Automatic storage box for unqualified products

By designing an automatic storage box for unqualified products and using the door-opening mechanism of electric push rods and connecting rods to automatically store unqualified parts, the time-consuming and labor-intensive problem of manual collection of unqualified parts has been solved, and the effect of reducing operational risks and cycle waste has been achieved.

CN222369709UActive Publication Date: 2025-01-21SHANGHAI JIANYI AUTOMATION CO LTD
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Patent Information

Application Number
CN202323618937.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-29
Publication Date
2025-01-21
Estimated Expiration
2033-12-29

AI Technical Summary

Technical Problem

During the mass production of parts, uncontrollable factors lead to unqualified parts, manual collection of unqualified parts is time-consuming and labor-intensive, which can easily injure the operator and cause unnecessary waste of costs.

Method used

Design an automatic storage box for defective products, including a storage box, a door opening mechanism, a counting sensor and a door lock. The electric push rod drives the mounting pin and connecting rod to automatically open the storage box door and store unqualified parts into the parts cavity. When a certain number is reached, the operator can open the second box door through the box door lock for removal.

Benefits of technology

It reduces operational risks, reduces the time to collect unqualified parts, does not produce beat waste, and achieves unified collection of parts and dedicated processing.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222369709U_ABST
    Figure CN222369709U_ABST
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Abstract

The utility model relates to an unqualified product automatic storage box which comprises a storage box body, a part cavity is formed in the storage box body, a discharging opening is formed in the center of the upper end face of the storage box body, two sets of first hinges are symmetrically arranged on one side of the discharging opening, a first box door is fixedly installed on the two sets of first hinges, and a discharging opening is formed in the front end face of the storage box body. The end face of one side of the discharge port is symmetrically provided with two sets of second hinges, the two sets of second hinges are provided with second box doors, an installation frame is arranged in front of the storage box, the end face of one side of the installation frame is symmetrically provided with two sets of installation plates, and a door opening mechanism is arranged between the two sets of installation plates. Compared with manual operation, the device has the advantages that the operation risk is reduced, the time for collecting unqualified and to-be-detected parts is shortened, beat waste is avoided, and unified collection and unified treatment by a specially-assigned person are realized.
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Description

Technical Field

[0001] The utility model relates to the technical field of temporarily storing unqualified and to-be-inspected parts collection, and more specifically, to an automatic storage box for unqualified products. Background Art

[0002] When mass-producing parts, due to uncontrollable factors, occasional parts may fail to meet production standards or require re-inspection due to uncontrollable factors.

[0003] Manual collection leads to downtime and wastes production time. The parts collection process is prone to accidental injury to operators. The collection process is time-consuming and labor-intensive, resulting in unnecessary cost waste. The utility model proposes a new solution to the above problems. Utility Model Content

[0004] In view of the problems existing in the prior art, the purpose of the utility model is to provide an automatic storage box for defective products to solve the technical problems mentioned in the background technology.

[0005] To solve the above problems, the utility model adopts the following technical solutions.

[0006] An automatic storage box for defective products comprises a storage box, wherein a parts cavity is provided in the storage box, a feeding port is provided at the center of the upper end surface of the storage box, two groups of first hinges are symmetrically arranged on one side of the feeding port, a first box door is fixedly installed on the two groups of first hinges, a discharge port is provided on the front end surface of the storage box, two groups of second hinges are symmetrically arranged on the end surface of one side of the discharge port, a second box door is arranged on the two groups of second hinges, a mounting frame is provided in front of the storage box, two groups of mounting plates are symmetrically arranged on the end surface of one side of the mounting frame, and a door opening mechanism is provided between the two groups of mounting plates.

[0007] Preferably, the door opening mechanism includes an electric push rod, a mounting pin, a connecting rod and a connecting plate, the top end of the electric push rod is rotatably installed between the two groups of the mounting plates, the mounting pin is fixedly installed at the output end of the electric push rod, a round hole is provided at the top end of the mounting pin, the connecting rod is rotatably installed in the round hole, the top end of the connecting rod extends to the upper end surface of the first box door, the connecting plate is fixedly installed on the upper end surface of the first box door, and the upper end surface of the connecting plate is fixedly connected to the end of the connecting rod.

[0008] In any of the above schemes, preferably, a counting sensor is fixedly installed on the upper end surface of the storage box corresponding to the top position of the discharge port.

[0009] In any of the above schemes, preferably, a door lock is provided on one end surface of the storage box corresponding to the position of the second door.

[0010] Preferably, in any of the above solutions, two groups of fixed mounting holes are symmetrically opened at the end of the mounting frame.

[0011] In any of the above solutions, preferably, the connecting plate and the upper end surface of the first door are detachably mounted by bolts.

[0012] Compared with the prior art, the advantages of the present invention are:

[0013] The utility model provides an automatic storage box for unqualified products. A door opening mechanism is arranged on the storage box. When in use, the storage box is installed at the discharge position of the parts detection line. The detection line detects the parts. When unqualified parts are detected, an electric push rod drives the installation pin to move upward to drive the first box door to open, and the parts are discharged into the part cavity. At the same time, a counting sensor is arranged. When the storage in the part cavity reaches a certain number, the unqualified parts can be taken out by opening the second box door. Compared with human operation, the device reduces the operation risk, reduces the time for collecting unqualified parts and parts to be detected, does not generate beat waste, and is uniformly collected and processed by a dedicated person. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall structure of an automatic storage box for defective products of the utility model;

[0015] Description of the numbers in the figure:

[0016] 1. Storage box; 2. Parts cavity; 3. Feeding port; 4. First hinge; 5. First box door; 6. Discharge port; 7. Second hinge; 8. Second box door; 9. Mounting frame; 10. Mounting plate; 11. Door opening mechanism; 1101. Electric push rod; 1102. Mounting pin; 1103. Connecting rod; 1104. Connecting plate; 12. Round hole; 13. Counting sensor; 14. Box door lock; 15. Fixed mounting hole. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model. Example

[0018] See also Figure 1, an automatic storage box for defective products, comprising: a parts cavity 2 is provided in the storage box 1, a feeding port 3 is provided at the center position of the upper end surface of the storage box 1, two groups of first hinges 4 are symmetrically arranged on one side of the feeding port 3, a first box door 5 is fixedly installed on the two groups of first hinges 4, a discharge port 6 is provided on the front end surface of the storage box 1, two groups of second hinges 7 are symmetrically arranged on the end surface of one side of the discharge port 6, a second box door 8 is arranged on the two groups of second hinges 7, a mounting frame 9 is provided in front of the storage box 1, two groups of mounting plates 10 are symmetrically arranged on the end surface of one side of the mounting frame 9, and a door opening mechanism 11 is provided between the two groups of mounting plates 10.

[0019] In this embodiment, the door opening mechanism 11 includes an electric push rod 1101, a mounting pin 1102, a connecting rod 1103 and a connecting plate 1104. The top end of the electric push rod 1101 is rotatably installed between the two groups of the mounting plates 10. The mounting pin 1102 is fixedly installed at the output end of the electric push rod 1101. A circular hole 12 is provided at the top end of the mounting pin 1102. The connecting rod 1103 is rotatably installed in the circular hole 12. The top end of the connecting rod 1103 extends to the upper end surface of the first box door 5. The connecting plate 1104 is fixedly installed on the upper end surface of the first box door 5. The upper end surface of the connecting plate 1104 is fixedly connected to the end of the connecting rod 1103.

[0020] In this embodiment, a counting sensor 13 is fixedly installed at the upper end surface of the storage box 1 corresponding to the top end of the discharge port 3 .

[0021] In this embodiment, a door lock 14 is provided at a position on one end surface of the storage box 1 corresponding to the second door 8 .

[0022] In this embodiment, two groups of fixing holes 15 are symmetrically opened at the end of the mounting frame 9 .

[0023] In this embodiment, the connecting plate 1104 and the upper end surface of the first door 5 are detachably mounted by bolts.

[0024] The working process of the utility model is as follows:

[0025] When storing unqualified parts, the utility model fixes the storage box 1 and the mounting frame 9 at the unqualified parts discharge position of the parts detection line. When the detection line screens out unqualified parts during the parts detection process, the electric push rod 1101 of the door opening mechanism 11 drives the mounting pin 1102 and the connecting rod 1103. The end of the connecting rod 1103 is fixedly connected to the connecting plate 1104 and the first box door 5, thereby driving the first box door 5 to open, and the unqualified parts are put into the part cavity 2. At the same time, the counting sensor 13 counts the parts during the putting-in process. When the number of unqualified parts in the part cavity 2 reaches a certain number, the operator can open the second box door 8 through the box door lock 14 to uniformly process all the parts. Compared with human operation, the device reduces the operation risk, reduces the time for collecting unqualified parts and parts to be detected, does not generate beat waste, and uniformly collects and processes them by designated personnel.

[0026] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0027] The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.

Claims

1. An automatic storage box for defective products, characterized in that: The invention comprises a storage box (1), wherein a parts cavity (2) is provided in the storage box (1), a material discharge port (3) is provided at the center position of the upper end surface of the storage box (1), two groups of first hinges (4) are symmetrically arranged on one side of the material discharge port (3), a first box door (5) is fixedly mounted on the two groups of first hinges (4), a discharge port (6) is provided on the front end surface of the storage box (1), two groups of second hinges (7) are symmetrically arranged on the end surface of one side of the discharge port (6), a second box door (8) is arranged on the two groups of second hinges (7), a mounting frame (9) is provided in front of the storage box (1), two groups of mounting plates (10) are symmetrically arranged on the end surface of one side of the mounting frame (9), and a door opening mechanism (11) is provided between the two groups of mounting plates (10).

2. The automatic storage box for defective products according to claim 1, characterized in that: The door opening mechanism (11) comprises an electric push rod (1101), a mounting pin (1102), a connecting rod (1103) and a connecting plate (1104); the top end of the electric push rod (1101) is rotatably mounted between two groups of the mounting plates (10); the mounting pin (1102) is fixedly mounted on the output end of the electric push rod (1101); a circular hole (12) is provided at the top end of the mounting pin (1102); the connecting rod (1103) is rotatably mounted in the circular hole (12); the top end of the connecting rod (1103) extends to the upper end surface of the first box door (5); the connecting plate (1104) is fixedly mounted on the upper end surface of the first box door (5); and the upper end surface of the connecting plate (1104) is fixedly connected to the end of the connecting rod (1103).

3. The automatic storage box for defective products according to claim 1, characterized in that: A counting sensor (13) is fixedly mounted on the upper end surface of the storage box (1) at a position corresponding to the top end of the discharge port (3).

4. The automatic storage box for defective products according to claim 1, characterized in that: A door lock (14) is provided on one end surface of the storage box (1) at a position corresponding to the second box door (8).

5. The automatic storage box for defective products according to claim 1, characterized in that: Two groups of fixing holes (15) are symmetrically provided at the end of the mounting frame (9).

6. The automatic storage box for defective products according to claim 2, characterized in that: The connecting plate (1104) and the upper end surface of the first door (5) are detachably mounted via bolts.