Multi-angle adjustable X-ray flaw detector

Abstract

The utility model discloses a multi-angle adjustable X-ray flaw detector, and relates to the technical field of nondestructive testing of petrochemical equipment. Comprising a main body, an equipment fixing column, a folding solar panel, a rotatable connecting column, an objective table, a semicircular detection track, a sliding rail, an X-ray detector, a push-pull handle, a tool box, a wireless communication module and universal wheels. According to the utility model, the semi-annular detection track is adopted, and bidirectional 360-degree multi-angle detection can be realized through the rotatable connecting column. According to the utility model, the foldable solar panel is added, so that the equipment energy consumption is reduced, the waste discharge is reduced, and the development trend of green manufacturing is met. According to the utility model, the wireless communication module is added, so that acquired data information can be transmitted to terminal equipment of a user.

Description

Technical Field

[0001] The utility model relates to the technical field of nondestructive testing of petrochemical equipment, in particular to an X-ray flaw detector with multi-angle adjustment. Background Art

[0002] X-ray flaw detector is a device used for non-destructive testing. It uses X-rays to penetrate objects and record the resulting images to detect the internal structure, defects or foreign matter of the object. This equipment is widely used in industrial production, safety inspection and medical imaging. In industry, X-ray flaw detectors are usually used to detect welding quality, internal defects of metal materials, structural integrity of pipelines and containers, etc. In the field of security, X-ray flaw detectors can be used for security inspections, border security inspections and explosives detection. In terms of medical imaging, X-ray equipment is also widely used in clinical diagnosis and medical research.

[0003] The universal mobile X-ray flaw detector lifting device disclosed in the existing patent (publication number: CN201724914U) has at least the following defects in use:

[0004] 1. Existing equipment has a relatively fixed working angle. If the X-ray flaw detector can only detect from a fixed angle, it may not be able to fully capture the internal defects or problems of some complex or challenging materials or structures. Due to the limitation of a single angle, the X-ray flaw detector may not be able to detect defects in certain specific directions, thereby missing some potential problem points. In order to ensure comprehensiveness, it may be necessary to use multiple X-ray flaw detectors at different angles for multiple inspections, which not only increases the inspection cost, but also prolongs the inspection time. For some materials with complex internal structures or multi-layer structures, X-ray inspection at a single angle may not be able to clearly reveal their internal layers and structures.

[0005] 2. The energy consumption of existing equipment is weak in environmental protection. Traditional X-ray flaw detectors often use fossil fuels, and their combustion process will produce a large amount of greenhouse gases such as carbon dioxide, exacerbating global climate change. At the same time, some harmful substances may also be emitted, causing environmental pollution. Since the supply of fossil fuels is limited and the price is affected by many factors, this may lead to an increase in the operating cost of the X-ray flaw detector. In addition, high energy consumption also means that more resources are consumed, which is contrary to the concept of sustainable development.

[0006] 3. Existing equipment does not have the function of wireless communication. If the X-ray flaw detector does not have the function of wireless communication, then the detection data may need to be transmitted through a wired connection or other physical means. This may limit the speed and range of data transmission, affecting real-time and convenience. Without wireless communication, users may need more complex line connections and configurations to connect the X-ray flaw detector to a computer or other device. This increases the complexity of operation and the risk of failure. Wireless communication technology allows users to remotely monitor and control equipment. Without this function, users may not be able to obtain the status of the equipment, detection results and other important information in real time. This limits the ability of remote management and maintenance. Utility Model Content

[0007] The main purpose of the utility model is to provide an X-ray flaw detector with multi-angle adjustment, which can effectively solve the problems in the background technology.

[0008] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0009] A multi-angle adjustable X-ray flaw detector comprises a main body, an equipment fixing column is installed above the main body, a rotatable connecting column is installed in front of the equipment fixing column, a semi-circular detection track is installed in front of the rotatable connecting column, a loading platform is installed in front of the semi-circular detection track, a foldable solar panel is installed at the rear of the main body, a tool box is installed inside the main body, and universal wheels are installed below the main body.

[0010] Preferably, a wireless communication module is installed behind the equipment fixing column.

[0011] Preferably, a push-pull handle is installed at the rear of the main body.

[0012] Preferably, a slide rail is installed on the semi-annular detection track.

[0013] Preferably, a detector rotation axis is installed above the slide rail.

[0014] Preferably, an X-ray detector is installed above the detector rotation axis.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] 1. The utility model adopts a semi-circular detection track, and can achieve two-way 360° multi-angle detection through a rotatable connecting column. Multi-angle detection can obtain X-ray images from different directions and comprehensively evaluate the internal structure of the material. For defects with complex internal structures or in specific directions, multi-angle detection can more accurately detect and locate these problems. Multi-angle detection can capture defects in different directions, thereby improving the detection rate of defects. In some directions, defects may be difficult to detect by X-ray detection at a single angle, and multi-angle detection can significantly reduce the possibility of missed detection. Through multi-angle detection, the X-ray flaw detector can automatically obtain images in different directions, reducing the dependence on the operator's experience and technical level. Operators can analyze the test results more quickly and accurately, improving work efficiency.

[0017] 2. The utility model adds a foldable solar panel to reduce equipment energy consumption and waste emissions, which is in line with the development trend of green manufacturing. The use of clean energy, such as solar energy, wind energy, etc., can reduce dependence on fossil fuels, thereby reducing the emission of greenhouse gases and other harmful substances, helping to slow down global climate change and protect the environment. The supply of clean energy is relatively stable and is not affected by fluctuations in traditional energy prices. In the long run, the use of clean energy can reduce the operating cost of X-ray flaw detectors and improve economic benefits.

[0018] 3. The utility model adds a wireless communication module, which can transmit the collected data information to the user's terminal device. The wireless communication function allows the X-ray flaw detector to transmit the detection data in real time, ensuring that the user can obtain the detection results in time for rapid analysis, decision-making and response. Through wireless communication, the user can monitor and control the X-ray flaw detector at a remote location, realizing remote management and maintenance of the equipment. This reduces the need for on-site operation and improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 It is a schematic diagram of the right side structure of the utility model;

[0021] Figure 3 This is a schematic diagram of the back structure of the utility model;

[0022] Figure 4 This is a schematic diagram of the circuit structure of the utility model;

[0023] In the figure: 1. Main body; 2. Equipment fixing column; 3. Rotatable connecting column; 4. Semi-circular detection track; 5. Loading platform; 6. Foldable solar panel; 7. Tool box; 8. Universal wheel; 9. Wireless communication module; 10. Push-pull handle; 11. Slide rail; 12. Detector rotation axis; 13. X-ray detector. DETAILED DESCRIPTION

[0024] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0025] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0027] Example

[0028] See also Figure 1-4 , the utility model provides a technical solution:

[0029] A multi-angle adjustable X-ray flaw detector comprises a main body, an equipment fixing column is installed above the main body, a rotatable connecting column is installed in front of the equipment fixing column, a semi-circular detection track is installed in front of the rotatable connecting column, a loading platform is installed in front of the semi-circular detection track, a foldable solar panel is installed at the rear of the main body, a tool box is installed inside the main body, and universal wheels are installed below the main body.

[0030] A wireless communication module is installed behind the equipment fixing column.

[0031] Specifically, a push-pull handle is installed at the rear of the main body.

[0032] A slide rail is installed on the semi-annular detection track.

[0033] Specifically, a detector rotation axis is installed above the slide rail.

[0034] Specifically, an X-ray detector is installed above the detector rotation axis.

[0035] In this embodiment, the main body adopts an industrial X-ray machine from several manufacturers and models of X-ray detection equipment, such as their XDR-AZ1600 / 350 model, which is an X-ray machine detector with the highest imaging clarity. It can quickly, conveniently, non-destructively and accurately perform perspective inspection of the internal structure and defects (such as empty welding, virtual welding, false welding, leaking welding) of the workpiece (object).

[0036] XDR-AZ1600 / 350 Ordinary X-ray machine Clarity 1600dpi 1000dpi Rapid Testing 2-3min 5min Accuracy 98％ 90％

[0037] In this embodiment, 1. The utility model adopts a semi-circular detection track, and can realize bidirectional 360° multi-angle detection through a rotatable connecting column. The detector rotation axis carries the X-ray detector to move on the semi-circular detection track through a slide rail, and the rotatable connecting column drives the semi-circular detection track to rotate, thereby realizing 360° multi-angle detection.

[0038] In this embodiment, the utility model adds a foldable solar panel to reduce equipment energy consumption and waste emissions, which is in line with the development trend of green manufacturing. When in use, the foldable solar panel is unfolded to absorb solar energy and convert it into electrical energy.

[0039] In this embodiment, the wireless communication module can transmit the collected data information to the user's terminal device. The wireless communication function allows the X-ray flaw detector to transmit the detection data in real time, ensuring that the user can obtain the detection results in time for rapid analysis, decision-making and response.

[0040] The following is the pin layout of the PLC editable logic controller of the utility model. When the user presses the switch button, the main control circuit board receives the signal and determines whether to turn on the nebulizer inhaler function according to the change of the switch state. If it is turned on, the control circuit board will send a signal to the nebulizer drive circuit to start working and spray the liquid medicine into a mist. At the same time, the power detection circuit will monitor the remaining power of the battery inside the device, and transmit its information to the display circuit, which will be displayed through a display or LED display device. Similarly, the liquid medicine remaining amount detection circuit will monitor the remaining amount of liquid medicine in the device, and transmit its information to the display circuit for display. In addition, through the remote connection device pin, the device can communicate with external devices or networks to achieve remote positioning, monitoring or control operations.

[0041] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. The technicians in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and the description are only to illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A multi-angle adjustable X-ray flaw detector, comprising a main body (1), characterized in that: A device fixing column (2) is installed above the main body (1), a rotatable connecting column (3) is installed in front of the device fixing column (2), a semi-circular detection track (4) is installed in front of the rotatable connecting column (3), a loading platform (5) is installed in front of the semi-circular detection track (4), a foldable solar panel (6) is installed at the rear of the main body (1), a tool box (7) is installed inside the main body (1), and a universal wheel (8) is installed below the main body (1).

2. The multi-angle adjustable X-ray flaw detector according to claim 1, characterized in that: A wireless communication module (9) is installed behind the equipment fixing column (2).

3. The multi-angle adjustable X-ray flaw detector according to claim 1, characterized in that: A push-pull handle (10) is installed at the rear of the main body (1).

4. The multi-angle adjustable X-ray flaw detector according to claim 1, characterized in that: A slide rail (11) is installed on the semi-annular detection track (4).

5. The multi-angle adjustable X-ray flaw detector according to claim 4, characterized in that: A detector rotating shaft (12) is installed above the slide rail (11).

6. The multi-angle adjustable X-ray flaw detector according to claim 5, characterized in that: An X-ray detector (13) is installed above the detector rotation axis (12).

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