Sheet leakage-proof detection device
By designing a thin plate leak-proof detection device, using the cooperation of the pressing head, ejector rod and sensor, the problem of traditional sensors being difficult to detect the correct installation of the car's front suspension reinforcement sheet has been solved, and the effective detection and leakage prevention of the reinforcement sheet have been achieved. Function.
Patent Information
- Application Number
- CN202421321557.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-06-12
AI Technical Summary
During the processing of the front suspension of the car, due to the induction accuracy and appearance limitations of the traditional sensor, it is difficult to effectively detect the correct installation of the reinforcement piece on the sheet metal parts, which cannot be discovered in time if the installation is missed, causing the defective products to flow into the client.
Design a thin plate leak-proof detection device, including a reinforcing piece, side plate, compression head, ejector rod, pointer, sensor and other components. Through the cooperation of the compression head and ejector rod, the displacement of the pointer matches the position of the sensor. Realize the detection of correct installation of reinforcement sheets.
The device detects the position of the pointer through a sensor to ensure the correct installation of the reinforcement sheet, avoids equipment operation in the case of missing installation, realizes the leakage prevention function, and improves product quality and production efficiency.
Smart Images

Figure CN222379903U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile processing, in particular to a thin plate anti-leakage detection device. Background Art
[0002] The front suspension of a car is a general term for the force-transmitting connection device between the car frame and the axle or wheel. A typical front suspension system is composed of elastic elements, guide mechanisms, shock absorbers, etc. The parts that make up the front suspension are not only diverse but also have their own uses and are indispensable.
[0003] According to the comparison of existing technologies, in order to enhance the mechanical strength of local areas on some sheet metal parts, it is often necessary to weld a reinforcing plate in the area to enhance the mechanical strength of the area. Regardless of whether spot welding, arc welding or laser welding is used, parts are often missed during the processing due to manual operation. Traditional sensors cannot detect whether there is a missing part due to their sensing accuracy or their shape cannot be leak-proof, resulting in defective products flowing to the client and causing huge losses. Utility Model Content
[0004] The utility model aims to provide a thin plate anti-leakage detection device which can play the role of anti-leakage function.
[0005] In order to achieve the above-mentioned purpose, a thin plate anti-leakage detection device is provided, including a reinforcing plate, a side plate is arranged at the lower end of the reinforcing plate, a clamping head is arranged at the side of the side plate, a push rod is arranged at the side of the clamping head, a pointer is arranged at the lower end of the push rod, a mounting seat is arranged at the side of the pointer, a sensor is arranged inside the mounting seat, a fulcrum is arranged on the side of the mounting seat, a return spring is arranged inside the pointer, an annular groove is opened inside the mounting seat, a fixed base is arranged at the lower end of the side plate, a floating spring is fixedly connected to the upper end of the fixed base, a linear bearing is arranged at the upper end of the floating spring, and a cylindrical A guide column, wherein a transition electrode seat is arranged at the upper end of the cylindrical guide column, a transition electrode is fixedly connected to the upper end of the transition electrode seat, a welding clamp lower electrode is arranged at the lower end of the transition electrode seat, a welding clamp lower bent nozzle is arranged at the lower end of the welding clamp lower electrode, a part b is arranged at the upper end of the part b, a welding clamp upper electrode is arranged at the upper end of the part b, a welding clamp upper electrode is arranged at the upper end of the welding clamp upper electrode rod, a part a is arranged at the lower end of the welding clamp upper electrode rod, a part c is arranged at the lower end of the part a, a bakelite bottom plate is arranged at the upper end of the floating spring, an electrode fixing seat is arranged on the side of the linear bearing, and a contoured transition electrode is arranged at the upper end of the electrode fixing seat.
[0006] According to the thin plate anti-leakage detection device, the reinforcing sheet is clamped by a clamping head and a push rod fixed on the clamping head. Under the action of the push rod, the downward pressure pointer rotates along the fulcrum. When the clamping head is clamped in place, the push rod presses the pointer down and rotates to a specified position along the fulcrum. The other end of the pointer will rotate to the position of the sensor, which is just sensed by the sensor and sends out a sensing signal to perform normal welding work.
[0007] According to the thin plate leakage prevention detection device, the parts a and c can be spot welded directly with welding tongs. When welding parts a and b, the welding tongs act on the transition electrode. During welding, the upper electrode of the welding tongs is pressed down to press parts a, part b and the transition electrode. The welding current passes through the upper electrode of the welding tongs, part a, part b, the transition electrode, and finally returns to the lower electrode of the welding tongs to form a welding circuit, forming a molten core between parts a and b to achieve the purpose of welding.
[0008] According to the thin plate leak detection device, the contoured transition electrode, that is, the upper end face of the transition electrode conforms to the part and the lower end face is parallel to the part a, which solves the welding problem of non-parallel upper and lower planes of spot welding.
[0009] The utility model has the following beneficial effects:
[0010] 1. Compared with the prior art, this thin plate leak detection device loosens the pressing head and drives the push rod to loosen. Under the action of the reset spring, the pointer returns to the original position. When the reinforcing sheet and the side plate are installed in place, the pressing head drives the push rod to press the pointer down. The distance between the fulcrum on the pointer and the push rod is 15mm, and the distance between the sensor and the fulcrum is 150mm. The ratio of the distance between the left and right ends is exactly 1:10, that is, the left push rod presses down the pointer and displaces 1mm, and the left side of the pointer moves upward by nearly 10mm. When the reinforcing sheet is correctly installed in place, The left end of the pointer just points to the position of the sensor, and the annular groove can freely adjust the position of the sensor. When the reinforcement sheet is not installed, the clamping head will drive the push rod to excessively press down the pointer, and the pointer will rotate along the fulcrum. The left end of the pointer will exceed the position of the sensor. Because the thickness of the reinforcement sheet is 1.5mm, the push rod will excessively press down the pointer and move down 1.5mm. The left end of the pointer will move up about 15mm, which plays a role in gap amplification. In this way, the sensor cannot detect the pointer, and there is no signal output, and the equipment will not run, which plays a role in leak prevention.
[0011] 2. Compared with the prior art, this thin plate leak detection device realizes the welding process due to the non-parallel upper and lower welding surfaces by having the robot welding clamp directly act on the lower end face of the contoured transition electrode during the welding process and the upper electrode of the welding clamp presses the part a for welding.
[0012] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The utility model is further described below in conjunction with the accompanying drawings and embodiments;
[0014] Figure 1 It is a three-dimensional overall structural schematic diagram of a thin plate anti-leakage detection device of the utility model;
[0015] Figure 2 The utility model is a thin plate leakage detection device Figure 1 A schematic diagram of the structure enlargement in the middle;
[0016] Figure 3 A schematic diagram of a sensor and a structure of a thin plate leakage detection device of the utility model;
[0017] Figure 4 This is a schematic diagram of a contoured transition electrode and its structure of a thin plate leak detection device of the utility model;
[0018] Figure 5 This is a schematic diagram of a transition electrode and its structure of a thin plate leakage detection device of the utility model;
[0019] Figure 6 This is a schematic diagram of part a and its structure of a thin plate leakage prevention detection device of the utility model.
[0020] Legend:
[0021] 1. Reinforcement sheet; 2. Side plate; 3. Clamping head; 4. Push rod; 5. Pointer; 6. Mounting seat; 7. Sensor; 8. Fulcrum; 9. Reset spring; 10. Annular groove; 11. Fixed base; 12. Floating spring; 13. Linear bearing; 14. Cylindrical guide column; 15. Transition electrode seat; 16. Transition electrode; 17. Lower bending nozzle of welding clamp; 18. Lower electrode of welding clamp; 19. Part b; 20. Upper electrode of welding clamp; 21. Upper electrode rod of welding clamp; 22. Part c; 23. Part a; 24. Bakelite bottom plate; 25. Electrode fixing seat; 26. Contour transition electrode. DETAILED DESCRIPTION
[0022] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.
[0023] Reference Figure 1-6The utility model embodiment is a thin plate leakage detection device, which includes a reinforcing sheet 1, a side plate 2 is arranged at the lower end of the reinforcing sheet 1, a pressing head 3 is arranged on the side of the side plate 2, a push rod 4 is arranged on the side of the pressing head 3, a pointer 5 is arranged at the lower end of the push rod 4, a mounting seat 6 is arranged on the side of the pointer 5, and a sensor 7 is arranged inside the mounting seat 6. The reinforcing sheet 1 is pressed by the pressing head 1 and the push rod 4 fixed on the pressing head. Under the action of the push rod 4, the pointer 5 is pressed down and rotated along the fulcrum. When the pressing head 3 is pressed in place, the push rod 4 presses the pointer 5 down and rotates to a specified position along the fulcrum, and the other end of the pointer 5 rotates to the sensor 7. The position is just sensed by the sensor 7, and an induction signal is sent out to perform normal welding work. A fulcrum 8 is arranged on the side of the mounting seat 6, a reset spring 9 is arranged inside the pointer 5, an annular groove 10 is opened inside the mounting seat 6, a fixed base 11 is arranged at the lower end of the side plate 2, a floating spring 12 is fixedly connected to the upper end of the fixed base 11, a linear bearing 13 is arranged at the upper end of the floating spring 12, a cylindrical guide column 14 is arranged at the upper end of the linear bearing 13, a transition electrode seat 15 is arranged at the upper end of the cylindrical guide column 14, a transition electrode 16 is fixedly connected to the upper end of the transition electrode seat 15, and a transition electrode 16 is arranged at the lower end of the transition electrode seat 15. The lower electrode 18 of the welding clamp is provided with a lower bent nozzle 17 of the welding clamp at the lower end, the upper end of the transition electrode 16 is provided with a part b19, the upper end of the part b19 is provided with an upper electrode 20 of the welding clamp, the upper end of the upper electrode 20 of the welding clamp is provided with an upper electrode rod 21 of the welding clamp, and the lower end of the upper electrode rod 21 of the welding clamp is provided with a part a23. Part a23 and part c22 can be spot welded directly with the welding clamp. When welding parts a23 and part b19, the welding clamp acts on the transition electrode 16. When welding, the upper electrode 20 of the welding clamp is pressed down to press parts a23, part b19 and transition electrode 16, and the welding current passes through the welding clamp. The upper electrode 20, part a23, part b19, transition electrode 16, and finally return to the lower electrode 18 of the welding clamp to form a welding circuit, forming a molten core between part a23 and part b19 to achieve the purpose of welding. Part c22 is arranged at the lower end of part a23, a bakelite bottom plate 24 is arranged at the upper end of the floating spring 12, an electrode fixing seat 25 is arranged on the side of the linear bearing 13, and a contoured transition electrode 26 is arranged on the upper end of the electrode fixing seat 25. The contoured transition electrode 26, that is, the upper end face of the transition electrode 16 is contoured to the part, and the lower end face is parallel to part a23, which solves the welding problem of non-parallel upper and lower planes of spot welding.
[0024] Working principle: When the clamping head 3 is loosened, the push rod 4 is loosened, and the pointer 5 is driven back to the original position by the reset spring 9. When the reinforcing sheet 1 and the side plate 2 are installed in place, the clamping head 3 drives the push rod 4 to press down the pointer 5. The distance between the fulcrum 8 on the pointer 5 and the push rod 4 is 15mm, and the distance between the sensor 7 and the fulcrum 8 is 150mm. The ratio of the distance between the left and right ends is 1:10, that is, the left push rod 4 presses down the pointer 5 and moves 1mm, and the left side of the pointer 5 moves upward by nearly 10mm. When the reinforcing sheet 1 is correctly installed in place, the left end of the pointer 5 is just The position of the sensor 7 is pointed, and the annular groove 10 can freely adjust the position of the sensor. When the reinforcing sheet 1 is missing, the clamping head 3 drives the push rod 4 to press down the pointer 5, and the pointer 5 will rotate along the fulcrum 8. The left end of the pointer 5 will exceed the position of the sensor 7. Because the thickness of the reinforcing sheet 1 is 1.5mm, the push rod 4 will over-press the pointer 5 and move it down by 1.5mm. The left end of the pointer 5 will move up by about 15mm, which plays a role in gap amplification. In this way, the sensor 7 cannot detect the pointer 5, so there is no signal output, and the equipment will not run, which plays a role in leak prevention. During the welding process, the robot welding clamp directly acts on the lower end face of the contoured transition electrode 26, and the upper electrode 20 of the welding clamp presses the part a23 for welding, realizing the welding process due to the non-parallel upper and lower welding surfaces.
[0025] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. A thin plate leakage detection device, characterized in that: The invention comprises a reinforcing plate (1), wherein a side plate (2) is arranged at the lower end of the reinforcing plate (1), a clamping head (3) is arranged on the side of the side plate (2), a push rod (4) is arranged on the side of the clamping head (3), a pointer (5) is arranged at the lower end of the push rod (4), a mounting seat (6) is arranged on the side of the pointer (5), a sensor (7) is arranged inside the mounting seat (6), a fulcrum (8) is arranged on the side of the mounting seat (6), a return spring (9) is arranged inside the pointer (5), an annular groove (10) is provided inside the mounting seat (6), a fixed base (11) is arranged at the lower end of the side plate (2), a floating spring (12) is fixedly connected to the upper end of the fixed base (11), a linear bearing (13) is arranged at the upper end of the floating spring (12), a cylindrical guide column (14) is arranged at the upper end of the linear bearing (13), and the cylindrical guide column (14) is arranged at the upper end of the linear bearing (13). A transition electrode holder (15) is arranged at the upper end, a transition electrode (16) is fixedly connected to the upper end of the transition electrode holder (15), a welding clamp lower electrode (18) is arranged at the lower end of the transition electrode holder (15), a welding clamp lower bent nozzle (17) is arranged at the lower end of the welding clamp lower electrode (18), a part b (19) is arranged at the upper end of the transition electrode (16), an upper electrode (20) of the welding clamp is arranged at the upper end of the part b (19), and the upper electrode (20) of the welding clamp is arranged at the upper end of the part b (19). The upper end of the electrode (20) is provided with an electrode rod (21) on the welding clamp, the lower end of the electrode rod (21) on the welding clamp is provided with a part a (23), the lower end of the part a (23) is provided with a part c (22), the upper end of the floating spring (12) is provided with a bakelite bottom plate (24), the side of the linear bearing (13) is provided with an electrode fixing seat (25), and the upper end of the electrode fixing seat (25) is provided with a contoured transition electrode (26).
2. A thin plate anti-leakage detection device according to claim 1, characterized in that: The reinforcing sheet (1) is compressed by a compression head (3) and a push rod (4) fixed on the compression head.
3. A thin plate anti-leakage detection device according to claim 1, characterized in that: The part a (23) and the part c (22) can be spot welded directly using welding tongs.
4. A thin plate anti-leakage detection device according to claim 1, characterized in that: The contoured transition electrode (26), i.e. the upper end surface of the transition electrode (16), conforms to the part.