Welding equipment for metal composite pipe fitting

By designing a metal composite tube welding equipment including multiple groups and hot -melt -welding machines, the problem of inconvenience of the existing welding device clamping is solved, and the efficient metal composite pipe welding is achieved.

CN222407226UActive Publication Date: 2025-01-28WUXI XINDA YINGKE AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202323515228.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-22
Publication Date
2025-01-28
Estimated Expiration
2033-12-22

AI Technical Summary

Technical Problem

The existing metal composite pipe fitting welding devices are not convenient enough to clamp metal composite pipe fittings, resulting in low welding efficiency.

Method used

Design a welding equipment including the bottom plate, multiple groups holding mechanisms and hot -melt -welding machines. The holding mechanism consists of connecting parts, clamping components, linkage components, first drivers, and secondary drive mechanisms. It realizes the rapid positioning and efficient clamping of the metal composite components through the linkage component and the driver.

Benefits of technology

Through the improved clamping mechanism and driver agency, the convenient clamping and efficient welding of metal composite pipe components have been achieved, which significantly improves the welding efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of production and processing, and belongs to welding equipment for metal composite pipe fittings, which comprises a bottom plate and a plurality of groups of clamping mechanisms, the clamping mechanism is placed on the bottom plate, the clamping mechanism comprises a connecting piece and a clamping assembly, and a metal composite pipe is clamped in the clamping assembly; a linkage assembly is arranged on the clamping mechanism and is in transmission fit with the clamping assembly, and the linkage assembly is used for enabling the clamping assembly to get close to or get away from the center of the metal composite pipe. A first driving mechanism is arranged on the bottom plate, is connected with the clamping mechanism and is used for quickly positioning the clamping mechanism; a shell is welded to the bottom plate, and a hot melting butt welding machine is installed on the shell in a sliding mode. A connecting disc is rotated through a second driving mechanism, and the rotating wheel clamps and fixes the metal composite pipe under the action of a linkage assembly when the connecting disc rotates; the rotating wheel drives the metal composite pipe to rotate, and the metal composite pipe is welded in the circumferential direction.
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Description

Technical Field

[0001] The utility model belongs to the technical field of production and processing, and relates to welding equipment for metal composite pipe fittings. Background Art

[0002] Welding is a manufacturing process and technology that joins metals or other thermoplastic materials by heating, high temperature or high pressure. Metal composite pipe fittings are pipe fittings made of two or more different metal materials. It combines the advantages of various metal materials and has the characteristics of high strength, corrosion resistance, high temperature resistance, etc. It is widely used in the fields of petroleum, chemical industry, electric power, aerospace, etc. When using metal composite pipe fittings, they are usually welded together for easy use.

[0003] The prior art is that the patent application document of CN219704022U discloses a metal pipe welding device, including a workbench and a fixed bracket, the bottom of the workbench is fixedly connected with a fixed plate, and the inside of the fixed plate is rotatably connected with a connecting rod, and the side of the connecting rod is movably connected with a fastening belt, and the fixed bracket is fixedly installed on the top of the workbench; a hollow cylinder is rotatably connected in the fixed bracket, and a clamping assembly is arranged in the hollow cylinder, and the clamping assembly includes a threaded adjustment rod, an arc clamping plate and a limit slide rod, the bottom of the threaded adjustment rod is rotatably connected with an arc clamping plate, and the inner surface of the arc clamping plate is equidistantly installed with an arc rubber pad, and the top of the arc clamping plate is fixedly connected with a limit slide rod, and the bottom of the limit slide rod is fixedly connected with the top of the arc clamping plate. The device manually controls the threaded adjustment rod through the staff to make it cooperate with the limit slide rod, so that the clamping plate fixes and clamps the metal pipe fittings, and the clamping of the metal pipe fittings by this device is not convenient enough, which reduces the welding efficiency of the metal pipe fittings.

[0004] In order to solve the above problems, the utility model proposes a welding device for metal composite pipe fittings. Utility Model Content

[0005] In order to solve the problems existing in the background technology, the utility model proposes a welding device for metal composite pipe fittings.

[0006] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is as follows: a welding device for metal composite pipe fittings, comprising a base plate and a plurality of clamping mechanisms; the clamping mechanism is placed on the base plate, the clamping mechanism comprises a connecting piece and a clamping assembly, and the metal composite pipe is clamped in the clamping assembly; a linkage assembly is arranged on the clamping mechanism, and the linkage assembly cooperates with the clamping assembly in transmission, and is used for the clamping assembly to approach and move away from the center of the metal composite pipe;

[0007] The bottom plate is provided with a first driving mechanism, which is connected with the clamping mechanism and is used for fast positioning of the clamping mechanism; a shell is welded on the bottom plate, and a hot melt butt welding machine is slidably installed on the shell.

[0008] Furthermore, the connecting part includes a fixed plate, which is placed on the base plate, and support blocks are symmetrically arranged on the upper end of the fixed plate; a support platform is symmetrically arranged on the upper end of the fixed plate to assist in supporting the metal composite pipe; a connecting disk is rotatably installed on one side of the two support blocks, and the clamping assembly is installed on the corresponding connecting disk; a second driving mechanism is arranged on the connecting disk, and the second driving mechanism cooperates with the connecting disk in transmission.

[0009] Furthermore, the linkage assembly includes three sliders, which are evenly hinged on the connecting plate, and connecting rods are slidably arranged in the sliders; three fixed shafts are evenly fixed on the support block, and the connecting rods correspond to the fixed shafts one by one, and one end of the connecting rod is hinged to the corresponding fixed shaft; the other end of the connecting rod is connected to the clamping assembly.

[0010] Furthermore, the clamping assembly includes three rotating wheels, which correspond to the connecting rods one by one, and the rotating wheels are rollingly installed on the other end of the corresponding connecting rod away from the fixed axis.

[0011] Furthermore, the first driving mechanism includes two cylinders, which are symmetrically fixedly installed on the upper end of the bottom plate, and the telescopic ends of the two cylinders are fixedly connected to the top plate, and the top plate is abutted and matched with the fixed plate.

[0012] Furthermore, the second driving mechanism includes a first motor, a gear is rotatably mounted on the support block, a gear ring is fixedly sleeved on the connecting plate, and the gear ring meshes with the gear; the first motor is fixedly mounted on the support block, and the output end of the first motor is fixedly connected to the gear.

[0013] Furthermore, a threaded rod is rotatably provided on the shell, a connecting plate is threadedly connected to the threaded rod, and the hot melt butt welding machine is fixedly installed on the bottom end of the connecting plate;

[0014] A second motor is fixedly mounted on the shell, and an output end of the second motor is coaxially fixedly connected to the threaded rod.

[0015] Compared with the prior art, the utility model has the following beneficial effects: the connection disk is rotated by the second driving mechanism, and the rotation of the connection disk causes the rotating wheel to clamp and fix the metal composite pipe under the action of the linkage component; the rotating wheel drives the metal composite pipe to rotate, and the metal composite pipe is welded circumferentially. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the overall structure of the clamping mechanism in the utility model;

[0018] Figure 3 It is a structural schematic diagram of the second driving mechanism and the clamping assembly in the utility model;

[0019] Figure 4 It is an exploded view of the second driving mechanism and the clamping assembly in the utility model;

[0020] Figure 5 It is a cross-sectional view of the shell in the utility model.

[0021] In the figure: 1. bottom plate; 2. handle; 3. cylinder; 4. support block; 5. first motor; 6. gear; 7. metal composite pipe; 8. support platform; 9. shell; 10. second motor; 11. threaded rod; 12. connecting plate; 13. hot melt butt welding machine; 14. fixed shaft; 15. connecting rod; 16. slider; 17. gear ring; 18. connecting plate; 19. rotating wheel; 20. third motor; 21. fixed plate; 22. top plate; 23. slide groove. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] like Figure 1-Figure 4 As shown, the technical solution adopted by the utility model is as follows: a welding device for metal composite pipe fittings, comprising a base plate 1 and a plurality of clamping mechanisms. A slide groove 23 is symmetrically provided on the upper end of the base plate 1, and the clamping mechanism is slidably placed in the slide groove 23. A first driving mechanism is provided on the base plate 1, and the first driving mechanism cooperates with the clamping mechanism in transmission to enable the clamping mechanism to be quickly positioned.

[0024] The upper end of the bottom plate 1 is welded to a housing 9, and a groove is provided on the housing 9. A threaded rod 11 is vertically rotatably arranged in the groove. A connecting plate 12 is threadedly connected to the threaded rod 11, and a hot melt butt welding machine 13 is fixedly installed at the bottom end of the connecting plate 12. The hot melt butt welding machine 13 welds the metal composite pipe 7. A second motor 10 is fixedly installed on the upper end of the housing 9, and the output end of the second motor 10 passes through the housing 9 and is coaxially fixedly connected to the threaded rod 11.

[0025] The clamping mechanism includes a connecting piece and a clamping assembly arranged on the connecting piece. The connecting piece includes a fixing plate 21. A support block 4 is symmetrically welded to the upper end of the fixing plate 21. The upper part of the support block 4 is a circular block. A handle 2 is welded to the side away from the two support blocks 4, and the clamping mechanism is installed by the handle 2. A support platform 8 is symmetrically welded to the upper end of the fixing plate 21, and the support platform 8 is used to support the metal composite pipe 7. The support platform 8 is located between the two support blocks 4. An arc groove is provided on the upper end of the support platform 8 to facilitate supporting the metal composite pipe 7.

[0026] The adjacent sides of the two support blocks 4 are both rotatably connected with a connection plate 18. The support blocks 4 and the connection plate 18 are both provided with circular through holes, and the through holes on the support blocks 4 correspond to the through holes on the connection plate 18. The metal composite tube 7 is placed in the through hole.

[0027] The clamping assembly is arranged in the through hole of the connecting disk 18, and the clamping mechanism is used to fix the metal composite pipe 7. The clamping assembly includes three rotating wheels 19. Three annular grooves are evenly opened on the connecting disk 18 along the circumferential direction, and a slider 16 is slidably arranged in the annular groove, and the slider 16 is hinged to the connecting plate 12 through an axial rod. A connecting rod 15 is slidably arranged in the slider 16. Three fixed shafts 14 are evenly fixedly connected to the side of the support block 4 close to the connecting disk 18, and the fixed shaft 14 is arranged horizontally. The connecting rod 15 corresponds to the fixed shaft 14 one by one, and one end of the connecting rod 15 is rotatably connected to the corresponding fixed shaft 14. The rotating wheel 19 corresponds to the connecting rod 15 one by one, and the rotating wheel 19 is rotatably installed at the end of the corresponding connecting rod 15 away from the fixed shaft 14. A third motor 20 is fixedly installed on one of the rotating rods 15, and the output end of the third motor 20 is coaxially fixedly connected to the corresponding rotating wheel 19.

[0028] The bottom plate 1 is provided with a first driving mechanism, which is in transmission cooperation with the fixed plate 21. The first driving mechanism includes a cylinder 3. There are two cylinders 3, which are symmetrically fixedly installed on the upper end of the bottom plate 1. The telescopic end of the cylinder 3 is fixedly connected with a top plate 22. The top plate 22 is in abutment cooperation with the fixed plate 21.

[0029] The connecting disk 18 is provided with a second driving mechanism. The second driving mechanism includes a first motor 5. A gear 6 is rotatably provided on one side of the supporting block 4 close to the connecting disk 18. A gear ring 17 is fixedly provided on the connecting disk 18, and the gear ring 17 meshes with the gear 6. The first motor 5 is fixedly installed on the other side of the supporting block 4, and the output end of the first motor 5 passes through the connecting disk 18 and is coaxially fixedly connected with the gear 6.

[0030] A controller is provided on the housing 9, and a plurality of control modules are installed in the controller. The controller is electrically connected to the first motor 5, the second motor 10, the third motor 20, and the cylinder 3. The operation of the welding device is controlled by the controller to realize the integrated design of the welding device. A buzzer is installed on the housing 9, and the buzzer is electrically connected to the controller. When the metal composite component is about to be welded, the buzzer emits a buzzing sound to remind. A display screen is installed on the housing 9, and the display screen is electrically connected to the controller, and the display screen displays the welding time.

[0031] The control module includes a time module, a speed module, etc. The speed module controls the transmission speed during the welding process of different metal composite pipes 7. The time module can control the welding time and transmission time of different metal composite pipes 7. When the welding time is over, the controller stops the first motor 5, the second motor 10, the third motor 20 and the cylinder 3, takes out the welded metal composite pipe 7 and the clamping mechanism, and puts the next group of assembled metal composite pipes 7 and the clamping mechanism into the chute 23, saving waiting time and improving production efficiency.

[0032] In summary, a group of assembled metal composite pipes 7 and the clamping mechanism are placed in the slide groove 23 on the bottom plate 1. The position where the metal composite pipe 7 needs to be welded is in the same vertical plane as the axis of the hot-melt butt welding machine 13.

[0033] Start the cylinder 3, which moves the top plate 22 toward the shell 9. The top plate 22 contacts the fixed plate 21 and pushes the clamping mechanism to move as a whole. When the welding point of the metal composite pipe 7 is below the hot-melt butt welding machine 13, the cylinder 3 stops.

[0034] The second motor 10 is started, and the second motor 10 rotates the threaded rod 11, and the threaded rod 11 moves the connecting plate 12 downward, and the connecting plate 12 moves the hot melt butt welding machine 13, and the hot melt butt welding machine 13 is moved to the position where the metal composite pipe 7 is to be welded, and the second motor 10 stops. The hot melt butt welding machine 13 welds the metal composite pipe 7. At the same time, the third motor 20 is started, and the third motor 20 rotates one of the rotating wheels 19, and the rotating wheel 19 rotates the metal composite pipe 7, and the metal composite pipe 7 rotates the other two rotating wheels 19, and the welding of the metal composite pipe 7 is completed.

[0035] During the welding process, the display screen displays the welding time. When the welding time is about to end, the welding countdown starts and the buzzer sounds to remind you. The next group of metal composite pipes 7 is assembled. The metal composite pipe 7 is passed between the three rotating wheels 19 so that the other end of the metal composite pipe 7 is placed on the support platform 8. The ends of the two metal composite pipes 7 that are close to each other are abutted.

[0036] Start the first motor 5, which makes the gear 6 rotate forward, and the gear 6 makes the connecting plate 18 rotate backward through the gear ring 17, and the connecting plate 18 rotates with the slider 16, and the slider 16 makes the connecting rod 15 rotate upward around the axis of the fixed shaft 14, and at the same time, the connecting rod 15 slides relative to the slider 16, and the connecting rod 15 moves the rotating wheel 19 to the center of the metal composite pipe 7 during the rotation process, thereby clamping and fixing the metal composite pipe 7. When the next group of metal composite pipes 7 is assembled, the welding of the metal composite pipes 7 in the process of welding is completed. The three rotating wheels 19 can clamp and fix the metal composite pipes 7 of different sizes.

[0037] After a group of metal composite pipes 7 are welded, the cylinder 3 contracts, the second motor 10 reverses the threaded rod 11, the threaded rod 11 moves the connecting plate 12, and the connecting plate 12 moves the hot melt butt welder 13 away from the metal composite pipe 7. After the hot melt butt welder 13 is away from the metal composite pipe 7, the welded metal composite pipe 7 and the clamping mechanism are quickly removed by the handle 2, and the next group of assembled metal composite pipes 7 and the clamping mechanism are placed in the slide 23. Repeat the above operation to weld the metal composite pipe 7. This saves waiting time and improves production efficiency.

[0038] The welded metal composite pipe 7 is removed. The first motor 5 is reversed, and the first motor 5 causes the gear 6 to reverse, and the gear 6 causes the connecting plate 18 to rotate forward through the gear ring 17, and the connecting plate 18 causes the connecting rod 15 to move away from the center point of the connecting plate 18 through the slider 16. The metal composite pipe 7 can be removed.

[0039] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A welding device for metal composite pipe fittings, comprising: A base plate (1) and a plurality of clamping mechanisms; the clamping mechanism is characterized in that the clamping mechanism is placed on the base plate (1), the clamping mechanism comprises a connecting piece and a clamping assembly, and a metal composite pipe (7) is clamped in the clamping assembly; a linkage assembly is arranged on the clamping mechanism, and the linkage assembly cooperates with the clamping assembly in transmission, and is used for the clamping assembly to approach or move away from the center of the metal composite pipe (7); A first driving mechanism is arranged on the bottom plate (1), the first driving mechanism is connected to the clamping mechanism and is used for fast positioning of the clamping mechanism; a shell (9) is welded on the bottom plate (1), and a hot melt butt welding machine (13) is slidably mounted on the shell (9).

2. The metal composite pipe welding device according to claim 1, characterized in that: The connecting member comprises a fixing plate (21), the fixing plate (21) being placed on a bottom plate (1), and a supporting block (4) being symmetrically arranged on the upper end of the fixing plate (21); a supporting platform (8) being symmetrically arranged on the upper end of the fixing plate (21) for assisting the metal composite pipe (7) in supporting; a connecting disk (18) is rotatably mounted on one side of the two supporting blocks (4) adjacent to each other, and a clamping assembly is mounted on the corresponding connecting disk (18); a second driving mechanism is arranged on the connecting disk (18), and the second driving mechanism is in transmission cooperation with the connecting disk (18).

3. The metal composite pipe welding equipment according to claim 2, characterized in that: The linkage assembly comprises three sliders (16), the three sliders (16) are evenly hinged on the connection plate (18), and a connecting rod (15) is slidably arranged inside the slider (16); three fixed shafts (14) are evenly fixedly arranged on the support block (4), the connecting rods (15) correspond to the fixed shafts (14) one by one, and one end of the connecting rod (15) is hinged to the corresponding fixed shaft (14); and the other end of the connecting rod (15) is connected to the clamping assembly.

4. The metal composite pipe welding equipment according to claim 3, characterized in that: The clamping assembly comprises three rotating wheels (19), the rotating wheels (19) correspond to the connecting rods (15) one by one, and the rotating wheels (19) are rollingly mounted on the other end of the corresponding connecting rod (15) away from the fixed shaft (14).

5. The metal composite pipe welding equipment according to claim 2, characterized in that: The first driving mechanism comprises two cylinders (3), the two cylinders (3) are symmetrically fixedly mounted on the upper end of the bottom plate (1), the telescopic ends of the two cylinders (3) are fixedly connected to a top plate (22), and the top plate (22) is in abutment with the fixed plate (21).

6. The metal composite pipe welding equipment according to claim 2, characterized in that: The second driving mechanism comprises a first motor (5), a gear (6) rotatably mounted on a support block (4), a gear ring (17) fixedly sleeved on a connecting plate (18), and the gear ring (17) meshes with the gear (6); the first motor (5) is fixedly mounted on the support block (4), and an output end of the first motor (5) is fixedly connected to the gear (6).

7. The metal composite pipe welding equipment according to claim 1, characterized in that: A threaded rod (11) is rotatably provided on the housing (9), a connecting plate (12) is threadedly connected to the threaded rod (11), and a hot melt butt welding machine (13) is fixedly installed at the bottom end of the connecting plate (12); A second motor (10) is fixedly mounted on the housing (9), and an output end of the second motor (10) is coaxially fixedly connected to the threaded rod (11).

Citation Information

Patent Citations

  • Metal pipe fitting welding device

    CN219704022U