1341results about "Needling machines" patented technology

A composite filtration medium web of fibers containing a controlled dispersion of a mixture of sub-micron and greater than sub-micron diameter polymeric fibers is described. The filtration medium is made by a two dimensional array of cells, each of which produces a single high velocity two-phase solids-gas jet of discontinuous fibers entrained in air. The cells are arranged so that the individual jets are induced to collide in flight with neighboring jets in their region of fiber formation, to cause the individual nascent fibers of adjacent jets to deform and become entangled with and partially wrap around each other at high velocity and in a localized fine scale manner before they have had an opportunity to cool to a relatively rigid state. The cells are individually adjusted to control the mean diameters, lengths and trajectories of the fibers they produce. Certain cells are adjusted to generate a significant percentage of fibers having diameters less than one micron diameter, and which are relatively shorter in length and certain other cells are adjusted to generate a significant percentage of structure-forming reinforcing fibers having diameters greater than one micron diameter which are relatively longer in length. By employing appropriate close positioning and orientation of the cells in the array, the sub-micron fibers are caused to promptly entangle with and partially wrap around the larger reinforcing fibers. The larger fibers thereby trap and immobilize the sub-micron diameter fibers in the region of formation, to minimize the tendency of sub-micron diameter fibers to clump, agglomerate, or rope together in flight. Also, the larger fibers in flight are made to form a protective curtain to prevent the sub-micron fibers from being carried off by stray air currents.

This invention relates to a process of melt blowing a cellulose solution through a concentric melt blown die with multiple rows of spinning nozzles to form cellulosic microfiber webs with different web structures. The process comprises the steps of (a) extruding a cellulose solution (dope) through a melt blown spinneret with multiple rows of spinning nozzles; (b) drawing each individual extrudate filament to fine fiber diameter by its own air jet; (c) coagulating and entangling the fine fibers with a series of pressured hydro needling jets of recycling solution of the mixture of cellulose solvent and non-solvent in the spin-line; (d) collecting the stream of microfibers, air and needling jets on a moving collecting surface to form cellulosic fiber web; (e) hydro-entangling the said pre-bonded web downstream with at least one set of hydro needling jets of recycling solvent/non-solvent solution for forming well bonded nonwoven web; (f) regenerating the fine fibers in at least one bath for at least 5 seconds; (g) further regenerating and washing the fine fibers in another bath for at least 5 seconds; (h) pinching the well bonded melt blown cellulosic nonwoven with pressure rollers to remove major portions of the non-solvent; (i) drying the nonwoven web by heat, or vacuum or both, and (j) winding the nonwoven web into rolls.

A method for the production of a fabric for industrial use comprising extruding polymer material onto a carrier structure to produce a patterned design on the carrier structure, wherein a cross-sectional profile of the extruded polymer material is substantially convex. An apparatus for carrying out the method comprising a polymer extrusion apparatus structured and arranged to move in three mutually perpendicular directions. A fabric comprising a carrier structure and a patterned design comprising extruded polymer material arranged on the carrier structure, wherein the extruded polymer material is arranged to form a substantially convex cross section on the carrier structure. The instant abstract is neither intended to define the invention disclosed in this specification nor intended to limit the scope of the invention in any way.

The disclosure relates to a melt-blown non-woven fabric based on cellulose esters, with fibers of mean diameter less than about 10 microns. The fabric contains 0-10 wt. % extractable softener, has a reflection factor determined according to DIN 53 145 Part I (1992) of more than 60% and the cellulose ester has a degree of substitution DS of about 1.5-3.0. The softener is preferably water-extractable. A melt-blown non-woven fabric is produced with the cellulose ester as follows: a cellulose ester, cellulose acetate, with a DS of about 1.5-3.0, in particular 1.7-2.7, is mixed with softener in a weight ratio of about 2:1 to 1:4 and simultaneously heated and melted. The mixture of softener and cellulose ester has a melting index MFI (210/2.16) according to DIN 53 735 of about 400 to 5 g/10 min., in particular 300 to 50 g/10 min. The melt is worked in a melt-blown spinning device into a melt-blown non-woven fabric and the softener is then extracted with a softener solvent to leave a proportion of 0-10 wt. %. The melt-blown non-woven fabric is especially suitable as a filter material.

The present invention relates to an absorbent structure, preferably for use in absorbent products, such as used in the food, consumer, household, building and construction, beauty and medical industry, and as used in the personal hygiene industry. The substantially cellulose free absorbent structures continuously immobilise absorbent polymer material via initial smaller pockets and subsequently larger compartments allowing excellent fluid management of the absorbent polymer material in dry, partially and fully liquid loaded state. Preferably such absorbent structure volume increases are result of temporary secondary attachment patterns made in combination with substantially permanent primary attachment grids allowing the release of bigger volumes from the initial smaller volumes by detachment of the secondary attachments. Furthermore the absorbent structure according to an embodiment of the invention non-homogeneously swells to form a liquid-managing surface structure as a result of exposing the absorbent structure to liquid. The present invention foresees in the need for improved flexible, thin, lightweight absorbent structures which overcome the absorbency problems of the prior art during absorption, distribution and retention of liquids with optimal fit.

A hydroengorged spunmelt nonwoven formed of thermoplastic continuous fibers and a pattern of fusion bonds. The nonwoven has either a percentage bond area of less than 10 percent, or a percentage bond area of at least 10% wherein the pattern of fusion bonds is anisotropic.

A system for selecting decorative materials is based on large numbers of high-resolution, full color images of decorative materials stored in a compressed format on an inexpensive medium such as a CD-ROM. In creating the ROM, each image is coordinated with additional information such as style of pattern, type of material, and other auxiliary information. Before final compression and storage of the image data color information is added by spectrophotometrically analyzing the decorative material. Color values for a background color and up to four foreground colors are determined. Individual colors are then referenced to a comprehensive color standard system containing a large number of standardized color swatches. Spectrophotometric color referencing allows the data records to be rapidly searched on the basis of color, as well as the other information in the record. Wallpaper patterns, drapery material, floor covering, or paint can then be rapidly selected on the basis of matching color. Various patterns and paints can be compared side by side on a high-resolution computer monitor that has been calibrated to produce an accurate color image. Finally, the chosen paints and other decorating materials can be rendered onto a room image so that the consumer can view an accurate simulation of the chosen materials.

The invention relates to a nonwoven web with superior initial tensile strength. The web constructed from at least one type of fiber that has been modified to increase its specific surface area. The fiber has a specific surface area of at least 55 m²/g. The invention also relates to use of the nonwoven web with superior initial tensile strength for the making of a disposable absorbent article. These include, diapers, training pants, incontinence pants, tampons, female hygiene pads and wipes.

An industrial fabric, belt or sleeve and a method of making the fabric, belt or sleeve are disclosed. The industrial fabric, belt or sleeve is produced by spirally winding strips of polymeric material, such as an industrial strapping or ribbon material, and joining the adjoining sides of the strips of material using ultrasonic welding or laser welding techniques. The fabric, belt or sleeve may then be perforated using a suitable technique to make it permeable to air and/or water.

This invention provides a leather-like sheet excellent in hand softness and appearance durability, as a composite sheet consisting of a nonwoven fabric composed of ultrafine long fibers in which ultrafine fibers with a fiber fineness of 0.0001 to 0.5 dtex are entangled with each other, and a woven or knitted fabric, characterized in that at least some of the aforementioned ultrafine fibers pass through the woven or knitted fabric, that the appearance is grade 3 or higher while the abrasion loss is 10 mg or less in the evaluation of abrasion resistance, and that the sheet is substantially composed of only a fiber material of a non-elastic polymer.

Known methods involve applying a layer of particularly highly absorbent fibers such as woodpulp on a carrier nonwoven and then compacting the composite nonwoven with the aid of water entanglement. One disadvantage of the compacting method is the high woodpulp fiber loss and the associated purification of the circulating water for the entanglement device. According to the invention, a fine layer of microfibers is initially applied before applying the woodpulp fibers. The microfibers are evenly distributed on the carrier nonwoven using, for instance, a meltblown process and the woodpulp fibers are only then applied in the separating layer. The water during entanglement can no longer merge the woodpulp fibers into the carrier nonwoven due to the fact that the microfibers act as a barrier.

A composite fabric comprising a necked and creped spunbond nonwoven web of monocomponent fibers hydraulically entangled with a fibrous component that comprises cellulosic fibers. The nonwoven web contains thermoplastic fibers and the fibrous component comprises greater than about 50% by weight of the fabric.

The invention concerns a method for producing a complex nonwoven fabric which consists in continuously producing a complex wherein a first web of a cellulosic fibres (4) is continuously sandwiched between two webs of spunbonded filaments (2, 7), and which consists in: producing a first web of spunbonded filaments (2), the bundle of extruded and drawn filaments being received on a mobile conveyor belt (3) in the form of a non-bonded lap; depositing on said web 92) by airlaid process a second web of cellulosic fibres (4); depositing on the textile web (4) a second web (7) of non-bonded continuous filaments; transferring the resulting complex onto an installation (9) for water-jet bonding and hydro-entanglement consolidation; and in drying the nonwoven mixed product and then recuperating it, for example in the form of a cloth wind-up (18).

An entangled fabric that contains a nonwoven web hydraulically entangled with a fibrous component is provided. The nonwoven web is formed from staple fibers and is creped. For example, in one embodiment, the nonwoven web is a creped, point bonded, carded web. Excellent liquid handling properties can be achieved in accordance with the present invention without resulting in the poor liquid handling capabilities often associated with point bonded nonwoven webs. In fact, the entangled fabric of the present invention can have improved bulk, softness, and capillary tension.

The invention concerns a composite nonwoven formed from fibrous layers bonded together by entanglement of fibers of the layers, wherein the fibrous layers comprise first and second outer layers each comprising a mixture of hydrophobic and hydrophilic fibers, as well as an intermediate layer of hydrophobic fibers sandwiched between the first and the second outer layers, the weight ratio between the hydrophobic and hydrophilic fibers in the first and the second layers being 20:80 to 80:20. The invention also concerns the manufacture of the nonwoven, as well as its use, especially as a wet wipe.

The present invention is directed to a filter media comprised of an electro-conductive scrim so as to improve on the dissipation time of an electrostatic charge. Further, the present invention is directed to a method of making such a filter media, which is formed through hydroentanglement, thus avoiding the deleterious effects of mechanical needling, while providing a filter media having the requisite strength characteristics, without possessing a limiting factor in performance. The filtration media of the present invention also demonstrates a highly desirable uniformity for cost-effective use.

A method of preparing a reinforcing structure for use in manufacture a pultruded part where the reinforcing structure is pulled through a pultrusion die in a continuous longitudinal pull direction. The method includes arranging a plurality of first reinforcing fibers in a transverse direction and attaching a permeable transport web of staple fibers to the first reinforcing fibers such that the portion of the first reinforcing fibers oriented in the direction transverse comprises at least 40% of a volume of materials comprising the reinforcing structure.

The invention discloses a low-noise acupuncture machine, which includes an acupuncture machine body, an acupuncture mechanism, a noise processor, a deviation correction microphone, a reverse sound wave speaker, and a shock absorbing pad. The acupuncture mechanism is arranged in the acupuncture machine body. The noise processor is arranged outside the acupuncture machine body, the deflection correction microphone is arranged beside the acupuncture mechanism and connected to the noise processor, the reverse sound wave speaker is arranged beside the acupuncture mechanism and connected to the noise processor, the The shock absorbing pad is arranged at the bottom of the acupuncture machine body. Through the above method, the present invention provides a low-noise acupuncture machine, which uses a noise processor to obtain the working frequency of the acupuncture mechanism and generates reverse sound waves for noise reduction, greatly reducing the noise pollution of the acupuncture machine, and using cushioning and shock-absorbing pads to avoid The resonance noise of the equipment greatly reduces the overall noise of the acupuncture machine.

A leather-like sheet composed of a microfine-fiber entangled body made of bundles of microfine fibers and an elastic polymer impregnated therein. The bundles of microfine fibers are composed of microfine monofibers having an average cross-sectional area of 0.1 to 30 μm² and have an average cross-sectional area of 40 to 400 μm². The bundles of microfine fibers exist in a density of 600 to 4000/mm² on a cross section taken along the thickness direction of the microfine-fiber entangled body. The elastic polymer contains 30 to 100% by mass of a polymer of ethylenically unsaturated monomer. The polymer of ethylenically unsaturated monomer is composed of a soft component having a glass transition temperature (Tg) of less than −5° C., a crosslinkable component, and optionally a hard component having a glass transition temperature (Tg) of higher than 50° C. and another component. The polymer of ethylenically unsaturated monomer is bonded to the microfine fibers in the bundles of microfine fibers. The leather-like sheet has a flexibility and hand such as dense feeling each resembling natural leathers and a high quality appearance. The leather-like sheet is highly stable in quality such as fastness and surface abrasion resistance and excellent in practical performance.

The present invention provides a nonwoven fabric of which at least one of fiber orientation, fiber density, and basis weight is adjusted, and in which at least one of a predetermined groove portion, an opening, and a protrusion is formed, a manufacturing method for the nonwoven fabric, and a nonwoven fabric manufacturing apparatus. The nonwoven fabric manufacturing apparatus of the present invention manufactures a nonwoven fabric of which at least one of fiber orientation, fiber density, and basis weight is adjusted, or in which at least one of a predetermined groove portion, an opening, and a protrusion is formed by blowing fluid mainly containing gas onto a fiber web which is formed in a sheet shape, and which is in a state where at least a portion of the fibers constituting the fiber aggregate has a degree of freedom.

Disclosed is a fibrous nonwoven web material and a method of manufacture thereof. The fibrous nonwoven web material includes natural cellulose fibers, manmade cellulose fibers and synthetic fibers. The manmade cellulose fibers are preferably high crystallinity cellulose fibers. The fibrous nonwoven web material has appreciable wet strength yet is capable of dispersing in most aqueous environments with only mild agitation. The fibrous nonwoven web material can be wet laid from an aqueous dispersion of fibers.