Four-sliding-block synchronous core pulling mechanism of automobile air filter outer shell injection mold
By designing the four -sliding block synchronous core pumping mechanism and multi -point temperature detection system of injection molding molds of the car air filter shell, the problem of low mold disassembly efficiency and uneven temperature management have been solved, and the guarantee of high -efficiency production and product quality is achieved.
Patent Information
- Application Number
- CN202421281177.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-06-06
AI Technical Summary
Existing injection molds are not efficient during disassembly operation and lack convenience and practicality, resulting in increased production cycle and cost. At the same time, the mold temperature management is uneven, resulting in inconsistent product quality.
Design a four -sliding block synchronous core pumping mechanism for auto air filter shell injection molding molds. The device and the bee tweeter realize the automatic adjustment of temperature.
Improved the efficiency of mold disassembly, reduce the production cycle and cost, and use real -time temperature detection and automatic adjustment to ensure the molding quality of injection plastic parts and avoid the inconsistency and defects of product quality.
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Figure CN222406989U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of injection molds, in particular to a four-slide synchronous core-pulling mechanism of an injection mold for an automobile air filter housing. Background Art
[0002] In the injection molding process, in order to mold plastic parts with complex geometric shapes, movable mold cores or other movable mold components are often required to construct these complex structures. However, the current mold system is often inefficient when performing disassembly operations and lacks the necessary convenience and practicality, which undoubtedly increases the production cycle and cost. In addition, the temperature management of the injection mold is a key factor affecting the entire injection molding process. It is not only directly related to the filling performance of the plastic, the accurate shaping of the plastic parts, and the length of the molding cycle, but also has a decisive influence on the quality of the final plastic parts. Since the temperature at different positions in the mold may be different, the temperature detection at a single position cannot fully reflect the temperature condition of the entire mold. Therefore, this measurement method has a large error, which may lead to inconsistency in product quality and defects.
[0003] In this solution, a four-slide synchronous core-pulling mechanism of the automobile air filter housing injection mold is therefore required to improve the above-mentioned problem. Utility Model Content
[0004] The utility model aims to provide a four-slide synchronous core-pulling mechanism for an injection mold of an automobile air filter housing, so as to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A four-slider synchronous core-pulling mechanism for an injection mold for an automobile air filter housing comprises a mold base, a limiting column is arranged on the outer wall of the mold base, a first mold plate is installed on the outer wall of the limiting column, a lower cylinder is installed on the base surface of the first mold plate, a slider is arranged on the movable end of the lower cylinder, one end of the slider is connected to a connecting plate and a second mold plate is installed, an injection molded part is arranged on the inner wall of the second mold plate, an ejector plate driving part is arranged on the base surface of the mold base, an ejector is arranged on the base surface of the ejector plate driving part, and the ejector is located at the injection molded part. Directly below the plastic part, an upper cylinder is arranged on the base surface of the second mold plate, a connecting piece is installed at the movable end of the upper cylinder, a core pulling shell is installed at one end of the connecting piece, a temperature sensor is installed in the inner cavity of the second mold plate, a cooling water channel is installed on one side of the temperature sensor and at the port of the second mold plate, and a glue injection branch channel is installed on one side of the cooling water channel and on the inner wall of the second mold plate, and the glue injection branch channel is a vertically opened structure, a controller is installed on the outer wall of the first mold plate, and a buzzer is installed on the outer wall of the first mold plate.
[0007] As a preferred solution of the utility model, the controller is respectively connected to the buzzer, the upper cylinder, the lower cylinder, and the temperature sensor through wires, and the connection method is electrical connection.
[0008] As a preferred solution of the utility model, the limiting columns are provided in multiple groups and are respectively located on the base surface of the mold base, and the lower cylinders are provided in multiple groups and are respectively located on the outer wall of the first mold plate.
[0009] As a preferred solution of the utility model, the sliding blocks are provided in multiple groups and are respectively located on the outer wall of the first mold plate, and the injection molded part is located on one side of the temperature sensor.
[0010] As a preferred solution of the utility model, the controller is located on one side of the buzzer, and the upper cylinder is located on one side of the lower cylinder.
[0011] As a preferred solution of the utility model, the temperature sensors are provided in multiple groups and are respectively located in the inner cavity of the second mold plate, the cooling water circuit is located on one side of the injection molded part, the upper cylinder and the lower cylinder have a sensor structure for unified control, and the ejectors are provided in multiple groups and are respectively located on the outer wall of the ejector plate driving part.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. In the utility model, through the four-slide synchronous core-pulling mechanism of the automobile air filter housing injection mold, after the mold is opened, the switch of the controller is turned on, so that the four lower cylinders pull the sliders to disengage in four directions, and the four ejectors therein will be driven by the ejector plate driving member below to push the entire ejector ring upward, thereby realizing the overall ejection of the injection molded part. After the upper cylinder drives the core block to pull the core, the lower cylinder drives the slider to disengage, and further drives the upper cylinder to move outward as a whole through the connecting member to avoid hindering the ejection of the injection molded part. The four injection branches are opened vertically, which is beneficial to the uniformity of injection molding. The upper cylinder and the lower cylinder have corresponding sensors and are controlled uniformly, which is beneficial to solving the problem of using movable mold cores or other movable mold components to construct these complex structures. However, the current mold system is often inefficient when performing disassembly operations, lacks the necessary convenience and practicality, which undoubtedly increases the production cycle and cost.
[0014] 2. In the utility model, the four-slide synchronous core-pulling mechanism of the automobile air filter housing injection mold is used, and the temperature sensor is used to detect the temperature of the injection molded part in real time at multiple positions. At the same time, the temperature sensor generates an electrical signal which is transmitted to the controller through a wire. When the set temperature range is reached, the controller controls the buzzer to make a sound, thereby prompting the staff to adjust the temperature so that the temperature of the injection molded part reaches a suitable range, so as to facilitate the molding of the injection molded part or the subsequent cooling molding. This is helpful to solve the problem that the temperature at different positions in the mold may be different, and the temperature detection at a single position cannot fully reflect the temperature condition of the entire mold. Therefore, this measurement method has a large error, which may lead to inconsistency in product quality and defects. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a side view of the structure of the utility model;
[0017] Figure 3 This is a schematic diagram of the cooling water circuit structure of the utility model;
[0018] Figure 4 This is a schematic diagram of the glue injection branch channel structure of the utility model.
[0019] In the figure: 1. mold base; 2. limit column; 3. first mold plate; 4. lower cylinder; 5. slider; 6. connecting plate; 7. second mold plate; 8. injection molded part; 9. ejector plate driving part; 10. ejector; 11. upper cylinder; 12. connecting part; 13. core pulling shell; 14. temperature sensor; 15. cooling water channel; 16. injection branch channel; 17. controller; 18. buzzer. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0021] For examples, see Figure 1-4 , the utility model provides a technical solution:
[0022] A four-slider synchronous core-pulling mechanism of an injection mold for an automobile air filter housing comprises a mold base 1, a limiting column 2 is arranged on the outer wall of the mold base 1, a first mold plate 3 is installed on the outer wall of the limiting column 2, a lower cylinder 4 is installed on the base surface of the first mold plate 3, a slider 5 is arranged on the movable end of the lower cylinder 4, one end of the slider 5 is connected to a connecting plate 6 and a second mold plate 7 is installed, an injection molded part 8 is arranged on the inner wall of the second mold plate 7, an ejector plate driving part 9 is arranged on the base surface of the mold base 1, an ejector 10 is arranged on the base surface of the ejector plate driving part 9, and the ejector 10 is located directly below the injection molded part 8 An upper cylinder 11 is arranged on the base surface of the second mold plate 7, a connecting piece 12 is installed at the movable end of the upper cylinder 11, a core pulling shell 13 is installed at one end of the connecting piece 12, a temperature sensor 14 is installed in the inner cavity of the second mold plate 7, a cooling water channel 15 is installed on one side of the temperature sensor 14 and at the port of the second mold plate 7, and a glue injection branch channel 16 is installed on one side of the cooling water channel 15 and on the inner wall of the second mold plate 7, and the glue injection branch channel 16 is a vertically opened structure, a controller 17 is installed on the outer wall of the first mold plate 3, and a buzzer 18 is installed on the outer wall of the first mold plate 3.
[0023] In this embodiment, please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 The controller 17 is connected to the buzzer 18, the upper cylinder 11, the lower cylinder 4, and the temperature sensor 14 through wires, and the connection method is electrical connection. The limit columns 2 are provided in multiple groups and are respectively located on the base surface of the mold base 1. The lower cylinder 4 is provided in multiple groups and are respectively located on the outer wall of the first mold plate 3. The sliders 5 are provided in multiple groups and are respectively located on the outer wall of the first mold plate 3. The injection molded part 8 is located on one side of the temperature sensor 14. The controller 17 is located on one side of the buzzer 18. The upper cylinder 11 is located on one side of the lower cylinder 4. The temperature sensor 14 is provided in multiple groups and is respectively located in the inner cavity of the second mold plate 7. The cooling water channel 15 is located on one side of the injection molded part 8. The upper cylinder 11 and the lower cylinder 4 have a sensor structure for unified control. The ejector pins 10 are provided in multiple groups and are respectively located on the outer wall of the ejector plate driving member 9.
[0024] Furthermore, the cooling water circuit 15 is located on one side of the injection molded part 8, so that the cooling water circuit 15 cools down the molding of the injection molded part 8, so that the injection molded part 8 can be cooled quickly. The upper cylinder 11 and the lower cylinder 4 have a sensor structure for unified control, so as to control the upper cylinder 11 and the lower cylinder 4 to operate to the appropriate position.
[0025] The working process of the utility model is as follows: when the four-slider synchronous core pulling of the automobile air filter housing injection mold designed by the present invention works, a lower cylinder 4 is installed on the base surface of the first mold plate 3, a slider 5 is arranged at the movable end of the lower cylinder 4, one end of the slider 5 is connected to a connecting plate 6 installed with a second mold plate 7, after the mold is opened, the switch of the controller 17 is turned on, so that the four lower cylinders 4 pull the slider 5 to disengage in four directions, and an ejector plate driving member 9 is arranged on the base surface of the mold base 1, and an ejector 10 is arranged on the base surface of the ejector plate driving member 9, and the ejector 10 is located directly below the injection molded part 8. Under the action of the ejector plate driving member 9 below, there are four ejector pins 10 in it, which will be pushed upward by the entire ejector ring by the ejector plate driving member 9 below, thereby realizing the overall ejection of the injection molded part 8, and at the same time The movable end of the upper cylinder 11 is installed with a connecting piece 12, and one end of the connecting piece 12 is installed with a core-pulling shell 13. Under the action of the upper cylinder 11, after the core block is pulled out by the core pulling, the lower cylinder 4 drives the slider 5 to disengage, and further drives the upper cylinder 11 to move outward as a whole through the connecting piece 12 to avoid hindering the ejection of the injection molded part 8. The four injection branches 16 are opened vertically, which is beneficial to the uniformity of injection molding. The upper cylinder 11 and the lower cylinder 4 have corresponding sensors and are controlled in a unified manner, which is beneficial to solving the problem of using movable mold cores or other movable mold components to construct these complex structures. However, the current mold system is often inefficient when performing disassembly operations, lacks the necessary convenience and practicality, which undoubtedly increases the production cycle and cost.
[0026] By installing a temperature sensor 14 in the inner cavity of the second mold plate 7 and installing a cooling water channel 15 on one side of the temperature sensor 14 and at the port of the second mold plate 7, multiple groups of temperature sensors 14 are arranged on the inner wall of the second mold plate 7, so that the temperature sensor 14 can detect the temperature of the injection molded part 8 in real time at multiple positions. At the same time, the temperature sensor 14 generates an electrical signal which is transmitted to the controller 17 through a wire. When a set temperature range is reached, the controller 17 controls the buzzer 18 to make a sound, thereby prompting the staff to adjust the temperature so that the temperature of the injection molded part 8 reaches a suitable range, so as to facilitate the molding of the injection molded part 8 or subsequent cooling molding, thereby helping to solve the problem that the temperature at different positions in the mold may be different, and the temperature detection at a single position cannot fully reflect the temperature condition of the entire mold. Therefore, this measurement method has a large error, which may lead to inconsistency in product quality and defects.
[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A four-slide synchronous core-pulling mechanism for an automobile air filter housing injection mold, comprising a mold base (1), characterized in that: A limiting column (2) is arranged on the outer wall of the mold base (1), a first mold plate (3) is mounted on the outer wall of the limiting column (2), a lower cylinder (4) is mounted on the base surface of the first mold plate (3), a sliding block (5) is arranged at the movable end of the lower cylinder (4), one end of the sliding block (5) is connected to a connecting plate (6) mounted with a second mold plate (7), an injection molded part (8) is arranged on the inner wall of the second mold plate (7), an ejector plate driving part (9) is arranged on the base surface of the mold base (1), an ejector pin (10) is arranged on the base surface of the ejector plate driving part (9), and the ejector pin (10) is located directly below the injection molded part (8), and a second mold plate (7) is mounted on the base surface of the second mold plate (7). An upper cylinder (11) is provided, a connecting piece (12) is installed at the movable end of the upper cylinder (11), a core-pulling shell (13) is installed at one end of the connecting piece (12), a temperature sensor (14) is installed in the inner cavity of the second mold plate (7), a cooling water channel (15) is installed on one side of the temperature sensor (14) and at the port of the second mold plate (7), and a glue injection branch channel (16) is installed on one side of the cooling water channel (15) and on the inner wall of the second mold plate (7), and the glue injection branch channel (16) is a vertically opened structure, a controller (17) is installed on the outer wall of the first mold plate (3), and a buzzer (18) is installed on the outer wall of the first mold plate (3).
2. The four-slide synchronous core-pulling mechanism of the automobile air filter housing injection mold according to claim 1 is characterized in that: The controller (17) is respectively connected to a buzzer (18), an upper cylinder (11), a lower cylinder (4), and a temperature sensor (14) via wires, and the connection method is electrical connection.
3. The four-slide synchronous core-pulling mechanism of the automobile air filter housing injection mold according to claim 1 is characterized in that: The limiting columns (2) are provided in multiple groups and are respectively located on the base surface of the mold base (1); the lower cylinders (4) are provided in multiple groups and are respectively located on the outer wall of the first mold plate (3).
4. The four-slide synchronous core-pulling mechanism of the automobile air filter housing injection mold according to claim 1 is characterized in that: The sliding blocks (5) are provided in multiple groups and are respectively located on the outer wall of the first mold plate (3), and the injection molded part (8) is located on one side of the temperature sensor (14).
5. The four-slide synchronous core-pulling mechanism of the automobile air filter housing injection mold according to claim 1 is characterized in that: The controller (17) is located on one side of the buzzer (18), and the upper cylinder (11) is located on one side of the lower cylinder (4).
6. The four-slide synchronous core-pulling mechanism of the automobile air filter housing injection mold according to claim 1 is characterized in that: The temperature sensors (14) are provided in multiple groups and are respectively located in the inner cavity of the second mold plate (7); the cooling water circuit (15) is located on one side of the injection molded part (8); the upper cylinder (11) and the lower cylinder (4) have a sensor structure for unified control; and the ejector pins (10) are provided in multiple groups and are respectively located on the outer wall of the ejector pin plate driving part (9).
Citation Information
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