Weaving device for flash spinning spunlace non-woven fabric

By designing a flash-spun spunlace non-woven fabric weaving device that includes a spinneret stretching component, a reciprocating conveying mechanism and an adjustable spunlace component, the problem of insufficient durability and stability of non-woven spunlace devices in the existing technology is solved. It solves the problems of poor stability and poor use flexibility, achieves more flexible fiber accumulation and stretch control, and improves the adhesion and use effect of non-woven fabrics.

CN222374909UActive Publication Date: 2025-01-21JIANGSU QINGYUN NEW MATERIAL TECH CO LTD

Patent Information

Application Number
CN202420010977.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-02
Publication Date
2025-01-21
Estimated Expiration
2034-01-02

AI Technical Summary

Technical Problem

The existing non-woven hydrospuncture device has insufficient durability and poor stability, and it is difficult to control the accumulation thickness of microfibers as needed, and cannot be adjusted according to the stretching requirements of the non-woven thickness, so it is not very flexible to use. .

Method used

A weaving device for flash-spun spunlace non-woven fabrics is designed, which uses a spinneret stretching assembly, a reciprocating conveying mechanism and an adjustable spunlace assembly. The stacking thickness of ultrafine fibers is controlled through the reciprocating conveying mechanism and the conveying adjustment is adjusted. The distance between the roller and the compression roller controls the degree of stretching and compression, and the angle and position of the spunlace disk are adjusted according to the inclination of the non-woven fabric to ensure the best spunlace effect.

Benefits of technology

It is possible to flexibly adjust the stacking thickness and tensile compaction of ultrafine fibers according to the thickness requirements of non-woven fabrics, improve the adhesion and use flexibility of non-woven fabrics, and ensure the optimization of spunlace effects.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a weaving device for flash spinning spunlace non-woven fabric. The problems that in the prior art, the thickness of superfine fibers is difficult to control, and a spunlace device cannot be adjusted are solved. The device comprises a spinning solution dissolving tank, the spinning solution dissolving tank is connected with a solution separating mechanism, a spinning stretching assembly is arranged on the side, away from the spinning solution dissolving tank, of the solution separating mechanism, and a reciprocating conveying mechanism used for stacking and lapping superfine fibers is arranged on the lower side of the spinning stretching assembly. Sliding conveying structures are arranged at one end of the reciprocating conveying mechanism, and a spunlace assembly capable of adjusting the angle and the position according to the sliding conveying structures is arranged between the sliding conveying structures. The spunlace device has the advantages that the lapping thickness of superfine fibers can be flexibly adjusted, the angle position of the spunlace device is adjustable, and the spunlace device is flexible and convenient to use.
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Description

Technical Field

[0001] The utility model relates to the technical field of spinning equipment, in particular to a weaving device for flash-spun spunlace non-woven fabrics. Background Art

[0002] Spunlace nonwoven fabrics are made by spraying high-pressure fine water streams onto one or more layers of fiber webs, so that the fibers are entangled with each other, thereby reinforcing the fiber web and giving it a certain strength. The resulting fabric is called spunlace nonwoven fabrics. Its fiber raw materials come from a wide range of sources, and can be polyester, nylon, polypropylene, viscose, chitin, microfiber, Tencel, silk, bamboo, wood pulp, seaweed, etc. In order to industrially produce spunlace nonwoven fabrics, corresponding nonwoven spunlace devices are usually used to process them. However, existing nonwoven spunlace devices are usually directly injected with high-pressure water sources, which increases the burden on the water pump, thereby affecting the durability and stability of the entire spunlace device. In addition, it is difficult to control the stacking thickness of the microfibers as needed when processing microfibers, and the spunlace device cannot be adjusted according to the stretching requirements of the nonwoven thickness, and the flexibility of use is poor.

[0003] In order to solve the deficiencies of the existing technology, people have conducted long-term exploration and proposed various solutions. For example, a Chinese patent document discloses a non-woven fabric spunlace machine [CN201810275382.7], which includes a frame, a water inlet pipe, a filter box, a pressurizing box and a water needle plate. The filter box, the pressurizing box and the water needle plate are fixedly connected to the frame from top to bottom and the three are connected. The inner end of the water inlet pipe is connected to the filter box, and the outer end of the water inlet pipe is used to connect to a water source. The filter box has a filtering mechanism, and the pressurizing box has a pressurizing mechanism that can increase the internal pressure.

[0004] The above solution solves the problem of insufficient durability and poor stability of the hydroentanglement device in the prior art to a certain extent, but the solution still has many shortcomings, such as: it is difficult to control the stacking thickness of the ultrafine fibers as needed, and the hydroentanglement device cannot be adjusted according to the stretching requirements of the non-woven fabric thickness, and has poor flexibility in use. Summary of the invention

[0005] The utility model aims to solve the above problems and provide a weaving device for flash-spun spunlace nonwoven fabrics.

[0006] To achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a weaving device for flash-spun spunlace non-woven fabrics, comprising a spinning solution dissolving tank, the spinning solution dissolving tank is connected to a solution separation mechanism, a spinneret stretching assembly is provided on the side of the solution separation mechanism away from the spinning solution dissolving tank, and a reciprocating conveying mechanism for stacking and laying ultrafine fibers is provided on the lower side of the spinneret stretching assembly, a sliding conveying structure is provided at one end of the reciprocating conveying mechanism, and a spunlace assembly whose angle and position can be adjusted according to the sliding conveying structure is provided between the sliding conveying structures.

[0007] In the above-mentioned flash-spun spunlace non-woven fabric weaving device, the spinneret stretching assembly includes a spinneret, a wire receiving seat is provided at the end of the spinneret, and a wire dividing disk is provided in the wire receiving seat, a linkage gear shaft is provided on the circumferential outer side of the wire receiving seat, and the linkage gear shaft is meshed with a driving gear disk, and the driving gear disk is driven by a rotating drive motor.

[0008] In the above-mentioned flash-spun spunlace nonwoven weaving device, a wire receiving disc is provided at the upper end of the wire receiving seat, the rotating drive motor is positioned through the motor bracket, and a wire outlet opening is provided at the bottom of the wire dividing disc.

[0009] In the above-mentioned flash-spun spunlace nonwoven weaving device, a roller conveyor frame is provided at the bottom of the filament separation disk, and discharge side plates are provided on both sides of the roller conveyor frame. A material conveyor belt is provided between the roller conveyor frames, and a plurality of ventilation holes are provided on the material conveyor belt.

[0010] In the above-mentioned flash-spun spunlace non-woven fabric weaving device, the reciprocating conveying mechanism includes a sliding base, on which an axially movable stacking conveyor belt is slidably provided through a sliding bracket, and the stacking conveyor belt is located at the lower side of the material conveyor belt and is used to receive the fiber filaments falling from the material conveyor belt.

[0011] In the above-mentioned flash-spun spunlace non-woven fabric weaving device, the sliding conveying structure includes symmetrically arranged assembly transverse plates, and a plurality of conveying adjustment rollers are slidably arranged between the assembly transverse plates through sliding adjustment grooves, and at least one clamping roller is arranged under adjacent conveying adjustment rollers.

[0012] In the above-mentioned flash-spun spunlace non-woven fabric weaving device, the spunlace assembly includes a longitudinal mounting column arranged between two assembly transverse plates, and the longitudinal mounting column is connected to a lower high-pressure spunlace disk arranged toward the non-woven fabric through a lower rotating shaft, and a sliding connecting frame is provided at the upper end of the assembly transverse plate, and the sliding connecting frame is connected to an upper high-pressure spunlace disk through an upper rotating shaft at the lower end of a sliding hanger, and the upper high-pressure spunlace disk is arranged one-to-one with the lower high-pressure spunlace disk.

[0013] In the above-mentioned flash-spun spunlace nonwoven weaving device, both the upper and lower high-pressure spunlace discs are provided with quick-release slots, in which spunlace strips are detachably inserted, and the spunlace strips are provided with a plurality of high-pressure spunlace holes.

[0014] In the above-mentioned flash-spun spunlace non-woven fabric weaving device, a water receiving tray is arranged between the longitudinal mounting columns, and a drainage pipe joint is arranged at the bottom of the water receiving tray.

[0015] In the above-mentioned weaving device for flash-spun spunlace non-woven fabric, the solution separation mechanism includes a pressure reducing tank, which is connected to the spinning solution dissolution tank through a first guide pipe, and a guide valve is provided on the first guide pipe. The pressure reducing tank is connected to a normal pressure spinneret through a second guide pipe, and an opening and closing valve is provided on the second guide pipe, and the above-mentioned spinneret is arranged at the nozzle of the normal pressure spinneret.

[0016] Compared with the existing technology, the advantages of the utility model are: it can utilize the reciprocating motion of the reciprocating conveying mechanism according to the processing thickness requirement of the non-woven fabric, so that the fallen ultrafine fibers can be piled up and laid out from the silk to meet the thickness requirement of the non-woven fabric; secondly, the distance between the conveying adjustment roller and the pressing roller is adjusted according to the thickness of the non-woven fabric to control the stretching and pressing degree, and the angle and position of the upper high-pressure water spunlace disk and the lower high-pressure water spunlace disk can be flexibly adjusted according to the inclination of the non-woven fabric during stretching and pressing to ensure the best water spunlace effect, improve the adhesion of the non-woven fabric, and have good flexibility in use. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a top view of the local structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the positions of the wire connection seat and the reciprocating conveying mechanism in the utility model;

[0019] Figure 3 It is a schematic diagram of the arrangement position of the spunlace components in the utility model;

[0020] Figure 4 This is a schematic diagram of the installation position of the spunlace strip in the utility model;

[0021] In the figure: spinning solution dissolving tank 1, solution separation mechanism 2, pressure reducing tank 21, first guide pipe 22, guide valve 23, second guide pipe 24, normal pressure spinning tank 25, opening and closing valve 26, spinning stretching assembly 3, spinning plate 31, wire receiving seat 32, wire dividing disc 33, linkage gear shaft 34, driving gear disc 35, rotating driving motor 36, wire receiving disc 37, wire outlet opening 38, roller belt conveyor frame 39, discharge side plate 391, material conveyor belt 392, vent 393, reciprocating conveyor Mechanism 4, sliding base 41, sliding bracket 42, stacking conveyor belt 43, sliding conveying structure 5, assembly cross plate 51, sliding adjustment groove 52, conveying adjustment roller 53, pressing roller 54, spurting assembly 6, longitudinal mounting column 61, lower rotating shaft 62, lower high-pressure spurting disc 63, sliding connecting frame 64, sliding suspension rod 65, upper rotating shaft 66, upper high-pressure spurting disc 67, water receiving tray 68, drain pipe joint 69, quick-release slot 7, spurting strip 71, high-pressure spurting hole 72. DETAILED DESCRIPTION

[0022] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0023] like Figure 1-4 As shown, a weaving device for flash-spun spunlace non-woven fabrics comprises a spinning solution dissolving tank 1, the spinning solution dissolving tank 1 is connected to a solution separation mechanism 2, a spinneret stretching assembly 3 is provided on the side of the solution separation mechanism 2 away from the spinning solution dissolving tank 1, and a reciprocating conveying mechanism 4 for stacking and laying ultrafine fibers is provided on the lower side of the spinneret stretching assembly 3, a sliding conveying structure 5 is provided at one end of the reciprocating conveying mechanism 4, and a spunlace assembly 6 whose angle and position can be adjusted according to the sliding conveying structure 5 is provided between the sliding conveying structures 5.

[0024] Among them, the spinning and stretching assembly 3 includes a spinneret 31, a wire receiving seat 32 is provided at the end of the spinneret 31, and a wire dividing disk 33 is provided in the wire receiving seat 32, a linkage gear shaft 34 is provided on the circumferential outer side of the wire receiving seat 32, and the linkage gear shaft 34 is meshed with a driving gear disk 35, and the driving gear disk 35 is driven by a rotating driving motor 36.

[0025] The rotating drive motor 36 is used to drive the wire receiving seat 32 to rotate and drive the wire separation disk 33 to rotate synchronously. After the ultra-fine fibers are ejected from the wire to the wire separation disk 33, they fall onto the material conveyor belt 392.

[0026] Obviously, a wire receiving disc 37 is provided at the upper end of the wire receiving seat 32 , a rotation driving motor 36 is positioned by a motor bracket, and a wire outlet opening 38 is provided at the bottom of the wire dividing disc 33 .

[0027] A bearing is installed between the wire receiving disc 37 and the wire receiving seat 32 to ensure that the wire cutting disc 37 is in a stationary state.

[0028] It can be seen that a roller conveyor frame 39 is provided at the bottom of the wire separation disk 33, and discharge side plates 391 are provided on both sides of the roller conveyor frame 39, a material conveyor belt 392 is provided between the roller conveyor frames 39, and a plurality of ventilation holes 393 are provided on the material conveyor belt 392.

[0029] This arrangement is used to form an electric field, causing the ultrafine fibers to have the same charge and thus repel each other.

[0030] Furthermore, the reciprocating conveying mechanism 4 includes a sliding base 41, on which an axially movable stacking conveyor belt 43 is slidably provided via a sliding bracket 42, and the stacking conveyor belt 43 is located at the lower side of the material conveyor belt 392 and is used to receive the fiber filaments falling from the material conveyor belt 392.

[0031] When the ultrafine fibers fall from the yarn onto the stacking conveyor belt 43, the sliding bracket 42 is driven to move back and forth to achieve stacking, thereby achieving the purpose of controlling the thickness of the web.

[0032] In detail, the sliding conveying structure 5 includes symmetrically arranged assembly transverse plates 51 , a plurality of conveying adjustment rollers 53 are slidably arranged between the assembly transverse plates 51 through sliding adjustment grooves 52 , and at least one pressing roller 54 is arranged below adjacent conveying adjustment rollers 53 .

[0033] According to the thickness of the nonwoven fabric formed after the fiber web is laid, the position of the conveying adjustment roller 53 is slidably adjusted to adjust the stretching effect.

[0034] Preferably, the water-jet assembly 6 includes a longitudinal mounting column 61 arranged between two assembly transverse plates 51, and the longitudinal mounting column 61 is connected to a lower high-pressure water-jet disc 63 arranged toward the non-woven fabric through a lower rotating shaft 62, and a sliding connecting frame 64 is provided at the upper end of the assembly transverse plate 51, and the sliding connecting frame 64 is connected to an upper high-pressure water-jet disc 67 at the lower end through an upper rotating shaft 66 via a sliding hanger 65, and the upper high-pressure water-jet disc 67 is arranged one-to-one with the lower high-pressure water-jet disc 63.

[0035] Furthermore, both the upper high-pressure water spunlace disc 67 and the lower high-pressure water spunlace disc 63 are provided with quick-release slots 7 , in which water spunlace strips 71 are detachably inserted, and the water spunlace strips 71 are provided with a plurality of high-pressure water spunlace holes 72 .

[0036] When the position of the conveying adjustment roller 53 is changed, the inclination of the nonwoven fabric during conveyance changes, and the angles of the upper high-pressure water entanglement disc 67 and the lower high-pressure water entanglement disc 63 can be adjusted to ensure vertical water entanglement.

[0037] The upper high-pressure water entanglement disc 67 and the lower high-pressure water entanglement disc 63 are provided with high-pressure water chambers which are individually connected to each water entanglement strip 71 .

[0038] Specifically, a water receiving tray 68 is provided between the longitudinal mounting columns 61 , and a drainage pipe joint 69 is provided at the bottom of the water receiving tray 68 .

[0039] The upper end surface of the water receiving tray 68 is provided with a telescopic connecting rod connected to the longitudinal installation column 61, and the bottom of the longitudinal installation column 61 is provided with a position adjustment slide rail.

[0040] In addition, the solution separation mechanism 2 includes a pressure reducing tank 21, which is connected to the spinning solution dissolution tank 1 through a first guide pipe 22, and a guide valve 23 is provided on the first guide pipe 22. The pressure reducing tank 21 is connected to a normal pressure spinning tank 25 through a second guide pipe 24, and an opening and closing valve 26 is provided on the second guide pipe 24, and the above-mentioned spinneret 31 is arranged at the nozzle of the normal pressure spinning tank 25.

[0041] To sum up, the principle of this embodiment is: by setting a stacking conveyor belt 43 that can move back and forth on the lower side of the material conveyor belt 392, it continuously slides back and forth during the process of the ultrafine fibers falling, so as to realize the accumulation of ultrafine fibers to form a laid web, thereby achieving the purpose of controlling the thickness of the laid web. Secondly, according to the thickness of the non-woven fabric formed after the fiber web is laid, the position of the conveying adjustment roller 53 is slidably adjusted to adjust the stretching effect. When the position of the conveying adjustment roller 53 is changed, the non-woven fabric is stretched and the inclination during conveyance changes. At this time, the angle and position of the upper high-pressure water entanglement disc 67 and the lower high-pressure water entanglement disc 63 are adjusted to ensure the water entanglement angle and water entanglement spacing.

[0042] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.

[0043] Although this article uses more spinning solution dissolving tank 1, solution separation mechanism 2, pressure reducing tank 21, first guide pipe 22, guide valve 23, second guide pipe 24, normal pressure spinning tank 25, opening and closing valve 26, spinning stretching assembly 3, spinning plate 31, wire receiving seat 32, wire dividing disc 33, linkage gear shaft 34, driving gear disc 35, rotating driving motor 36, wire receiving disc 37, wire outlet opening 38, roller belt conveyor frame 39, discharge side plate 391, material conveyor belt 392, vent 393, reciprocating conveying mechanism 4, sliding The terms base 41, sliding bracket 42, stacking conveyor belt 43, sliding conveying structure 5, assembly horizontal plate 51, sliding adjustment groove 52, conveying adjustment roller 53, pressing roller 54, spunlace assembly 6, longitudinal mounting column 61, lower rotating shaft 62, lower high-pressure spunlace disc 63, sliding connecting frame 64, sliding suspension rod 65, upper rotating shaft 66, upper high-pressure spunlace disc 67, water receiving disc 68, drainage pipe joint 69, quick-release slot 7, spunlace strip 71, high-pressure spunlace hole 72, etc., but the possibility of using other terms is not excluded. The use of these terms is only for the purpose of more conveniently describing and explaining the essence of the utility model; interpreting them as any additional restrictions is contrary to the spirit of the utility model.

Claims

1. A weaving device for flash-spun spunlace nonwoven fabrics, comprising a spinning solution dissolving tank (1), wherein the spinning solution dissolving tank (1) is connected to a solution separation mechanism (2), characterized in that: A spinning and stretching assembly (3) is provided on the side of the solution separation mechanism (2) away from the spinning solution dissolution tank (1), and a reciprocating conveying mechanism (4) for stacking and laying the ultrafine fibers is provided on the lower side of the spinning and stretching assembly (3). A sliding conveying structure (5) is provided at one end of the reciprocating conveying mechanism (4), and a spunlace assembly (6) is provided between the sliding conveying structures (5) and the angle and position of which can be adjusted according to the sliding conveying structure (5).

2. A flash-spun spunlace nonwoven weaving device according to claim 1, characterized in that: The spinning and stretching assembly (3) comprises a spinning plate (31), a wire receiving seat (32) is provided at the end of the spinning plate (31), and a wire dividing disk (33) is provided inside the wire receiving seat (32), a linkage gear shaft (34) is provided on the circumferential outer side of the wire receiving seat (32), and the linkage gear shaft (34) is meshed with a driving gear disk (35), and the driving gear disk (35) is driven by a rotating driving motor (36).

3. A weaving device for flash-spun spunlace nonwoven fabric according to claim 2, characterized in that: The upper end of the wire receiving seat (32) is provided with a wire receiving disc (37), the rotating driving motor (36) is positioned by a motor bracket, and the bottom of the wire dividing disc (33) is provided with a wire outlet opening (38).

4. The weaving device for flash-spun spunlace nonwoven fabric according to claim 2, characterized in that: A roller conveyor frame (39) is provided at the bottom of the wire separation disk (33), and discharge side plates (391) are provided on both sides of the roller conveyor frame (39). A material conveyor belt (392) is provided between the roller conveyor frames (39), and a plurality of ventilation holes (393) are provided on the material conveyor belt (392).

5. A flash-spun spunlace nonwoven weaving device according to claim 4, characterized in that: The reciprocating conveying mechanism (4) includes a sliding base (41), on which an axially movable stacking conveyor belt (43) is slidably provided via a sliding bracket (42), and the stacking conveyor belt (43) is located at the lower side of the material conveyor belt (392) and is used to receive the fiber strands falling from the material conveyor belt (392).

6. The weaving device for flash-spun spunlace nonwoven fabric according to claim 1, characterized in that: The sliding conveying structure (5) comprises symmetrically arranged assembly transverse plates (51), a plurality of conveying adjustment rollers (53) are slidably arranged between the assembly transverse plates (51) via sliding adjustment grooves (52), and at least one pressing roller (54) is arranged below adjacent conveying adjustment rollers (53).

7. A flash-spun spunlace nonwoven weaving device according to claim 6, characterized in that: The water spunlace assembly (6) includes a longitudinal mounting column (61) arranged between two mounting transverse plates (51), and the longitudinal mounting column (61) is connected to a lower high-pressure water spunlace disc (63) arranged toward the non-woven fabric through a lower rotating shaft (62), and a sliding connecting frame (64) is provided at the upper end of the mounting transverse plate (51), and the sliding connecting frame (64) is connected to an upper high-pressure water spunlace disc (67) at the lower end through an upper rotating shaft (66) via a sliding suspension rod (65), and the upper high-pressure water spunlace disc (67) is arranged one-to-one with the lower high-pressure water spunlace disc (63).

8. The weaving device for flash-spun spunlace nonwoven fabric according to claim 7, characterized in that: The upper high-pressure water spurting disc (67) and the lower high-pressure water spurting disc (63) are both provided with a quick-release slot (7), a water spurting strip (71) is detachably inserted into the quick-release slot (7), and a plurality of high-pressure water spurting holes (72) are provided on the water spurting strip (71).

9. The weaving device for flash-spun spunlace nonwoven fabric according to claim 7, characterized in that: A water receiving tray (68) is provided between the longitudinal installation columns (61), and a drainage pipe joint (69) is provided at the bottom of the water receiving tray (68).

10. The weaving device for flash-spun spunlace nonwoven fabric according to claim 2, characterized in that: The solution separation mechanism (2) comprises a pressure reducing tank (21), the pressure reducing tank (21) is connected to the spinning solution dissolution tank (1) via a first flow guide pipe (22), and a flow guide valve (23) is provided on the first flow guide pipe (22), the pressure reducing tank (21) is connected to a normal pressure spinning tank (25) via a second flow guide pipe (24), and an opening and closing valve (26) is provided on the second flow guide pipe (24), and the above-mentioned spinneret (31) is arranged at the nozzle of the normal pressure spinning tank (25).

Citation Information

Patent Citations

  • Non-woven fabric spunlace machine

    CN108385284A

Cited By

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    CN120330960A