Wine-making material residue dehydration and recovery system
By designing a double-layer structure of the wine residue dehydration and recovery system, the heating layer and steam inlet pipe are used to control the dehydration temperature, and the waste heat is used through the cooling bin and heat exchange cylinder to solve the problems of low recovery efficiency and high energy consumption in the existing system. , achieving efficient resource recycling and energy consumption reduction.
Patent Information
- Application Number
- CN202420944259.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-05-06
AI Technical Summary
The existing wine slag recycling system has problems such as low recycling efficiency, high energy consumption, and waste of resources. It is difficult to effectively control the temperature during the dehydration process, resulting in the volatility of alcohol and other components, reducing the recycling efficiency.
A double-layer structure dehydration recovery system including an outer drum and an inner drum is designed. The dehydration temperature is effectively controlled through the heating layer and steam inlet pipe, and the waste heat is utilized through the cooling bin and heat exchange cylinder to achieve alcohol recovery and energy consumption. of reduction.
By effectively controlling the dehydration temperature to prevent alcohol from evaporating, the recovery efficiency is improved; waste heat is used for recovery, which reduces energy consumption and maximizes the utilization of resources.
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Figure CN222378642U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wine material recovery, in particular to a wine making material residue dehydration recovery system. Background Art
[0002] In the process of wine production, a large amount of wine residue is produced. These wine residues usually contain a certain amount of alcohol and other valuable components. If they are directly discharged, it will not only cause a waste of resources, but also may pollute the environment. Traditional methods of treating wine residues are mostly natural drying or simple mechanical dehydration. These methods are inefficient and it is difficult to fully recover the useful components in the wine residues. Therefore, the development of an efficient wine residue dehydration and recovery system has become an urgent need in the industry.
[0003] Existing recycling systems usually have problems such as low recycling efficiency, high energy consumption, and waste of resources. Some systems cannot effectively control the temperature during the dehydration process, resulting in the volatilization of components such as alcohol, which reduces the recycling efficiency. In addition, some systems do not effectively utilize the waste heat after dehydration, resulting in energy waste. Therefore, a new type of wine slag dehydration and recovery system is needed to improve the recovery efficiency, reduce energy consumption, and maximize the utilization of resources. Utility Model Content
[0004] The purpose of the utility model is to provide a wine making residue dehydration and recovery system to solve the problems of low recovery efficiency, high energy consumption, and waste of resources in the existing recovery systems mentioned in the above background technology. Some systems cannot effectively control the temperature during the dehydration process, resulting in the volatilization of components such as alcohol, which reduces the recovery efficiency. In addition, some systems do not effectively utilize the residual heat after dehydration, resulting in energy waste.
[0005] To achieve the above-mentioned purpose, the utility model provides a dehydration and recovery system for wine-making residues, comprising an outer drum and an inner drum, the top of the outer drum is connected to a cooling bin via an exhaust pipe, both sides of the lower part of the outer drum are connected to steam inlet pipes, the bottom of the inner drum is driven to rotate by a motor, a heating layer is arranged inside the outer drum, a heat exchange cylinder is arranged inside the cooling bin, a cooling water outlet pipe is connected to an upper part of one side of the cooling bin, a cooling water inlet pipe is connected to a lower part of one side of the cooling bin, a wine discharge pipe is connected to the bottom of the cooling bin, and the upper end of the wine discharge pipe is connected to the bottom of the heat exchange cylinder.
[0006] Preferably, an upper portion of one side of the outer drum is connected to a water inlet pipe, and a lower portion of one side of the outer drum is connected to a water outlet pipe.
[0007] Preferably, a recovery valve is installed on the exhaust pipe, and a steam valve is installed on the steam inlet pipe.
[0008] Preferably, a roller is installed between the outer wall of the outer drum and the inner drum.
[0009] Preferably, a sewage pipe is connected to the bottom of the inner drum, and a sewage valve is installed on the sewage pipe.
[0010] Preferably, a vertical rod is provided inside the heat exchange tube, and a plurality of guide plates are installed outside the vertical rod. The guide plates are inclined and arranged at equal intervals from top to bottom.
[0011] Preferably, a bracket is installed at the bottom of the vertical rod, and the bottom of the bracket is connected to the bottom inner wall of the heat exchange cylinder.
[0012] Preferably, a fan is installed on the inner wall of the outer drum near the steam inlet of the steam inlet pipe.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] In the wine slag dehydration and recovery system, the system can effectively control the temperature during the dehydration process through the double-layer structure design of the outer drum and the inner drum, combined with the heating layer and the steam inlet pipe, to prevent the volatilization of valuable components such as alcohol, thereby ensuring the recovery efficiency. The rotating design of the inner drum also makes the wine slag more evenly heated during the dehydration process, further improving the dehydration effect. The system makes full use of the waste heat generated during the dehydration process through the design of the cooling bin and the heat exchange cylinder. The cooling water enters the cooling bin through the cooling water inlet pipe, and exchanges heat with the high-temperature wine slag in the heat exchange cylinder, realizing the recovery of waste heat and reducing energy consumption. Each part of the system is equipped with corresponding valves and control systems, such as recovery valves, steam valves and sewage valves, which makes the operation more flexible and convenient, and is also conducive to the maintenance and maintenance of the system. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 It is a schematic diagram of the internal structure of the heat exchange tube in the utility model.
[0017] The meaning of each number in the figure is:
[0018] 1. Outer drum; 11. Water inlet pipe; 12. Water outlet pipe; 13. Steam inlet pipe; 14. Exhaust pipe; 141. Recovery valve; 2. Inner drum; 21. Fan; 22. Drain pipe; 3. Heating layer; 4. Motor; 5. Roller; 6. Cooling bin; 61. Cooling outlet pipe; 62. Cooling inlet pipe; 63. Wine discharge pipe; 7. Heat exchanger; 71. Vertical rod; 72. Guide plate; 73. Bracket. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] The utility model provides a wine making residue dehydration and recovery system. Figure 1-Figure 2 As shown, it includes an outer drum 1 and an inner drum 2. The top of the outer drum 1 is connected to a cooling bin 6 through an exhaust pipe 14, which is used to cool the collected wine vapor. Both sides of the lower part of the outer drum 1 are connected to steam inlet pipes 13, which are used to pass steam into the heating layer 3 for heating, so that the wine generates steam and is collected. The bottom of the inner drum 2 is driven to rotate by a motor 4 to facilitate centrifugal dehydration of the slag. The interior of the outer drum 1 is provided with a heating layer 3 for heating the wine, so that the alcohol evaporates and is separated from other materials. The interior of the cooling bin 6 is provided with a heat exchanger 7 for cooling the alcohol. The upper part of one side of the cooling bin 6 is connected to a cooling water outlet pipe 61, the lower part of one side of the cooling bin 6 is connected to a cooling water inlet pipe 62, and the bottom of the cooling bin 6 is connected to a wine discharge pipe 63 for discharging the wine material. The upper end of the wine discharge pipe 63 is connected to the bottom of the heat exchanger 7.
[0021] In this embodiment, an upper portion of one side of the outer drum 1 is connected to a water inlet pipe 11, and a lower portion of one side of the outer drum 1 is connected to a water outlet pipe 12, so as to facilitate the introduction and discharge of heated water.
[0022] Specifically, a recovery valve 141 is installed on the exhaust pipe 14, and a steam valve is installed on the steam inlet pipe 13, so as to conveniently control the introduction of steam.
[0023] Furthermore, a roller 5 is installed between the outer wall of the outer drum 1 and the inner drum 2 to facilitate the stable rotation of the inner drum 2.
[0024] Furthermore, a sewage pipe 22 is connected to the bottom of the inner drum 2, and a sewage valve is installed on the sewage pipe 22 to facilitate the sewage discharge of the wine residue.
[0025] Furthermore, a vertical rod 71 is provided inside the heat exchange tube 7, and a plurality of guide plates 72 are installed outside the vertical rod 71. The guide plates 72 are inclined and arranged at equal intervals from top to bottom, so as to guide the incoming wine vapor to the inner wall of the heat exchange tube 7, thereby exchanging heat with the cooling water on the outer wall of the heat exchange tube 7 and cooling the vapor into liquid.
[0026] Furthermore, a bracket 73 is installed at the bottom of the vertical rod 71 , and the bottom of the bracket 73 is connected to the bottom inner wall of the heat exchange tube 7 to facilitate the support of the vertical rod 71 .
[0027] Furthermore, a fan 21 is installed on the inner wall of the outer drum 1 near the steam port of the steam inlet pipe 13 to evenly distribute the internal steam pressure.
[0028] When the wine making material residue dehydration and recovery system of the utility model is used, first, the wine material to be processed is placed in the inner drum 2. Then, steam is introduced into the heating layer 3 through the steam inlet pipe 13, and the steam valve is operated to control the flow rate of the steam. Under the action of the heating layer 3, the wine material in the inner drum 2 is evenly heated, so that the alcohol evaporates.
[0029] During the heating process, the motor 4 is started to drive the inner drum 2 to rotate, so as to facilitate the centrifugal dehydration of the slag. The dehydrated water and alcohol vapor are guided to the cooling bin 6 through the exhaust pipe 14. In this process, the discharge amount of steam can be controlled by the recovery valve 141.
[0030] The heat exchange cylinder 7 disposed inside the cooling bin 6 plays a key role. When the vapor containing alcohol enters the heat exchange cylinder 7, it encounters the vertical rod 71 and the guide plate 72. The design of the guide plate 72 enables the vapor to evenly contact the inner wall of the heat exchange cylinder 7, thereby achieving efficient heat exchange. At the same time, cooling water is introduced into the cooling bin 6 through the cooling water inlet pipe 62, and the cooling water outside the heat exchange cylinder 7 cools the vapor through heat exchange, and finally condenses it into liquid alcohol.
[0031] Liquid alcohol and condensed water are then discharged through the wine material discharge pipe 63 at the bottom of the cooling bin 6 to achieve alcohol recovery. At the same time, the sewage pipe 22 provided at the bottom of the inner drum 2 can be used to regularly discharge the dehydrated wine material residue, and the sewage discharge process can be completed by operating the sewage valve.
[0032] In addition, during the heating process of the entire system, the fan 21 in the outer drum 1 works to ensure that the steam is evenly distributed in the heating layer 3, thereby improving the heating efficiency and the uniformity of steam generation.
[0033] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A wine making residue dehydration and recovery system, comprising an outer drum (1) and an inner drum (2), characterized in that: The top of the outer drum (1) is connected to a cooling bin (6) via an exhaust pipe (14); both sides of the lower part of the outer drum (1) are connected to steam inlet pipes (13); the bottom of the inner drum (2) is driven to rotate by a motor (4); a heating layer (3) is arranged inside the outer drum (1); a heat exchanger (7) is arranged inside the cooling bin (6); an upper part of one side of the cooling bin (6) is connected to a cooling water outlet pipe (61); a lower part of one side of the cooling bin (6) is connected to a cooling water inlet pipe (62); a bottom of the cooling bin (6) is connected to a liquor discharge pipe (63); and an upper end of the liquor discharge pipe (63) is connected to the bottom of the heat exchanger (7).
2. The wine making residue dehydration and recovery system according to claim 1, characterized in that: An upper portion of one side of the outer drum (1) is connected to a water inlet pipe (11), and a lower portion of one side of the outer drum (1) is connected to a water outlet pipe (12).
3. The wine making residue dehydration and recovery system according to claim 1, characterized in that: The exhaust pipe (14) is provided with a recovery valve (141), and the steam inlet pipe (13) is provided with a steam valve.
4. The wine making residue dehydration and recovery system according to claim 1, characterized in that: A roller (5) is installed between the outer wall of the outer drum (1) and the inner drum (2).
5. The wine making residue dehydration and recovery system according to claim 1, characterized in that: The bottom of the inner drum (2) is connected to a sewage discharge pipe (22), and a sewage discharge valve is installed on the sewage discharge pipe (22).
6. The wine making residue dehydration and recovery system according to claim 1, characterized in that: A vertical rod (71) is arranged inside the heat exchange cylinder (7), and a plurality of guide plates (72) are installed outside the vertical rod (71). The guide plates (72) are arranged at an angle and are arranged at equal intervals from top to bottom.
7. The wine making residue dehydration and recovery system according to claim 6, characterized in that: A bracket (73) is installed at the bottom of the vertical rod (71), and the bottom of the bracket (73) is connected to the bottom inner wall of the heat exchange cylinder (7).
8. The wine making residue dehydration and recovery system according to claim 1, characterized in that: A fan (21) is installed on the inner wall of the outer drum (1) near the steam outlet of the steam inlet pipe (13).