Device for removing steel wires in silicon material
By designing a device that includes a quartz tube, a spectral component and a driving mechanism, and using electromagnetic heating and spectral recognition technology, the problem of difficult removal of steel wires in silicon materials is solved, and an efficient and simple removal process is achieved.
Patent Information
- Application Number
- CN202420972240.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-05-08
AI Technical Summary
In the prior art, it is difficult to efficiently remove mixed steel wires in silicon material during the production process of silicon material, and the magnetic absorption method is low and the removal effect is incomplete.
Design a device including a bracket, a quartz tube, a spectral component, a driving mechanism, an identification mechanism and a dispensing mechanism. The quartz tube is placed at an angle, and the steel wires in the silicon material are identified and separated through electromagnetic heating and spectral recognition technology. The cooperation of the telescopic rod and the docking plate is used to achieve efficient packaging of the silicon material.
It achieves efficient removal of steel wires in silicon materials, has a simple structure, is easy to operate, and improves the removal efficiency and effect.
Smart Images
Figure CN222369697U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of silicon material production, and in particular relates to a device for removing steel wires from silicon material. Background Art
[0002] Silicon material is an important semiconductor material, with the chemical element symbol Si. Silicon used in the electronics industry should have high purity and excellent electrical and mechanical properties. Silicon is the semiconductor material with the largest output and the widest application. Its output and usage indicate the level of a country's electronics industry. Silicon material is not only used in high-tech fields, but also has a wide range of uses in the fields of construction, automobiles, machinery, etc. In the field of construction, silicon material can be made into insulation materials, partition boards, etc.; in the field of automobiles, it can be made into tires, brake pads, etc.; in the field of machinery, it can be made into machine parts. With the continuous development of science and technology, the application field of silicon material will continue to expand. Silicon material is often mixed with steel wire in the production process. Steel wire is mixed in the process of producing silicon material. The mixing of steel wire and silicon material has always been a problem in the production of silicon material. From the existing technology, magnetic suction is often used to remove steel wire in silicon material. However, due to the wrapping of silicon material, the removal method using magnetic suction is inefficient and the removal effect is incomplete. The steel wire in silicon material is still difficult to remove. For this reason, we designed a device for removing steel wire from silicon material.
[0003] It should be noted that the above content belongs to the scope of technical cognition of practical people and does not necessarily constitute prior art. Utility Model Content
[0004] In order to solve the above problems, the purpose of the utility model is to provide a device for removing steel wires from silicon materials, which has the advantages of being easy to remove steel wires from silicon materials, simple structure and convenient operation.
[0005] To achieve the above-mentioned purpose, the utility model proposes a device for removing steel wires from silicon materials, comprising a bracket for supporting the whole, a quartz tube for withstanding high temperature, and a spectral component for detecting the steel wires, wherein the quartz tube is a cylindrical hollow structure, and the quartz tube is at an inclined angle, two sets of rotating shafts are installed on the quartz tube, the rotating shaft is an annular structure, the inner arc surface of the rotating shaft is fixedly connected to the outer arc surface of the quartz tube, a bearing frame is installed on the outer arc surface of the rotating shaft, a rotating shaft is installed at one end of the bearing frame, and a bracket is installed at the other end of the bearing frame, a driving mechanism is installed on one side of the quartz tube, and an identification mechanism is installed in the middle position of the quartz tube, and a dispensing mechanism is installed at the downwardly inclined end of the quartz tube.
[0006] Preferably, the driving mechanism includes: a motor, a gear, and a driven wheel. A motor is installed on one side of the quartz tube, the outer shell of the motor is fixedly connected to the bearing frame, and the output end of the motor is fixedly connected to the gear. A driven wheel is installed on one side of the gear. The driven wheel is sleeved on the outside of the quartz tube, and a tooth opening is opened on the outer arc surface of the driven wheel. The driven wheel meshes with the gear through the tooth opening, and the driven wheel is fixedly connected to the quartz tube.
[0007] Preferably, the identification mechanism includes: a coil, a spectral component, and an electromagnetic component. The coil is wound around the middle of the quartz tube, there is a gap between the coil and the quartz tube, and both ends of the coil are connected to the electromagnetic component. The outer shell of the electromagnetic component is fixedly connected to the bracket, the coil is placed between two sets of rotating shafts, and the spectral component is installed on the side of the rotating shaft away from the coil.
[0008] Preferably, the spectral component is annular in structure, and there is a gap between the inner curved surface of the spectral component and the outer curved surface of the quartz tube, spectral cameras are evenly distributed on the inner curved surface of the spectral component, and the outer curved surface of the spectral component is fixedly connected to the bracket.
[0009] Preferably, the packaging mechanism includes: a material guide plate, a material guide rack, a cross bar, a docking plate, a telescopic rod, a waste barrel, a finished product barrel, and a bottom rod. The material guide plate is installed at the downwardly inclined end of the quartz tube, the side of the material guide plate close to the quartz tube is fixedly connected to the quartz tube by bolts, and a docking plate is installed on the side of the material guide plate away from the quartz tube. The inclination angle of the docking plate and the material guide plate is the same, and there is a gap between the docking plate and the material guide plate. The outer side of the docking plate is provided with a material guide rack, the material guide rack is a bent structure, and a cross bar is installed in the middle position of the material guide rack, and both ends of the cross bar are fixedly connected to the material guide rack.
[0010] Preferably, a through hole is provided at one end of the docking plate away from the material guide plate, and the docking plate is sleeved on the outside of the cross bar based on the through hole, and the docking plate is rotatably connected to the material guide frame through the cross bar, and a bottom bar is installed on the bottom surface of one end of the docking plate close to the material guide plate, and the bottom bar is a cylindrical structure. The center position of the bottom bar is fixedly connected to the docking plate, and two groups of telescopic rods are respectively installed at both ends of the bottom bar, one end of the two groups of telescopic rods is rotatably connected to the material guide frame, and the other end of the telescopic rod is rotatably connected to the bottom bar.
[0011] Preferably, a waste barrel is installed at the lower end of the guide plate, and a finished product barrel is installed on the side of the docking plate that is inclined downward.
[0012] The device for removing steel wire from silicon material proposed by the utility model can bring the following beneficial effects:
[0013] 1. In the utility model, a motor is used to drive the gear to rotate. Since the gear is meshed with the driven wheel, and the driven wheel is fixedly connected to the outer side of the quartz tube, the purpose of driving the quartz tube to rotate is achieved. The support is provided by a combination of a bracket and a rotating shaft. Since the quartz tube rotates and the quartz tube is placed at an angle, the internal silicon material is driven to move. Through the combination of an electromagnetic component and a coil, electromagnetic heating is achieved at the middle position of the quartz tube. During the heating process, the steel wire in the silicon material will be heated and turn red and bright. When the silicon material moves to the position of the spectral component, the spectral component is used to identify the steel wire in the silicon material.
[0014] 2. In the utility model, the telescopic rod is extended and retracted to drive the docking plate to rotate based on the material guide frame, and the docking plate is docked with the material guide plate, which is convenient for introducing silicon materials without steel wires into the finished product barrel. The docking plate is lifted to facilitate the introduction of silicon materials containing steel wires into the waste barrel. The structure is simple, the steel wire removal efficiency is high, and the operation is convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0016] Figure 1 This is a schematic diagram of the overall structure of a device for removing steel wires from silicon material according to the utility model;
[0017] Figure 2 This is a schematic diagram of the overall structure of a device for removing steel wires from silicon material according to the utility model from another angle;
[0018] Figure 3 This is a schematic diagram of the structure of a quartz tube in a device for removing steel wires from silicon material according to the utility model;
[0019] Figure 4 The utility model is a structural schematic diagram of a butt joint plate in a device for removing steel wires from silicon material.
[0020] In the figure: 1. bracket; 2. bearing frame; 3. rotating shaft; 4. quartz tube; 5. motor; 6. gear; 7. driven wheel; 8. coil; 9. spectrum component; 10. guide plate; 11. guide frame; 12. cross bar; 13. docking plate; 14. telescopic rod; 15. waste barrel; 16. finished product barrel; 17. electromagnetic component; 18. bottom rod. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] In the description of the present invention, it should be understood that the terms "upper", "middle", "outer", "inner", "lower", "surrounding" and the like indicating directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limitations on the present invention.
[0023] like Figure 1-4 As shown, an embodiment of the utility model proposes a device for removing steel wires from silicon materials, including a bracket 1 for supporting the whole, a quartz tube 4 for withstanding high temperature, and a spectral component 9 for detecting steel wires, the quartz tube 4 is a cylindrical hollow structure, and the quartz tube 4 is at an inclined angle, two groups of rotating shafts 3 are installed on the quartz tube 4, the rotating shaft 3 is annular, the inner arc surface of the rotating shaft 3 is fixedly connected to the outer arc surface of the quartz tube 4, a bearing frame 2 is installed on the outer arc surface of the rotating shaft 3, the rotating shaft 3 is installed at one end of the bearing frame 2, and the bracket 1 is installed at the other end of the bearing frame 2, a driving mechanism is installed on one side of the quartz tube 4, and an identification mechanism is installed in the middle position of the quartz tube 4, and a dispensing mechanism is installed at the downwardly inclined end of the quartz tube 4.
[0024] Among them, the driving mechanism includes: a motor 5, a gear 6, and a driven wheel 7. The motor 5 is installed on one side of the quartz tube 4, the outer shell of the motor 5 is fixedly connected to the bearing frame 2, and the output end of the motor 5 is fixedly connected to the gear 6. The driven wheel 7 is installed on one side of the gear 6. The driven wheel 7 is sleeved on the outside of the quartz tube 4, and a tooth opening is opened on the outer arc surface of the driven wheel 7. The driven wheel 7 meshes with the gear 6 through the tooth opening, and the driven wheel 7 is fixedly connected to the quartz tube 4.
[0025] Among them, the identification mechanism includes: a coil 8, a spectral component 9, and an electromagnetic component 17. The coil 8 is wound around the middle position of the quartz tube 4. There is a gap between the coil 8 and the quartz tube 4, and the two ends of the coil 8 are connected to the electromagnetic component 17. The shell of the electromagnetic component 17 is fixedly connected to the bracket 1. The coil 8 is placed between the two sets of rotating shafts 3, and the spectral component 9 is installed on the side of the rotating shaft 3 away from the coil 8.
[0026] Among them, the spectral component 9 is annular in structure, and there is a gap between the inner curved surface of the spectral component 9 and the outer curved surface of the quartz tube 4, the spectral cameras are evenly distributed on the inner curved surface of the spectral component 9, and the outer curved surface of the spectral component 9 is fixedly connected to the bracket 1.
[0027] Among them, the packaging mechanism includes: a guide plate 10, a guide frame 11, a cross bar 12, a docking plate 13, a telescopic rod 14, a waste barrel 15, a finished product barrel 16, and a bottom rod 18. The guide plate 10 is installed at the end of the quartz tube 4 that is tilted downward. The side of the guide plate 10 close to the quartz tube 4 is fixedly connected to the quartz tube 4 by bolts, and the side of the guide plate 10 away from the quartz tube 4 is installed with a docking plate 13. The inclination angle of the docking plate 13 and the guide plate 10 is the same, and there is a gap between the docking plate 13 and the guide plate 10. The outer side of the docking plate 13 is sleeved with a guide frame 11, the guide frame 11 is a bent structure, and a cross bar 12 is installed in the middle position of the guide frame 11, and the two ends of the cross bar 12 are fixedly connected to the guide frame 11.
[0028] Among them, a through hole is opened at one end of the docking plate 13 away from the guide plate 10, and the docking plate 13 is sleeved on the outside of the cross bar 12 based on the through hole. The docking plate 13 is rotatably connected to the guide frame 11 through the cross bar 12. A bottom rod 18 is installed on the bottom surface of one end of the docking plate 13 close to the guide plate 10. The bottom rod 18 has a cylindrical structure. The center position of the bottom rod 18 is fixedly connected to the docking plate 13, and two groups of telescopic rods 14 are respectively installed at both ends of the bottom rod 18. One end of the two groups of telescopic rods 14 is rotatably connected to the guide frame 11, and the other end of the telescopic rod 14 is rotatably connected to the bottom rod 18.
[0029] A waste barrel 15 is installed at the lower end of the guide plate 10 , and a finished product barrel 16 is installed at the side of the docking plate 13 that is tilted downward.
[0030] Working principle: The silicon material containing the steel wire is loaded into the quartz tube 4 from the side of the quartz tube 4 tilted upward, and the motor 5 is used to drive the gear 6 to rotate. Since the gear 6 is meshed with the driven wheel 7, and the driven wheel 7 is fixedly connected to the outer side of the quartz tube 4, the purpose of driving the quartz tube 4 to rotate is achieved. The quartz tube 4 is supported by the combination of the bracket 1 and the rotating shaft 3, and the quartz tube 4 is rotated, and the quartz tube 4 is placed tilted to drive the internal silicon material to move. Through the combination of the electromagnetic component 17 and the coil 8, the middle position of the quartz tube 4 is electromagnetically heated. Due to the high temperature resistance of the silicon material, the steel wire in the silicon material will be heated to turn red and bright during the heating process, and the silicon material moves. The spectral component 9 is moved to the position and the spectral component 9 is used to identify the steel wire in the silicon material. When the spectral component 9 does not identify the steel wire, the processor (not shown in the figure) sends a signal to the telescopic rod 14, and the telescopic rod 14 is released, driving the docking plate 13 to rotate, so that the docking plate 13 docks with the guide plate 10, and the silicon material is introduced into the finished product barrel 16. When the spectral component 9 identifies the steel wire, the telescopic rod 14 contracts, driving the docking plate 13 to rotate, so that the docking plate 13 is lifted, and the silicon material is introduced from the guide plate 10 into the waste barrel 15. Finally, the silicon material in the waste barrel 15 is recycled into the quartz tube 4, and repeated reciprocation is performed to reduce the presence of steel wire in the silicon material.
[0031] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0032] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A device for removing steel wires from silicon material, comprising a support (1) for supporting the whole, a quartz tube (4) for withstanding high temperature, and a spectral component (9) for detecting the steel wires, characterized in that: The quartz tube (4) is a cylindrical hollow structure, and the quartz tube (4) is at an inclined angle. Two sets of rotating shafts (3) are installed on the quartz tube (4), and the rotating shafts (3) are annular structures. The inner arc surface of the rotating shaft (3) is fixedly connected to the outer arc surface of the quartz tube (4). A bearing frame (2) is installed on the outer arc surface of the rotating shaft (3). The rotating shaft (3) is installed at one end of the bearing frame (2), and the bracket (1) is installed at the other end of the bearing frame (2). A driving mechanism is installed on one side of the quartz tube (4), and an identification mechanism is installed in the middle position of the quartz tube (4). A dispensing mechanism is installed at the end of the quartz tube (4) that is inclined downward.
2. The device for removing steel wire from silicon material according to claim 1, characterized in that: The driving mechanism comprises: a motor (5), a gear (6), and a driven wheel (7); the motor (5) is mounted on one side of the quartz tube (4); the housing of the motor (5) is fixedly connected to the bearing frame (2); the output end of the motor (5) is fixedly connected to the gear (6); the driven wheel (7) is mounted on one side of the gear (6); the driven wheel (7) is sleeved on the outer side of the quartz tube (4); a tooth opening is provided on the outer arc surface of the driven wheel (7); the driven wheel (7) meshes with the gear (6) through the tooth opening; and the driven wheel (7) is fixedly connected to the quartz tube (4).
3. The device for removing steel wire from silicon material according to claim 1, characterized in that: The identification mechanism comprises: a coil (8), a spectrum component (9), and an electromagnetic component (17); the coil (8) is wound around the middle of the quartz tube (4); a gap exists between the coil (8) and the quartz tube (4); both ends of the coil (8) are connected to the electromagnetic component (17); the outer shell of the electromagnetic component (17) is fixedly connected to the bracket (1); the coil (8) is placed between two sets of rotating shafts (3); and the spectrum component (9) is installed on the side of the rotating shaft (3) away from the coil (8).
4. The device for removing steel wire from silicon material according to claim 1, characterized in that: The spectral component (9) has an annular structure, and there is a gap between the inner curved surface of the spectral component (9) and the outer curved surface of the quartz tube (4). Spectral cameras are evenly distributed on the inner curved surface of the spectral component (9), and the outer curved surface of the spectral component (9) is fixedly connected to the bracket (1).
5. The device for removing steel wire from silicon material according to claim 4, characterized in that: The packing mechanism comprises: a material guide plate (10), a material guide frame (11), a cross bar (12), a docking plate (13), a telescopic rod (14), a waste barrel (15), a finished product barrel (16), and a bottom rod (18); the material guide plate (10) is installed at one end of the quartz tube (4) which is inclined downward; the side of the material guide plate (10) close to the quartz tube (4) is fixedly connected to the quartz tube (4) by bolts; and the side of the material guide plate (10) away from the quartz tube (4) is installed with a docking plate (13); the inclination angle of the docking plate (13) and the material guide plate (10) is the same, and there is a gap between the docking plate (13) and the material guide plate (10); the outer side of the docking plate (13) is sleeved with the material guide frame (11); the material guide frame (11) is in a bent structure; and the cross bar (12) is installed in the middle of the material guide frame (11); and both ends of the cross bar (12) are fixedly connected to the material guide frame (11).
6. The device for removing steel wire from silicon material according to claim 5, characterized in that: A through hole is formed at one end of the docking plate (13) away from the material guide plate (10), and the docking plate (13) is sleeved on the outer side of the cross bar (12) based on the through hole. The docking plate (13) is rotatably connected to the material guide frame (11) through the cross bar (12). A bottom bar (18) is installed on the bottom surface of one end of the docking plate (13) close to the material guide plate (10). The bottom bar (18) is a cylindrical structure. The center position of the bottom bar (18) is fixedly connected to the docking plate (13), and two groups of telescopic rods (14) are respectively installed at both ends of the bottom bar (18). One end of the two groups of telescopic rods (14) is rotatably connected to the material guide frame (11), and the other end of the telescopic rod (14) is rotatably connected to the bottom bar (18).
7. The device for removing steel wire from silicon material according to claim 6, characterized in that: A waste barrel (15) is installed at the lower end of the guide plate (10), and a finished product barrel (16) is installed on the side of the docking plate (13) that is tilted downward.