Type-C connector with plastic shell encapsulation structure

By adopting plastic shell encapsulation structure and glue filling structure in Type-C connector, combined with elastic buckle mechanism and CPA structure, the problem of functional failure caused by connector tripping is solved, and higher mechanical strength and reliability are achieved. .

CN222380990UActive Publication Date: 2025-01-21SHANGHAI AMPHENOL AIRWAVE COMM ELECTRONICS CO LTD
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Patent Information

Application Number
CN202421164785.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-01-21
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

Existing Type-C connectors are prone to failure of connection due to tripping during vehicle use, causing functional problems.

Method used

The Type-C connector is a type-C connector with a plastic shell and rubber structure. The overall mechanical strength is improved through the glue-filled structure between the connector plastic shell and the Type-C connector assembly, and the elastic buckle mechanism and CPA structure are used to achieve complete locking.

Benefits of technology

It effectively avoids functional failure caused by the connector tripping during vehicle operation, improves the mechanical strength and reliability of the connector, while maintaining the high transmission rate, small size, compactness, strong compatibility, and good durability of the Type-C connector. characteristics.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a Type-C connector with a plastic shell encapsulation structure, comprising a connector plastic shell and a Type-C connector assembly, the Type-C connector assembly is installed in the connector plastic shell, the Type-C connector assembly comprises a Type-C plug assembly and a secondary injection molding inner mold, and the secondary injection molding inner mold is sleeved on the Type-C plug assembly; a glue pouring structure is further arranged between the connector plastic shell and the Type-C connector assembly, and the Type-C connector assembly, the glue pouring structure and the connector plastic shell are sequentially combined from inside to outside; an elastic buckle mechanism and a CPA structure are arranged on the outer surface of the connector plastic shell, the elastic buckle mechanism is connected with one side edge of the connector plastic shell to form a pressing space, and the CPA structure moves to the pressing space in the length direction of the connector plastic shell so that the connector can be locked with the female seat through the elastic buckle mechanism. And the function failure caused by the accidental tripping of the connector in the vehicle running process is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of automotive electronic connectors, and in particular to a Type-C connector with a plastic shell and rubber coating structure. Background Art

[0002] According to official statistics, the market share of new energy vehicles in my country has exceeded 30%. With the rapid rise of this industry, the market share has continued to rise, and new energy vehicles are developing in a more intelligent direction. Compared with ordinary consumer electronic products, automotive-grade electrical connection harnesses have higher requirements for functionality and reliability. In recent years, Type-C connectors have been widely used in vehicles due to their high transmission rate, compact size, strong compatibility, and good durability. Conventional Type-C connectors are often locked by snapping the male and female end shells. When the vehicle is working, the connector may be disengaged, resulting in connection failure and functional problems. The connector is easily disconnected during use, resulting in functional failure. Utility Model Content

[0003] The purpose of the utility model is to provide a Type-C connector with a plastic shell and rubber-coated structure, which can improve the overall mechanical strength of the connector through the connector plastic shell and rubber-coated structure, and avoid functional failure caused by connector disconnection during use.

[0004] The utility model provides a Type-C connector with a plastic shell and a rubber-coated structure, comprising a connector plastic shell and a Type-C connector component, wherein the Type-C connector component is installed in the connector plastic shell.

[0005] The Type-C connector assembly includes a Type-C plug assembly and a secondary injection molding inner mold, and the secondary injection molding inner mold is sleeved on the Type-C plug assembly;

[0006] The Type-C plug assembly includes a Type-C plug, a PCB board, a primary injection inner mold and a shielding cover, the primary injection inner mold is wrapped on the PCB board, and the primary injection inner mold is fixedly connected to the Type-C plug to form a Type-C module, and the shielding cover is sleeved on the Type-C module;

[0007] A glue potting structure is further provided between the connector plastic shell and the Type-C connector assembly, and the Type-C connector assembly, the glue potting structure and the connector plastic shell are sequentially combined from the inside to the outside;

[0008] An elastic snap mechanism and a CPA structure are provided on the outer surface of the connector plastic shell, and the elastic snap mechanism is connected to one side edge of the connector plastic shell to form a pressing space. The CPA structure moves along the length direction of the connector plastic shell to the pressing space so that the connector is locked with the female socket through the elastic snap mechanism.

[0009] Preferably, the glue-filling structure is an integrated structure formed by filling glue into the connector plastic shell after the Type-C connector assembly is installed inside the connector plastic shell.

[0010] Preferably, a through hole is provided on one side surface of the connector plastic shell for filling glue into the interior of the connector plastic shell.

[0011] Preferably, a protruding connection portion is provided on the upper surface of the glue potting structure, and the protruding connection portion is arranged at the through hole, so that the connector plastic shell is tightly connected to the Type-C connector assembly through the glue potting structure.

[0012] Preferably, a plurality of installation limit ribs with guide angles are provided on the inner wall of the connector plastic shell, which are used to pre-fix the Type-C connector assembly, so that the outward extension length of the Type-C plug meets the preset plug-in use standard and ensures that the Type-C connector assembly will not shake due to the pressure of the injection glue during glue pouring.

[0013] Preferably, the connector plastic shell is an integrally formed injection-molded structural component, which includes a first shell part and a second shell part with a snap-on portion. The first shell part is a shell structure with openings at both ends, and the snap-on portion is provided at the upper end of the second shell part. The lower end of the second shell part is adapted to the snap-on portion to form a groove structure extending out of the Type-C plug end.

[0014] Preferably, the elastic snap mechanism includes a first connecting part, a first elastic arm, a second elastic arm, and a second connecting part which are arranged in sequence and at intervals to form a snap-on groove connected to the female socket, the first elastic arm and the second elastic arm are fixedly connected to form an elastic pressing part, the elastic pressing part is arranged between the first elastic arm and the second elastic arm, the first connecting part and the second connecting part are both L-shaped structures, and the L-shaped structures are both provided with a limiting part extending along the width direction of the connector plastic shell, which is used to limit the CPA structure; the elastic pressing part is provided with an extension part adapted to the CPA structure along the width direction of the connector plastic shell, which is used to move the CPA structure under the elastic pressing part, so that the elastic pressing part locks the connector and the female socket through the CPA structure.

[0015] Preferably, one or more guide blocks are provided on the inner wall or outer surface of the connector plastic shell.

[0016] Compared with the existing technology, the technical effects produced are:

[0017] The Type-C connector provided by the utility model has a plastic hard shell, and the interior is filled with glue to form an integrated connector structure to ensure the overall strength of the connector. The connector and the socket are snap-fitted and supported by CPA to ensure complete locking, avoiding accidental connector disengagement during vehicle operation and causing functional failure. This solution not only retains the characteristics of the Type-C connector such as high transmission rate, compactness, strong compatibility, and good durability, but also meets the requirements of higher mechanical strength. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 An example of a Type-C connector with a plastic shell and rubber coating provided in an embodiment of the utility model Figure 1 ;

[0019] Figure 2 An example of a Type-C connector with a plastic shell and rubber coating provided in an embodiment of the utility model Figure 2 ;

[0020] Figure 3 This is a cross-sectional view of a Type-C connector with a plastic-shell-encapsulated structure in an embodiment of the utility model;

[0021] Figure 4 This is a schematic diagram of glue filling and pre-fixing in an embodiment of the utility model;

[0022] Figure 5 This is a schematic diagram of the combination of glue filling and connector in the embodiment of the utility model;

[0023] Figure 6 This is a schematic diagram of the rear locking of the connector according to an embodiment of the utility model. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Embodiment 1

[0026] like Figure 1-6As shown, the utility model provides a Type-C connector with a plastic shell and a rubber-coated structure, comprising a connector plastic shell 1 and a Type-C connector component 2, wherein the Type-C connector component 2 is installed in the connector plastic shell 1 of the connector component; the Type-C connector component 2 comprises a Type-C plug component 4, a shielding cover 5 and a secondary injection inner mold 6, and the secondary injection inner mold 6 is sleeved on the Type-C plug component 4; the Type-C plug component 4 comprises a Type-C plug 41, a PCB board, a primary injection inner mold 42 and a shielding cover 5, the primary injection inner mold is wrapped on the PCB board, and the primary injection inner mold 42 is fixedly connected to the Type-C plug 41 to form a Type-C C module, the shielding cover 5 is sleeved on the Type-C module, and the Type-C plug assembly 4 is assembled in the shielding cover 5 from the rear end of the secondary injection inner mold 6; a glue injection structure 3 is also provided between the connector plastic shell 1 and the Type-C connector assembly 2, and the Type-C connector assembly 2, the glue injection structure 3 and the connector plastic shell 1 are sequentially combined from the inside to the outside; the outer surface of the connector plastic shell 1 is provided with an elastic snap mechanism 7 and a CPA structure 8, and the elastic snap mechanism 7 is connected to one side edge of the connector plastic shell 1 to form a pressing space, and the CPA structure 8 moves along the length direction of the connector plastic shell 1 to the pressing space so that the connector is locked with the female seat through the elastic snap mechanism 7. Among them, the Type-C plug 41 is an integrally formed waist-shaped closed structure with openings at both ends.

[0027] A Type-C connector with a plastic shell and rubber coating structure provided in an embodiment of the present invention includes a connector plastic shell 11 and a Type-C connector assembly 2, that is, its connector plastic shell 1 is a plastic shell and rubber coating structure, and the connector adopts a plastic shell and mold inner rubber coating structure. The inner mold is rubber coated once to fix the Type-C connector and the circuit part into a module, and then the shielding cover is assembled. The inner mold is rubber coated for a second time to wrap the semi-finished product with the shielding cover 5. After the secondary rubber coating is completed, it is pre-fixed in the connector plastic shell 1, and then the glue is poured to form a glue pouring structure 3. After the cavity is completely filled with the glue pouring structure 3, the connector part and the connector plastic shell 1 form a stable combination.

[0028] The glue-filling structure 3 is an integrated structure formed by injection molding inside the connector plastic shell 1 after the Type-C connector component 2 is installed inside the connector plastic shell 1, which is beneficial to improving the production efficiency.

[0029] The glue-filling structure 3 is a shell structure, and an open end on one side of the shell structure is used to extend the Type-C plug 41 , and an open end on one side of the shell structure is used to connect a coaxial cable 43 .

[0030] A through hole 11 is provided on one side surface of the connector plastic shell 1, that is, a glue-pulling through hole structure is designed for filling glue into the interior of the connector plastic shell 1. After the secondary injection inner mold 6 is installed in the connector plastic shell 1, other gaps in the connector plastic shell 1 are completely filled, so that the connector and its shell part are more stably combined, that is, after glue pouring, the inner cavity of the connector plastic shell 1 is filled and the inner mold is wrapped. After the cavity is completely filled with glue, the connector part and the connector plastic shell 1 form a stable combination.

[0031] The upper surface of the glue pouring structure 3 is provided with a raised connection portion 44, and the raised connection portion 44 is arranged at the through hole, so that the connector plastic shell 1 is tightly connected to the Type-C connector assembly 2 through the glue pouring structure 3. The glue pulling structure formed by the glue pouring structure 3 completely matches the shape of the connector plastic shell 1, improving production efficiency. After the glue pouring, the inner cavity of the connector plastic shell 1 is filled, including the glue pulling through hole on the connector plastic shell 1, so that the connector plastic shell 1 and the filling are combined with each other, and the strength of the connection between the connector and the connector plastic shell 1 is increased after the glue pouring is filled.

[0032] The inner wall of the connector plastic shell 1 is provided with a plurality of installation limit ribs 12 with guide angles, which are used to pre-fix the Type-C connector assembly 2, so that the outward extension length of the Type-C plug 41 meets the preset plug-in standard. In the pre-fixed installation structure formed in this embodiment, the shielding cover 5 is assembled after the Type-C connector and the cable are welded, and then the semi-finished product is made by in-mold injection molding. The semi-finished product is installed in the connector plastic shell 1, and the internal ribs of the connector plastic shell 1 form a precise positioning, which not only ensures that the Type-C extension length meets the plug-in standard, but also avoids the displacement of the connector caused by the pressure applied during the glue filling.

[0033] The connector plastic shell 1 is an integrally formed injection-molded structural component, which includes a first shell portion 14 and a second shell portion 13 with a buckle portion. The first shell portion 14 is a shell structure with two ends open, and the buckle portion is provided at the upper end of the second shell portion 13. The lower end of the second shell portion 13 is adapted to the buckle portion to form a groove structure extending out of the Type-C plug 41, which is conducive to improving production efficiency. At the same time, the connector plastic shell 1 is made of hard plastic material as a connector shell to improve the overall strength and not easily deform.

[0034] The elastic snap mechanism 7 includes a first connecting portion 71, a first elastic arm 72, a second elastic arm 73, and a second connecting portion 74 which are arranged in sequence and at intervals to form a snap-on groove connected to the female socket. The first elastic arm 72 and the second elastic arm 73 are fixedly connected to form an elastic pressing portion 75. The elastic pressing portion 75 is arranged between the first elastic arm 72 and the second elastic arm 73. The first connecting portion 71 and the second connecting portion 74 are both L-shaped structures, and the L-shaped structures are both provided with a limiting portion 76 extending along the width direction of the connector plastic shell 1 for limiting the CPA structure 8; the elastic pressing portion 75 is provided with an extension portion 77 adapted to the CPA structure 8 along the width direction of the connector plastic shell 1 for moving the CPA structure 8 under the elastic pressing portion 75, so that the elastic pressing portion 75 locks the connector and the female socket through the CPA structure 8. It can be understood that the connector plastic shell 1 has an elastic wall buckle, which is locked with the female socket after installation. The female socket is a structure that matches the connector (not shown in the figure). After the CPA structure 8 is installed, the elastic arm of the connector plastic shell is supported to completely lock the male and female sockets to avoid easy disconnection during use.

[0035] One or more guide blocks 15 are provided on the inner wall or outer surface of the connector plastic shell 1. In this embodiment, multiple guide blocks 15 are distributed on the inner wall of the connector plastic shell 1 to facilitate the installation of the connector assembly; multiple guide blocks 15 are provided on both sides of the surface of the connector plastic shell 1 to facilitate installation with the female socket, and play a guiding role in the installation of the connector assembly into the connector plastic shell 1 or the Type-C connector and the female socket. In addition, a recessed portion is provided on the outer surface of the connector plastic shell 1 to prevent slipping and facilitate installation.

[0036] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.

Claims

1. A Type-C connector with a plastic shell and rubber coating structure, characterized in that: It includes a connector plastic shell and a Type-C connector component, wherein the Type-C connector component is installed in the connector plastic shell. The Type-C connector assembly includes a Type-C plug assembly and a secondary injection molding inner mold, and the secondary injection molding inner mold is sleeved on the Type-C plug assembly; The Type-C plug assembly includes a Type-C plug, a PCB board, a primary injection inner mold and a shielding cover, the primary injection inner mold is wrapped on the PCB board, and the primary injection inner mold is fixedly connected to the Type-C plug to form a Type-C module, and the shielding cover is sleeved on the Type-C module; A glue potting structure is further provided between the connector plastic shell and the Type-C connector assembly, and the Type-C connector assembly, the glue potting structure and the connector plastic shell are sequentially combined from the inside to the outside; An elastic snap mechanism and a CPA structure are provided on the outer surface of the connector plastic shell, and the elastic snap mechanism is connected to one side edge of the connector plastic shell to form a pressing space. The CPA structure moves along the length direction of the connector plastic shell to the pressing space so that the connector is locked with the female socket through the elastic snap mechanism.

2. The Type-C connector with a plastic shell and rubber coating structure as claimed in claim 1, characterized in that: The glue-filling structure is an integrated structure formed by filling glue into the connector plastic shell after the Type-C connector assembly is installed inside the connector plastic shell.

3. The Type-C connector with plastic shell and rubber coating structure as claimed in claim 1, characterized in that: A through hole is provided on one side surface of the connector plastic shell for filling glue into the interior of the connector plastic shell.

4. The Type-C connector with plastic-encapsulated shell structure as claimed in claim 3, characterized in that: A protruding connection portion is provided on the upper surface of the glue-potting structure, and the protruding connection portion is arranged at the through hole, so that the connector plastic shell is tightly connected to the Type-C connector assembly through the glue-potting structure.

5. The Type-C connector with plastic shell and rubber coating structure as claimed in claim 1, characterized in that: A plurality of installation limit ribs with guide angles are provided on the inner wall of the connector plastic shell, which are used to pre-fix the Type-C connector assembly, so that the outward extension length of the Type-C plug meets the preset plug-in use standard and ensures that the Type-C connector assembly will not shake due to the pressure of the injection glue during glue pouring.

6. The Type-C connector with plastic shell and rubber coating structure as claimed in claim 1, characterized in that: The connector shell is an integrally formed injection-molded structural component, which includes a first shell portion and a second shell portion with a snap-on portion. The first shell portion is a shell structure with openings at both ends, the snap-on portion is provided at the upper end of the second shell portion, and the lower end of the second shell portion is adapted to the snap-on portion to form a groove structure extending out of the Type-C plug end.

7. The Type-C connector with a plastic shell and rubber coating structure as claimed in claim 1, characterized in that: The elastic snap mechanism includes a first connecting portion, a first elastic arm, a second elastic arm, and a second connecting portion which are arranged in sequence and spaced apart to form a snap-on groove connected to the female socket. The first elastic arm and the second elastic arm are fixedly connected to form an elastic pressing portion, and the elastic pressing portion is arranged between the first elastic arm and the second elastic arm. The first connecting portion and the second connecting portion are both L-shaped structures, and the L-shaped structures are both provided with a limiting portion extending along the width direction of the connector plastic shell, which is used to limit the CPA structure; the elastic pressing portion is provided with an extension portion adapted to the CPA structure along the width direction of the connector plastic shell, which is used to move the CPA structure under the elastic pressing portion, so that the elastic pressing portion locks the connector and the female socket through the CPA structure.

8. The Type-C connector with plastic shell and rubber coating structure as claimed in claim 1, characterized in that: One or more guide blocks are arranged on the inner wall or outer surface of the connector plastic shell.