Rail robot convenient to disassemble and assemble

By setting up positioning blocks and adjustment components between the case of the control center of the rail robot, the rapid pre -installation and disassembly have been achieved, and the problems of hidden safety hazards and tedious operations in the installation and disassembly of existing technologies are solved. Improve operational efficiency.

CN222405702UActive Publication Date: 2025-01-28SEVNCE ROBOTICS CO LTD
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Patent Information

Application Number
CN202421225678.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-01-28
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

The existing track patrol robots have safety risks during installation and disassembly, and the lack of auxiliary positioning devices, resulting in cumbersome and time-consuming installation process.

Method used

A kind of rail robot that is convenient for disassembly is designed. By setting up positioning blocks and adjusting components between the case and the installation rack of the control center, quickly pre -installation and disassembly are achieved, and traditional alignment installation is abandoned.

Benefits of technology

The rapid pre -installation and disassembly of the control center shell and installation rack, simplified the installation and disassembly process, reduced the hidden safety hazards of manual operations, and improved operational efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rail robots, and discloses a rail robot convenient to disassemble and assemble, which comprises a guide rail and a control center shell, a moving device is arranged on the guide rail in a sliding manner, and a monitoring device is arranged on the control center shell; two mounting frames are fixedly mounted at the bottom of the moving device, positioning blocks are fixedly mounted on the two sides of the control center shell, and the mounting frames are matched with the positioning blocks; adjusting assemblies are arranged on the two mounting frames, and limiting holes matched with the adjusting assemblies are evenly formed in the corresponding positions of the two limiting holes at equal intervals. According to the utility model, the positioning blocks slide into the corresponding mounting racks, so that the quick pre-mounting movement of the control center shell and the mounting racks can be realized, the traditional aligned mounting is abandoned, and the mounting and dismounting movement becomes simple and quick.
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Description

Technical Field

[0001] The utility model relates to the technical field of track robots, in particular to a track robot which is easy to assemble and disassemble. Background Art

[0002] In order to ensure the continuous and normal progress of production activities, it is necessary to patrol and inspect the processing and production sites regularly. The existing technology generally uses manual patrols, which consumes manpower and material resources and is costly. Track-type inspection robots have come into being. They can move continuously along the track in the processing site and perform monitoring activities at the same time.

[0003] The existing patent document with announcement number CN213796475U discloses a fixed track patrol robot, including a track, a transmission mechanism and a control panel. A mounting base is fixedly connected to the lower side of the transmission mechanism, and the mounting base is provided with an assembly cavity. Two fixing holes are symmetrically provided on both sides of the assembly cavity parallel to the track. Both sides of the lower side of the mounting base parallel to the track are provided with a first inclined surface, and the first inclined surface is inclined from bottom to top toward the assembly cavity. The mounting base is connected to a base matching the assembly cavity, and the base is symmetrically provided with limiting mechanisms. The base is symmetrically provided with pulling components corresponding to the two limiting mechanisms one by one. An inspection mechanism is provided at the lower end of the base, and the inspection mechanism includes a control panel, a smoke alarm and a monitoring robot.

[0004] However, the above device has the following problems when in use:

[0005] (1) When the inspection device is in use, it is usually on a higher track. When installing and disassembling the device, it needs to be manually lifted up with both hands, which poses a certain safety hazard.

[0006] (2) The device lacks an auxiliary positioning device. When the installation is completed, the base and the mounting base need to be manually aligned before the installation can be successfully completed. The connection is difficult to observe manually, and multiple attempts are time-consuming. Utility Model Content

[0007] The purpose of the utility model is to solve the problems existing in the prior art, and to propose a rail robot that is easy to disassemble and assemble. By sliding two positioning blocks into the corresponding mounting frames, the control center shell and the mounting frame can be quickly pre-installed, abandoning the traditional alignment installation, making the installation and disassembly activities simple and quick.

[0008] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0009] A track robot that is easy to assemble and disassemble comprises a guide rail and a control center housing, wherein a moving device is slidably mounted on the guide rail and a monitoring device is provided on the control center housing;

[0010] Two mounting brackets are fixedly installed on the bottom of the mobile device, and positioning blocks are fixedly installed on both sides of the control center housing, and the mounting brackets are adapted to the positioning blocks;

[0011] Both mounting frames are provided with adjustment components, and two limiting holes adapted to the adjustment components are evenly and equidistantly opened at corresponding positions.

[0012] Preferably, a bearing plate is fixedly installed between the two mounting frames, and a groove is provided at a corresponding position of the control center housing to enable the bearing plate to contact the control center housing.

[0013] Preferably, the adjustment assembly includes a fixed block and a threaded rod, the threaded rod is rotatably mounted on the mounting frame, a handwheel is fixedly mounted on the free end of the threaded rod, a nut pair is threadedly connected to the threaded rod, a movable plate is slidably mounted between the two fixed blocks, the nut pair is fixedly mounted on the movable plate, and a limiting rod is evenly and equidistantly fixedly mounted on the side of the movable plate away from the handwheel.

[0014] Preferably, the two mounting brackets are symmetrical about the central axis of the guide rail, and the mounting brackets are provided with through slots at corresponding positions for the limit rod to move.

[0015] Preferably, the mounting frame is in an X-shape, and the positioning block can slide inside the corresponding mounting frame.

[0016] Preferably, a flip handle is rotatably mounted on the control center housing.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] (1) The utility model is provided with a guide rail, a moving device, a mounting frame, a control center shell, a monitoring device, an adjustment component, a positioning block and a limit hole. By sliding the positioning block into the corresponding mounting frame, the control center shell and the mounting frame can be quickly pre-installed, thereby abandoning the traditional alignment installation, making the installation and disassembly activities simple and fast, and subsequently, through the cooperation of the adjustment component and the limit hole, the mounting frame and the control center shell can be quickly and stably connected in a detachable manner.

[0019] (2) The utility model is provided with a fixed block, a movable plate, a hand wheel, a threaded rod, a nut pair, a limit rod and a limit hole. The threaded rod is rotated manually through the hand wheel so that the positional relationship between the limit rod and the limit hole can be changed. When the limit rod is inside the limit hole, the positioning block and the mounting frame can be quickly fixed. When the limit rod is separated from the limit hole, the control center shell can be smoothly taken out. The establishment and cancellation of the fixed relationship between the positioning block and the mounting frame can be completed manually and quickly, which makes the operation more convenient and efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of a track robot that is easy to disassemble and assemble proposed by the utility model;

[0021] Figure 2 This is a schematic diagram of the cooperation principle of a rail robot mounting frame and a positioning block that are easy to disassemble and assemble proposed by the utility model;

[0022] Figure 3 This is a schematic diagram of the installation position of a rail robot mounting frame that is easy to disassemble and assemble proposed by the utility model;

[0023] Figure 4 This is a schematic diagram of a track robot adjustment component that is easy to disassemble and assemble proposed by the utility model;

[0024] Figure 5 The present invention provides a schematic diagram of the positions of the limiting holes of a track robot that is easy to disassemble and assemble.

[0025] In the figure: 1. Guide rail; 2. Moving device; 3. Mounting frame; 4. Control center housing; 5. Flip handle; 6. Monitoring device; 7. Adjustment assembly; 8. Positioning block; 9. Loading plate; 10. Fixed block; 11. Moving plate; 12. Handwheel; 13. Threaded rod; 14. Nut pair; 15. Limit rod; 16. Limit hole. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0027] See also Figures 1 to 5 A track robot that is easy to assemble and disassemble comprises a guide rail 1 and a control center housing 4. The guide rail 1 is laid at a high altitude of a factory building that needs to be monitored according to actual needs.

[0028] The control center housing 4 may contain a controller, a power supply and other necessary structures for the normal operation of the device.

[0029] A moving device 2 is slidably mounted on the guide rail 1, and a monitoring device 6 is provided on the control center housing 4;

[0030] The moving device 2 can slide on the guide rail 1, thereby driving the control center housing 4 to move along a predetermined trajectory to achieve monitoring activities;

[0031] The monitoring device 6 can be a camera and one or a combination of various sensors, which can reflect the real-time situation on the path of the guide rail 1, thereby achieving the purpose of monitoring.

[0032] Two mounting brackets 3 are fixedly mounted on the bottom of the mobile device 2, and positioning blocks 8 are fixedly mounted on both sides of the control center housing 4. The mounting brackets 3 are adapted to the positioning blocks 8;

[0033] By sliding the two positioning blocks 8 into the corresponding mounting frames 3 , the pre-installation of the control center housing 4 and the mounting frames 3 can be achieved.

[0034] Abandoning the traditional alignment installation, the positioning block 8 and the mounting frame 3 are used to coordinate the positioning, making the installation activity simple and quick, and by sliding the control center shell 4 on the mounting frame 3, the mounting frame 3 can bear the gravity of the control center shell 4. The equipment is not installed in an inverted manner, ensuring the stability of the control center shell 4 during operation.

[0035] The two mounting frames 3 are both provided with an adjustment assembly 7 , and two limiting holes 16 are evenly and equidistantly provided at corresponding positions to match the adjustment assembly 7 .

[0036] By cooperating between the adjustment assembly 7 and the limiting hole 16 , the control center housing 4 and the mounting bracket 3 can be quickly fixed and brought into contact with each other, thereby facilitating installation and disassembly activities.

[0037] A bearing plate 9 is fixedly mounted between the two mounting frames 3 , and a groove is provided at a corresponding position of the control center housing 4 to allow the bearing plate 9 to contact the control center housing 4 .

[0038] The control center shell 4 can directly contact the upper surface of the supporting plate 9, and the supporting plate 9 can support the control center shell 4, increase the force-bearing area of ​​the control center shell 4, and make the control center shell 4 and the monitoring device 6 thereon move more smoothly.

[0039] The adjustment assembly 7 includes a fixed block 10 and a threaded rod 13. The threaded rod 13 is rotatably mounted on the mounting frame 3. A handwheel 12 is fixedly mounted on the free end of the threaded rod 13. A nut pair 14 is threadedly connected to the threaded rod 13.

[0040] When the threaded rod 13 is rotated manually by the hand wheel 12, the nut pair 14 will translate on the threaded rod 13;

[0041] A movable plate 11 is slidably mounted between the two fixed blocks 10, and a nut pair 14 is fixedly mounted on the movable plate 11;

[0042] The translation of the nut pair 14 on the threaded rod 13 drives the movable plate 11 to move synchronously. At this time, the movable plate 11 slides on the fixed block 10, and the fixed block 10 allows the movable plate 11 to only move in translation.

[0043] Limit rods 15 are fixedly installed at equal intervals on a side of the movable plate 11 facing away from the hand wheel 12 .

[0044] The movement of the movable plate 11 drives the limiting rod 15 thereon to move synchronously, and the limiting rod 15 is adapted to the limiting hole 16, so the movement of the movable plate 11 can change the positional relationship between the limiting rod 15 and the limiting hole 16. When the limiting rod 15 is inside the limiting hole 16, the positioning block 8 and the mounting frame 3 can be quickly fixed. When the limiting rod 15 is separated from the limiting hole 16, the control center shell 4 can be taken out smoothly.

[0045] The two mounting brackets 3 are symmetrical about the central axis of the guide rail 1 , and through slots for the limiting rod 15 to move are formed at corresponding positions on the mounting brackets 3 .

[0046] The mounting frame 3 is in an X-shape, and the positioning block 8 can slide inside the corresponding mounting frame 3 .

[0047] A flip handle 5 is rotatably mounted on the control center housing 4. The existence of the flip handle 5 allows the device to be smoothly pulled out with one hand, making it easy to use.

[0048] The working process of the present utility model: first, the equipment is installed, and the two positioning blocks 8 are slid into the corresponding mounting brackets 3 to realize the pre-installation of the control center shell 4 and the mounting bracket 3. When the control center shell 4 moves and cannot continue to move, the threaded rod 13 is rotated manually through the handwheel 12, and the nut pair 14 translates on the threaded rod 13. The translation of the nut pair 14 on the threaded rod 13 drives the movable plate 11 to move synchronously. The movement of the movable plate 11 drives the limiting rod 15 thereon to move synchronously. When the limiting rod 15 is inside the limiting hole 16, the positioning block 8 and the mounting bracket 3 can be quickly fixed.

[0049] Then the moving device 2 can slide on the guide rail 1, thereby driving the control center housing 4 to move according to the predetermined trajectory. The monitoring device 6 can reflect the implementation status on the guide rail 1 path, thereby achieving the purpose of monitoring.

[0050] When inspection and disassembly are required, it is only necessary to manually rotate the handwheel 12 in the opposite direction to move the limit rod 15, so that the limit rod 15 leaves the limit hole 16. At this time, the connection between the positioning block 8 and the mounting frame 3 is released. It is only necessary to manually slide the control center shell 4 out of the mounting frame 3 to complete the disassembly of the control center shell 4.

[0051] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A rail robot that is easy to assemble and disassemble, comprising a guide rail (1) and a control center housing (4), a moving device (2) being slidably mounted on the guide rail (1), and a monitoring device (6) being arranged on the control center housing (4), characterized in that: Two mounting frames (3) are fixedly mounted on the bottom of the mobile device (2), positioning blocks (8) are fixedly mounted on both sides of the control center housing (4), and the mounting frames (3) are compatible with the positioning blocks (8); The two mounting frames (3) are both provided with an adjustment assembly (7), and two limit holes (16) are evenly and equidistantly provided at corresponding positions to match the adjustment assembly (7).

2. The track robot that is easy to assemble and disassemble according to claim 1, characterized in that: A bearing plate (9) is fixedly mounted between the two mounting frames (3), and a groove is provided at a corresponding position on the control center housing (4) to enable the bearing plate (9) to contact the control center housing (4).

3. A track robot that is easy to assemble and disassemble according to claim 1 or 2, characterized in that: The adjustment assembly (7) comprises a fixed block (10) and a threaded rod (13), wherein the threaded rod (13) is rotatably mounted on the mounting frame (3), a hand wheel (12) is fixedly mounted on the free end of the threaded rod (13), a nut pair (14) is threadedly connected to the threaded rod (13), a moving plate (11) is slidably mounted between the two fixed blocks (10), the nut pair (14) is fixedly mounted on the moving plate (11), and a limiting rod (15) is evenly and equidistantly fixedly mounted on the side of the moving plate (11) away from the hand wheel (12).

4. A track robot that is easy to assemble and disassemble according to claim 1 or 2, characterized in that: The two mounting frames (3) are symmetrical about the central axis of the guide rail (1), and the mounting frames (3) are provided with through slots at corresponding positions for the limit rod (15) to move.

5. The track robot that is easy to assemble and disassemble according to claim 3, characterized in that: The two mounting frames (3) are symmetrical about the central axis of the guide rail (1), and the mounting frames (3) are provided with through slots at corresponding positions for the limit rod (15) to move.

6. A rail robot that is easy to assemble and disassemble according to claim 1, 2 or 5, characterized in that: The mounting frame (3) is in a "X" shape, and the positioning block (8) can slide inside the corresponding mounting frame (3).

7. The track robot that is easy to assemble and disassemble according to claim 3, characterized in that: The mounting frame (3) is in a "X" shape, and the positioning block (8) can slide inside the corresponding mounting frame (3).

8. The track robot that is easy to assemble and disassemble according to claim 4, characterized in that: The mounting frame (3) is in a "X" shape, and the positioning block (8) can slide inside the corresponding mounting frame (3).

9. A rail robot that is easy to assemble and disassemble according to claim 1, 2, 5, 7 or 8, characterized in that: A flip handle (5) is rotatably mounted on the control center housing (4).

Citation Information

Patent Citations

  • Fixed track patrol robot

    CN213796475U