding component 2, a sorting component and a displacement detector 7 are arranged;
[0029] A feeding assembly 2, wherein the feeding assembly delivers a plurality of plastic parts 8 to a station to be sorted;
[0030] A material guide trough 3, wherein the material guide trough 3 is vertically connected to the material feeding assembly 2, and one end of the material guide trough 3 is connected to the material feeding assembly 2, and the material guide trough 3 is provided with a first material drop opening 31 and a second material drop opening 32;
[0031] A sorting component, the sorting component comprises a first cylinder 4, a second cylinder 5 and a translation cylinder 6, the first cylinder 4 and the second cylinder 5 are arranged in parallel on the translation cylinder 6, and the translation cylinder 6 can drive the second cylinder 5 to move along a direction parallel to the material guide trough 3, the first cylinder 4 is arranged on the side of the material guide trough 3 away from the first drop opening 31, and the first cylinder 4 can push the plastic part 8 on the material guide trough 3 into the first drop opening 31, the second cylinder 5 is connected with a grid plate 9 capable of clamping a plurality of the plastic parts 8, and the second cylinder 5 can drive the grid plate 9 to approach or move away from the material guide trough 3;
[0032] The displacement detector 7 is arranged below the material guide trough 3 , and the displacement detector 7 can detect the plastic part 8 .
[0033] In this embodiment, the plastic part 8 includes a step portion 81 and an annular ring 82 surrounding the step portion 81. The height of the step portion 81 is lower than the height of the annular ring 82. In this embodiment, the characteristic height difference of the plastic product refers to the height of the step portion 81 relative to the annular ring 82. The annular ring 82 of the plastic part 8 is arranged facing the displacement detector 7.
[0034] Specifically, in this embodiment, the feeding assembly 2 includes a guide plate 21 and a block 22 that can accommodate multiple plastic parts 8. The guide plate 21 includes a linear segment and a straight segment. The straight segment is close to the block 22. The inner diameter of the straight segment can only accommodate a single plastic part 8. The block 22 is connected to the material guide trough 3. The plastic part is first in the linear segment and then enters the straight segment. A single plastic part 8 can enter the material guide trough 3 from the guide plate 21 through the block 22.
[0035] Specifically, in this embodiment, it also includes a material receiving component, which includes a defective product receiving channel 11 and a finished product receiving channel 12. The defective product receiving channel 11 is connected to the first material drop port 31, and the finished product receiving channel 12 is connected to the second material drop port 32.
[0036] Specifically, in this embodiment, the grid plate 9 is provided with a plurality of equidistant clamping portions 91, and the inner diameter of the clamping portion 91 is larger than the outer diameter of the plastic part 8. The clamping portion 91 of the grid plate 9 can clamp a plurality of plastic parts, and can move the plastic part 8 on the guide trough 3 under the drive of the translation cylinder 6.
[0037] Specifically, in the present embodiment, the first cylinder 4 is connected to a push rod 41 , and the first cylinder 4 pushes the push rod 41 to push the defective plastic part 8 into the first drop opening 31 and into the defective plastic part receiving channel 11 .
[0038] By means of the above structure, a plurality of plastic parts 8 are transported to the position of the stopper 22 on the guide plate 21 along the assembly line. The plastic parts 8 flow sequentially on the material guide trough by means of the cooperation of the first cylinder 4 and the second cylinder 5 driven by the translation cylinder 6. The clamping part 91 of the grid plate 9 first approaches the material guide trough 3 to clamp the first plastic part 8; then, the translation cylinder 6 drives the second cylinder 5 to move in the direction away from the stopper along the material guide trough 3. When the first clamping part 91 on the grid plate 9 moves to the position of the second clamping part, the second cylinder drives the grid plate 9 away from the material guide trough 3, so that the clamped first plastic part 8 stays on the material guide trough 3; next, the translation cylinder 6 drives the second cylinder to move in the direction close to the stopper along the material guide trough 3. The operation of clamping the second plastic part is performed, and the step of moving the previous plastic part 8 is repeated, so that the plastic parts on the guide plate 21 are shifted to the guide trough 3 in sequence. When the plastic part 8 moves to the top of the displacement detector 7, the displacement detector 7 can automatically determine whether the plastic part is a defective product. If the plastic part after detection is a defective product, the first cylinder 4 pushes the push rod 41 to push the defective plastic part 8 into the first drop port 31 and fall into the defective product receiving channel 11; other qualified finished plastic parts pass through the second drop port 32 in sequence and enter the finished product receiving channel 12. This device can save manpower and time costs, and at the same time quickly improve the detection efficiency, and can also improve the detection accuracy, and can avoid sorting errors caused by manual operation.
[0039] The contents disclosed above are only preferred feasible embodiments of the present utility model, and are not intended to limit the scope of the patent application of the present utility model. Therefore, all equivalent technical changes made using the contents of the specification and drawings of the present utility model are included in the scope of the patent application of the present utility model.
[0040] The various embodiments in this specification are described in a progressive manner, and the same or similar parts between the various embodiments can be referenced to each other. Each embodiment focuses on the differences from other embodiments.
[0041] Although the present application has been described through embodiments, those skilled in the art will appreciate that there are many modifications and changes to the present application without departing from the spirit of the present application. It is intended that the attached embodiments include these modifications and changes without departing from the present application.
Claims
1. A fixture device for detecting the height difference of plastic products and sorting them, characterized in that: include: A base, on which a feeding component, a sorting component and a displacement detector are provided; A feeding assembly, wherein the feeding assembly conveys a plurality of plastic parts to a station to be sorted; A material guide trough, wherein the material guide trough is vertically connected to the material feeding assembly, and one end of the material guide trough is connected to the material feeding assembly, and the material guide trough is provided with a first material drop opening and a second material drop opening; A sorting component, the sorting component comprises a first cylinder, a second cylinder and a translation cylinder, the first cylinder and the second cylinder are arranged in parallel on the translation cylinder, and the translation cylinder can drive the second cylinder to move along a direction parallel to the material guide trough, the first cylinder pair is arranged on a side of the material guide trough away from the first material drop opening, and the first cylinder can push the plastic parts on the material guide trough into the first material drop opening, the second cylinder is connected to a grid plate capable of clamping a plurality of the plastic parts, and the second cylinder can drive the grid plate to approach or move away from the material guide trough; A displacement detector is arranged below the material guide trough, and the displacement detector can detect the plastic part.
2. The jig device for detecting and sorting the characteristic height difference of plastic products according to claim 1, characterized in that: The material feeding assembly includes a guide plate and a stopper capable of accommodating a plurality of plastic parts. The guide plate includes a linear segment and a straight segment. The straight segment is close to the stopper. The inner diameter of the straight segment can only accommodate a single plastic part. The stopper is connected to the material guide trough.
3. The jig device for detecting and sorting the characteristic height difference of plastic products according to claim 1, characterized in that: It also includes a material receiving component, which includes a defective product receiving channel and a finished product receiving channel. The defective product receiving channel is connected to the first material drop port, and the finished product receiving channel is connected to the second material drop port.
4. The jig device for detecting and sorting the characteristic height difference of plastic products according to claim 1, characterized in that: The grid plate is provided with a plurality of equidistant clamping parts, and the inner diameter of the clamping part is larger than the outer diameter of the plastic part.
5. The jig device for detecting and sorting the characteristic height difference of plastic products according to claim 1, characterized in that: The first cylinder is connected with a push rod.