Railway shed car door lock transformation positioning die
By designing a three-dimensional structural positioning mold for boxcar door lock modification, the problem of the lack of professional positioning tools in the existing technology is solved, the door lock is quickly and accurately positioned, the work efficiency is improved and the labor intensity is reduced.
Patent Information
- Application Number
- CN202420871207.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-04-25
AI Technical Summary
The lack of professional positioning molds or positioning tools for box door lock renovation in the prior art, resulting in inconvenient manual positioning, low efficiency, and multiple adjustments are required, resulting in waste of human resources.
A positioning mold for railway boxcar door lock modification is designed. It adopts a welding mold with a three-dimensional space structure and includes components such as a longitudinal positioning plate for the iron stopper, a positioning reference plate, a transverse positioning plate for the iron lock seat, etc. The door is positioned through the aid of scales and magnets. One-time precise positioning of lock components.
It achieves fast and accurate positioning of door locks, reduces the number of manual adjustments, improves operating efficiency, avoids waste of human resources, and reduces labor intensity.
Smart Images

Figure CN222371406U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of technical transformation implementation of boxcar doors. Background Art
[0002] According to the existing boxcar door lock modification drawings and technical conditions, the traditional technology uses manual construction. That is, in the current boxcar door lock modification technology, there is currently no positioning mold for this project throughout the entire railway.
[0003] Manual on-site operations are very inconvenient and the operating efficiency is extremely low. When the first car was modified, an ordinary ruler was used for marking and positioning. The positioning accuracy did not meet the modification requirements, and the marking had to be completed in multiple times. Due to the high requirements for door lock locking, the position of the lock seat had to be adjusted multiple times, and the adjustment required the cooperation of multiple people, resulting in serious waste of human resources. Based on this problem, a boxcar door lock modification and positioning mold was developed. Summary of the invention
[0004] In order to solve the deficiencies of the prior art, the utility model provides a positioning mold for converting a boxcar door lock, which solves the problem that the prior art lacks a professional positioning mold or positioning tool for converting a boxcar door lock.
[0005] The technical solution adopted by the utility model to solve its technical problems is:
[0006] The railway boxcar door lock modification positioning mold is a welding mold with a three-dimensional spatial structure as a whole, and is characterized in that the stop iron seat longitudinal positioning plate in the mold is vertically arranged, and the positioning reference plate and the stop iron seat positioning plate are vertically arranged at the upper and lower ends of the stop iron seat longitudinal positioning plate, and the positioning reference plate and the stop iron seat positioning plate are respectively arranged in opposite directions, and the lock iron seat longitudinal positioning plate and the lock iron seat transverse positioning plate are arranged at the end of the stop iron seat positioning plate, wherein the lock iron seat transverse positioning plate is an L-shaped steel plate with a right-angle corner, and there is a scale on the horizontal part of the lock iron seat transverse positioning plate, and the zero point of the scale is based on the outer edge of the vertical part of the lock iron seat transverse positioning plate, and the space enclosed by the lock iron seat transverse positioning plate and the lock iron seat longitudinal positioning plate is the positioning space of the door lock assembly.
[0007] Furthermore, the scale includes three sizes: 130mm, 135mm and 140mm.
[0008] Furthermore, the positioning reference plate and the stop iron seat positioning plate are angle steels.
[0009] Furthermore, the magnet seat auxiliary positioning plate and the auxiliary positioning plate are welded and fixed on the longitudinal positioning plate of the iron stop seat.
[0010] Furthermore, the longitudinal positioning plate of the iron stop seat is a rectangular thick steel plate.
[0011] Furthermore, a reinforcing plate is arranged between the longitudinal positioning plate of the iron lock seat and the positioning plate of the iron stop seat.
[0012] The beneficial effects of the utility model are:
[0013] (1) The design uses the bottom door frame as the vertical positioning reference surface to locate the vertical position of the door lock at one time, and the mold adopts a staggered design, which can simultaneously meet the 16mm positioning reference difference between the lock seat and the door lock seat in the vertical direction.
[0014] (2) Three horizontal scales of 135mm, 140mm and 145mm are used to facilitate the positioning reference size of the door lock, avoiding the need for multiple adjustments during horizontal positioning.
[0015] (3) Design a positioning auxiliary plate and install fixed magnets to ensure that the positioning mold can be firmly positioned.
[0016] (4) The horizontal positioning plate adopts a wide plate design to facilitate the placement of the door lock, avoid the need for support and reduce labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional diagram of the utility model.
[0018] Figure 2 It is the front view of the utility model.
[0019] Figure 3 It is a side view of the utility model.
[0020] Figure 4 This is a state diagram used in the present utility model.
[0021] Figure 5 for Figure 1 A partial enlarged view.
[0022] In the figure:
[0023] 1. Positioning reference plate
[0024] 2. Longitudinal positioning plate of iron stop seat
[0025] 3. Magnet seat auxiliary positioning plate
[0026] 4. Stop iron seat positioning plate
[0027] 5. Horizontal positioning plate of the iron lock seat
[0028] 6. Lock iron seat longitudinal positioning plate
[0029] 7. Reinforcement plate
[0030] 8. Auxiliary positioning plate. DETAILED DESCRIPTION
[0031] The boxcar door lock modification positioning mold is a special mold with a specific shape and three-dimensional spatial structure formed by welding rectangular strip steel plates, angle steel plates, and square steel plates. It is used for door lock positioning during railway boxcar door lock modification construction and is a positioning auxiliary tool.
[0032] The positioning mold, reference Figures 1 to 5 , from the three-dimensional space structure, it consists of the following parts:
[0033] First, the positioning reference plate 1 is Figure 1 The number in it is 1. The positioning reference plate is an angle steel plate with the following dimensions: 100mm in length and 30*30*3mm in cross-section.
[0034] The iron stop seat longitudinal positioning plate 2 is a rectangular thick steel plate with a length of 610mm and a width of 20mm. The steel plate is made of Q235 steel plate.
[0035] The iron stop seat positioning plate 4 is an angle steel plate with dimensions of 98 mm in length and 20*20*3 mm in cross section.
[0036] The above-mentioned positioning reference plate 1 is welded and fixed to the lower end and outer side of the longitudinal positioning plate 2 of the stop iron seat, and ensures that the two are perpendicular. The triangular area of the positioning reference plate 1 faces the door frame, and the bottom plate of the door frame is used as the construction reference plane, the vertical positioning reference plane.
[0037] The above-mentioned iron stop seat positioning plate 4 is welded and fixed to the uppermost end and inner side of the iron stop seat longitudinal positioning plate 2, and ensures that the two are vertical. The iron stop seat positioning plate 4 is used to fix the iron stop seat transverse positioning plate 5.
[0038] In the middle of the longitudinal positioning plate 2 of the stop iron seat, two magnet seat auxiliary positioning plates 3 are welded at an interval of 110 mm. The magnet seat auxiliary positioning plates are in two pieces and are used to cooperate with the magnet seat. The magnet seat is selected with a specification of 110*110 mm and can be firmly attracted to the door of the boxcar through magnetic force. The height of the lower plate of the magnet seat auxiliary positioning plate from the lower reference is 230 mm.
[0039] The auxiliary positioning plate 8 is welded and fixed to one side of the auxiliary positioning plate of the upper magnet seat, and together with the magnet seat positioning plate, forms a limiting structure for adsorbing the magnet seat, thereby improving the adsorption force.
[0040] A lock iron seat transverse positioning plate 5 is welded and fixed above the stop iron seat positioning plate 4. The lock iron seat transverse positioning plate 5 is an L-shaped steel plate with a right-angle corner. There is a scale on the horizontal part of the lock iron seat transverse positioning plate 5. The zero point of the scale is based on the outer edge of the vertical part of the lock iron seat transverse positioning plate 5. The scale includes three specifications of 130, 135 and 140 mm.
[0041] The longitudinal positioning plate 6 of the iron lock seat is welded to the inner side of the iron lock seat positioning plate 4 and is located below the transverse positioning plate 5 of the iron lock seat. This part is arranged parallel to the horizontal part of the transverse positioning plate 5 of the iron lock seat, and the distance between the two is 90 mm, which is equivalent to the height of the iron lock seat, that is, they enclose a space.
[0042] On the cantilever of the lock iron seat transverse positioning plate 5, three marking scales of 135mm, 140mm and 145mm are arranged in the transverse direction to facilitate the positioning reference size of the door lock buckle lock and avoid the situation that multiple improvements are required during the transverse positioning.
[0043] A reinforcing plate is added and welded between the longitudinal positioning plate 6 of the iron lock seat and the positioning plate 4 of the iron stop seat. The reinforcing plate is a square plate to enhance the welding strength between the longitudinal positioning plate 6 of the iron lock seat and the positioning plate 4 of the iron stop seat.
[0044] refer to Figure 4 , the usage is as follows:
[0045] First, use the door frame at the bottom of the boxcar as the vertical positioning reference plane, align the positioning reference plate 1 with the positioning reference plane, ensure that the longitudinal positioning plate 2 of the stop iron seat is in a vertical state, then suck the magnet block onto the door panel of the boxcar, and preliminarily fix the mold. Then place the disposable positioning door lock in the space between the horizontal positioning plate 5 of the lock iron seat and the longitudinal positioning plate 6 of the lock iron seat to achieve one-time and accurate positioning of the door lock assembly. The so-called door lock assembly includes a buckle lock seat, a door lock seat and a door lock bolt. The mold adopts a staggered design, which can simultaneously meet the 16mm positioning reference difference between the buckle lock seat and the door lock seat in the vertical direction.
[0046] The whole mold is welded and formed by Q235 steel, and has the characteristics of simple structure and convenient use. It is temporarily fixed on the door panel with a magnet block to avoid people's support and reduce labor intensity.
[0047] The embodiments described above are merely descriptions of preferred implementations of the present invention and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements to the present invention by relevant technical personnel in the field should fall within the scope of protection determined by the claims of the present invention.
Claims
1. The railway boxcar door lock modification positioning mold is a welding mold with a three-dimensional space structure as a whole, characterized in that: The iron stop seat longitudinal positioning plate (2) in the mold is vertically arranged, and a positioning reference plate (1) and an iron stop seat positioning plate (4) are vertically arranged at the upper and lower ends of the iron stop seat longitudinal positioning plate (2), and the positioning reference plate (1) and the iron stop seat positioning plate (4) are arranged in opposite directions respectively, and a lock iron seat longitudinal positioning plate (6) and a lock iron seat transverse positioning plate (5) are arranged at the end of the iron stop seat positioning plate (4), wherein the lock iron seat transverse positioning plate (5) is an L-shaped steel plate with a right-angle corner, and there is a scale on the horizontal part of the lock iron seat transverse positioning plate (5), and the zero point of the scale is based on the outer edge of the vertical part of the lock iron seat transverse positioning plate (5), and the space enclosed by the lock iron seat transverse positioning plate (5) and the lock iron seat longitudinal positioning plate (6) is the positioning space of the door lock assembly.
2. The railway boxcar door lock modification and positioning mold according to claim 1 is characterized in that: The scale includes three sizes: 130mm, 135mm and 140mm.
3. The railway boxcar door lock modification and positioning mold according to claim 2 is characterized in that: The positioning reference plate (1) and the stop iron seat positioning plate (4) are angle steels.
4. The railway boxcar door lock modification and positioning mold according to claim 3 is characterized in that: The magnet seat auxiliary positioning plate (3) and the auxiliary positioning plate (8) are welded and fixed to the iron stop seat longitudinal positioning plate (2).
5. The railway boxcar door lock modification and positioning mold according to claim 4, characterized in that: The iron stop seat longitudinal positioning plate (2) is a rectangular thick steel plate.
6. The railway boxcar door lock modification and positioning mold according to claim 5, characterized in that: A reinforcing plate is provided between the iron locking seat longitudinal positioning plate (6) and the iron stopping seat positioning plate (4).