Double-push-rod driving device

The encoder collects the angle value of the flip array frame and uses the PLC controller to set the motion parameters, which solves the "stuck" problem in the double pushrod drive device, achieves precise control of the double pushrod, and avoids motor load deviation and mechanical wear, improving system stability.

CN222374296UActive Publication Date: 2025-01-21SHANGHAI ENSURE AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202421311397.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-01-21
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

The dual push rod drive device is prone to "stagnation" problems in the control system, resulting in motor load deviation, mechanical wear and noise whistling.

Method used

The angle value of the flipping front frame is collected through the encoder, and the flipping front frame is driven to move according to the set angular velocity, or flipped to the specified target angle position. The PLC controller is used to analyze the electric cylinder status and set the motion parameters, combined with the composite cable and electric cylinder design to achieve precise control of the double push rods.

Benefits of technology

It effectively avoids the deviation of the load of the double push rod motor, reduces mechanical wear and noise, and improves the stability and reliability of the system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a double-push-rod driving device which comprises a system frame, the system frame comprises an upper frame and a lower frame, the upper frame and the lower frame are connected through stand columns, a push rod base is arranged on one side of the lower frame, two hinges are arranged on the push rod base, the hinges are hinged to a connecting base, and an electric cylinder is installed at the upper end of the connecting base. The output end of the electric cylinder is provided with a first connecting seat, the first connecting seat is connected with a hinge, the hinge is connected with a connecting plate, the connecting plate is connected with a turnover array plane frame, one end of the turnover array plane frame is provided with two second connecting seats, the second connecting seats are connected with a supporting seat, the supporting seat is installed on an upper frame, and one second connecting seat is provided with a rotating shaft. The rotating shaft is connected with an encoder, a control cabinet is installed on the lower frame, the encoder and the electric cylinder are both connected with the control cabinet through a composite cable, the encoder is used for collecting the angle value of the overturning array plane frame, and the overturning array plane frame is driven to move according to the set angular speed or be overturned to the designated target angle position.
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Description

Technical Field

[0001] The utility model relates to a double-push rod driving device. Background Art

[0002] The "double push rod" (hereinafter referred to as double push rod) method is a very common drive scheme in the servo system design of the vertical lifting or flipping mechanism of the working platform of medium and large equipment. At present, it is mainly divided into two drive forms: hydraulic push rod and electric push rod.

[0003] At present, in most application scenarios of double-screw rods, hydraulic control is mostly adopted. They all have a common problem: difficult maintenance, large system and insufficient flexibility.

[0004] Electric servo systems have become the recognized mainstream trend in servo system design and construction in recent years due to their simple structure, compact size, clean and pollution-free, long-term service and maintenance-free.

[0005] The dual-push-rod drive solution can effectively distribute large weight and spatially distributed loads to multiple push-rod actuators, which brings better versatility and convenience to the design, layout and engineering selection of the entire servo system. However, this drive method also brings about the frequent "stuck" problem of the dual push-rods: that is, for the dual-push-rod control system, we mostly implement it in a "precise synchronization" way, using two sets of completely symmetrical push-rod mechanisms, symmetrical electrical and geometric parameter design, processing and manufacturing until installation and commissioning. However, since "there are no two completely symmetrical things in the world", there are deviations in the actual symmetrical design, manufacturing and assembly. Coupled with factors such as deformation that gradually occurs over time, such a system will eventually have serious deviations in the dual push-rod motor load, resulting in motor overload, abnormal mechanical wear, noise, and other annoying faults. Utility Model Content

[0006] The utility model discloses a double-push rod driving device, which collects the angle value of a flip array frame through an encoder and drives the flip array frame to move according to a set angular velocity or flip to a specified target angle position.

[0007] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0008] The utility model discloses a double-push rod driving device, comprising a system frame, a flip array frame, an electric cylinder, a composite cable, a push rod base, a control cabinet and an encoder. The system frame comprises an upper frame and a lower frame, the upper frame and the lower frame are connected by a column, a push rod base is arranged on one side of the lower frame, two hinges are arranged on the push rod base, the hinges are hinged to a connecting seat, the electric cylinder is installed at the upper end of the connecting seat, a connecting seat one is installed at the output end of the electric cylinder, the connecting seat one is connected to the hinge, the hinge is connected to a connecting plate, the connecting plate is connected to the flip array frame, two connecting seats two are installed at one end of the flip array frame, the connecting seat two are connected to a support seat, the support seat is installed on the upper frame, one of the connecting seats two is installed with a rotating shaft, the rotating shaft is connected to the encoder, a control cabinet is installed on the lower frame, and both the encoder and the electric cylinder are connected to the control cabinet through a composite cable.

[0009] Furthermore, the encoder is installed on an L-shaped bracket, one end of the L-shaped bracket is installed on the upper frame, and the rotating shaft is fixedly connected to the second connecting seat.

[0010] Further, the control cabinet comprises a housing, a PLC controller, a switching power supply, a brake chopper and an electrical connector, the housing is mounted on the lower frame, the PLC controller, the switching power supply and the brake chopper are arranged in the housing, and the electrical connector is mounted on the housing;

[0011] The PLC controller is used to analyze the electric cylinder status and set the electric cylinder movement speed and current;

[0012] The switching power supply is used to provide power to the electric cylinder and PLC controller;

[0013] The brake chopper is used to eliminate the energy generated by the motor during power generation;

[0014] The electrical connector is used to connect the composite cable with the external mains power supply and communication control cable.

[0015] Furthermore, the push rod base includes a push rod bottom plate, which is provided with two mounting grooves, and an adjustable orifice plate is installed at the mounting grooves. Lower pressure plates are provided on both sides of the adjustable orifice plate, and the lower pressure plates are installed on the push rod bottom plate. A pin is provided between the adjustable orifice plate and the push rod bottom plate, and a hinge is installed on the adjustable orifice plate.

[0016] Furthermore, the flip array frame includes two profiles one and two profiles two, the length of profile one is greater than the length of profile two, two connecting seats two are respectively installed at the ends of the two profiles one, slide grooves are provided at both ends of profile one, two connecting plates are provided, the connecting plates are L-shaped, the two connecting plates are located at the slide grooves at both ends of profile one, and the two connecting plates are connected by connecting pins, which pass through profile one.

[0017] Furthermore, the electric cylinder includes a cylinder body and a servo motor, the servo motor is connected to the composite cable, and a connecting seat 1 is installed at the output end of the cylinder body.

[0018] Furthermore, the connecting seat includes a connecting base plate and two fixing plates perpendicular to the connecting base plate. The two fixing plates are arranged in parallel, and mounting holes are provided on the two fixing plates.

[0019] Furthermore, the connecting seat 1 includes a bottom plate 1 and two side plates 1, the two side plates 1 are connected to the two ends of the bottom plates 1, the two side plates 1 and the two bottom plates 1 are both provided with mounting holes, and the side plate 1 is perpendicular to the bottom plate 1.

[0020] The beneficial effects of the utility model are:

[0021] The utility model collects the angle value of the flip array frame through an encoder, and drives the flip array frame to move according to a set angular velocity, or flip to a specified target angle position. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0023] Figure 1 It is a schematic diagram of an embodiment of the utility model.

[0024] Figure 2 This is a schematic diagram of another viewing angle of an embodiment of the utility model.

[0025] Figure 3 This is a schematic diagram of a push rod base according to an embodiment of the utility model.

[0026] Figure 4 This is a schematic diagram of a push rod base plate according to an embodiment of the utility model.

[0027] Figure 5 This is a schematic diagram of a connecting seat according to an embodiment of the utility model.

[0028] Figure 6 This is a schematic diagram of a connecting socket according to an embodiment of the present utility model.

[0029] Figure 7 This is a schematic diagram of a connecting plate according to an embodiment of the present utility model.

[0030] Figure 8 This is a schematic diagram of a hinge according to an embodiment of the present invention. DETAILED DESCRIPTION

[0031] The technical scheme in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is only a part of the embodiment of the utility model, rather than all the embodiments. The components of the embodiment of the utility model generally described and shown in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiment of the utility model provided in the drawings is not intended to limit the scope of the utility model claimed for protection, but merely represents the selected embodiment of the utility model. Based on the embodiment of the utility model, all other embodiments obtained by those skilled in the art without making creative work belong to the scope of protection of the utility model.

[0032] As shown in the figure, the utility model discloses a double push rod driving device, including a system frame 1, a flip array frame 7, an electric cylinder 2, a composite cable 3, a push rod base 4, a control cabinet 5 and an encoder 6. The system frame 1 includes an upper frame 101 and a lower frame 102. The upper frame 101 and the lower frame 102 are connected by a column 103. A push rod base 4 is provided on one side of the lower frame 102. Two hinges 8 are provided on the push rod base 4. The hinge 8 is hinged to a connecting seat 9. The electric cylinder 2 is installed on the upper end of the connecting seat 9. The output end of the electric cylinder 2 is installed. Install a connecting seat 10, the connecting seat 10 is connected to the hinge 8, the hinge 8 is connected to the connecting plate 11, the connecting plate 11 is connected to the flip array frame 7, two connecting seats 12 are installed at one end of the flip array frame 7, the connecting seat 12 is connected to the support seat 13, the support seat 13 is installed on the upper frame 101, one of the connecting seats 12 is installed with a rotating shaft 14, the rotating shaft 14 is connected to the encoder 6, the control cabinet 5 is installed on the lower frame 102, the encoder 6 and the electric cylinder 2 are connected to the control cabinet 5 through a composite cable. The electric cylinder 1 is selected from the SEA800 series of Shanghai Jiwang Electromechanical Technology Co., Ltd. Of course, other electric cylinders 1 with equivalent performance and size are also acceptable. The hinge, connecting seat and electric cylinder are purchased as a whole set and are not described in detail here. The double push rod mentioned in the utility model refers to the push rod of the cylinder body in the two electric cylinders.

[0033] In an embodiment of the present invention, the encoder 6 is mounted on an L-shaped bracket 15, one end of the L-shaped bracket 15 is mounted on the upper frame 101, and the rotating shaft 14 is fixedly connected to the connecting seat 2 12. The rotating shaft 14 rotates relative to the supporting seat 13, and the encoder 6 reads the angular position of the rotating shaft 14, thereby indirectly recording the angle of the flip array frame 7.

[0034] In one embodiment of the utility model, the control cabinet 5 includes a shell 51, a PLC controller 52, a switching power supply 53, a brake chopper 54 and an electrical connector 55. The shell 51 is installed on the lower frame 102, the PLC controller 52, the switching power supply 53 and the brake chopper 54 are arranged in the shell 51, and the electrical connector 55 is installed on the shell 51; the encoder 6 is directly connected to the PLC controller 52 through a cable.

[0035] The PLC controller is used to analyze the electric cylinder status and set the electric cylinder movement speed and current;

[0036] The switching power supply is used to provide power to the electric cylinder and PLC controller;

[0037] The brake chopper is used to eliminate the energy generated by the motor during power generation;

[0038] The electrical connector is used to connect the composite cable with the external mains power supply and communication control cable.

[0039] In one embodiment of the utility model, the push rod base 4 includes a push rod bottom plate 41, and two mounting grooves 411 are provided on the push rod bottom plate 41. An adjustable orifice plate 42 is installed at the mounting groove 411. Lower pressing plates 43 are provided on both sides of the adjustable orifice plate 42. The lower pressing plates 43 are installed on the push rod bottom plate 41. A latch 44 is provided between the adjustable orifice plate 42 and the push rod bottom plate 41. The hinge 8 is installed on the adjustable orifice plate 42. The adjustable orifice plate 42 is preliminarily installed using the latch 44 and then fixed using the two lower pressing plates 43. The electric cylinder 2 can adjust the fixed position of the electric cylinder 2 in the left and right directions through the adjustable orifice plate 42, so as to simulate the "asymmetric" structural state of the flip array frame 7.

[0040] In one embodiment of the utility model, the flip array frame 7 includes two profiles 1 71 and two profiles 2 72. The length of profile 1 71 is greater than the length of profile 2 72. Two connecting seats 2 12 are respectively installed at the ends of the two profiles 1 71. Both ends of profile 1 71 are provided with slide grooves 711. Two connecting plates 11 are provided. The connecting plates 11 are L-shaped. The two connecting plates 11 are located at the slide grooves 711 at both ends of profile 1. The two connecting plates 11 are connected by connecting pins 16, and the connecting pins 16 pass through profile 1 71. The design of the two connecting plates 11 can be conveniently connected to the hinge 8.

[0041] In an embodiment of the present utility model, the electric cylinder 2 includes a cylinder body 201 and a servo motor 202, the servo motor 202 is connected to the composite cable 3, and the output end of the cylinder body 201 is installed with a connecting seat 10. The cylinder body 201 pushes the connecting seat 10 to move.

[0042] In an embodiment of the utility model, the connecting seat 9 includes a connecting bottom plate 91 and two fixing plates 92 perpendicular to the connecting bottom plate, the two fixing plates 92 are arranged in parallel, and the two fixing plates 92 are provided with mounting holes. The axis of the hinge 8 is located between the two fixing plates 92, and the axis of the hinge 8 is connected to the two fixing plates 92 through a connecting pin.

[0043] In one embodiment of the utility model, the connecting seat 10 includes a bottom plate 1001 and two side plates 1002, the two side plates 1002 are connected to two ends of the bottom plates 1001, the two side plates 1 and the two bottom plates 1 are provided with mounting holes, and the side plate 1 is perpendicular to the bottom plate 1.

[0044] The upper frame is provided with a fixing pin 17 , and when the flip array frame 7 is laid flat, the fixing pin 17 connects the upper frame 101 and the second profile 72 .

[0045] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A double push rod driving device, characterized in that: It includes a system frame, a flip array frame, an electric cylinder, a composite cable, a push rod base, a control cabinet and an encoder. The system frame includes an upper frame and a lower frame. The upper frame and the lower frame are connected by a column. A push rod base is provided on one side of the lower frame. Two hinges are provided on the push rod base. The hinges are hinged to a connecting seat. The electric cylinder is installed on the upper end of the connecting seat. A connecting seat 1 is installed on the output end of the electric cylinder. The connecting seat 1 is connected to the hinge. The hinge is connected to a connecting plate. The connecting plate is connected to the flip array frame. Two connecting seats 2 are installed at one end of the flip array frame. The connecting seat 2 is connected to a support seat. The support seat is installed on the upper frame. One of the connecting seats 2 is installed with a rotating shaft. The rotating shaft is connected to the encoder. A control cabinet is installed on the lower frame. The encoder and the electric cylinder are connected to the control cabinet through a composite cable.

2. A double push rod driving device according to claim 1, characterized in that: The encoder is installed on an L-shaped bracket, one end of the L-shaped bracket is installed on the upper frame, and the rotating shaft is fixedly connected to the second connecting seat.

3. A double push rod driving device according to claim 2, characterized in that: The control cabinet comprises a housing, a PLC controller, a switching power supply, a brake chopper and an electrical connector, the housing is mounted on the lower frame, the PLC controller, the switching power supply and the brake chopper are arranged in the housing, and the electrical connector is mounted on the housing; The PLC controller is used to analyze the electric cylinder status and set the electric cylinder movement speed and current; The switching power supply is used to provide power to the electric cylinder and PLC controller; The brake chopper is used to eliminate the energy generated by the motor during power generation; The electrical connector is used to connect the composite cable with external mains power supply and communication control cable.

4. A double push rod driving device according to claim 1, characterized in that: The push rod base includes a push rod bottom plate, which is provided with two mounting grooves, and an adjustable orifice plate is installed at the mounting grooves. Lower pressure plates are provided on both sides of the adjustable orifice plate, and the lower pressure plates are installed on the push rod bottom plate. A latch is provided between the adjustable orifice plate and the push rod bottom plate, and a hinge is installed on the adjustable orifice plate.

5. A double push rod driving device according to claim 2, characterized in that: The flip array frame includes two profiles one and two profiles two, the length of profile one is greater than the length of profile two, two connecting seats two are respectively installed at the ends of the two profiles one, slide grooves are provided at both ends of profile one, two connecting plates are provided, and the connecting plates are L-shaped. The two connecting plates are located at the slide grooves at both ends of profile one, and the two connecting plates are connected by connecting pins, which pass through profile one.

6. A double push rod driving device according to claim 1, characterized in that: The electric cylinder comprises a cylinder body and a servo motor. The servo motor is connected with a composite cable, and a connecting seat 1 is installed at the output end of the cylinder body.

7. A double push rod driving device according to claim 1, characterized in that: The connecting seat comprises a connecting bottom plate and two fixing plates 1 which are perpendicular to the connecting bottom plate. The two fixing plates 1 are arranged in parallel and both of the two fixing plates 1 are provided with mounting holes.

8. A double push rod driving device according to claim 1, characterized in that: The connecting seat 1 comprises a bottom plate 1 and two side plates 1, the two side plates 1 are connected to two ends of the bottom plates 1, the two side plates 1 and the two bottom plates 1 are both provided with mounting holes, and the side plates 1 are perpendicular to the bottom plate 1.

9. A double push rod driving device according to claim 5, characterized in that: The upper frame is provided with a fixing pin, and when the flip array frame is laid flat, the fixing pin connects the upper frame and the second profile.