Fixed die for continuous casting of grid
By setting a limiting mechanism and an adjustment mechanism in the plate-grid continuous casting fixed mold, fine-tuning alignment between the fixed mold and the moving mold roller is achieved, the alignment problems caused by the fixed mold loading and unloading and wear are solved, and the quality of the plate-grid forming is improved.
Patent Information
- Application Number
- CN202421142734.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-24
AI Technical Summary
During the production process of the grid, the fixed mold needs to be loaded and unloaded due to the solidification of lead liquid. Long-term wear may lead to the inability to align between the stationary mold and the moving mold roller, which affects the forming quality of the grid. The fixed position of the stationary mold needs to be carried out. Fine-tuning.
A limiting mechanism and an adjustment mechanism are provided. By moving the limiting block left and right through the adjustment mechanism, the limiting block and the fixed seat are displaced relative to each other, so that the fixed mold is finely adjusted and aligned with the moving mold roller.
Accurate alignment between the fixed mold and the moving mold roller is achieved, the quality of the grid forming is improved, the wear of the fixed mold is reduced, and the installation and debugging process of the fixed mold is simplified.
Smart Images

Figure CN222492120U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of plate grid production equipment, in particular to a plate grid continuous casting fixed die. Background Art
[0002] The grid is the main component of the lead-acid battery, and the continuous casting production process is generally adopted. During production, the fixed mold and the movable mold roller need to be matched and fixed. The fixed mold relies on the push of the pressure plate to lean against the movable mold roller. The molten lead liquid from the lead melting furnace is pumped into the lead delivery pipe, and the lead delivery pipe passes through the fixed mold. Part of the lead liquid enters the fixed mold cavity through the through hole of the lead delivery pipe, and is coated on the grid frame moved by the movable mold roller with the help of the lead outlet hole on the side of the fixed mold facing the movable mold. Since the lead liquid in the lead delivery pipe is always in a flowing state, the lead liquid is prevented from solidifying in the fixed mold under working conditions.
[0003] However, during production breaks, the fixed mold needs to be removed for cleaning due to the solidification of the molten lead. The frequent loading and unloading of the fixed mold and the long-term wear between the fixed mold and the fixed structure may cause the fixed mold and the movable mold roller to be misaligned during reinstallation, affecting the forming quality of the grid and requiring fine-tuning of the fixed position of the fixed mold. Utility Model Content
[0004] In order to solve the problems existing in the above-mentioned prior art, the utility model provides a fixed mold for grid continuous casting. By setting a limiting mechanism and an adjusting mechanism, the limiting block is moved left and right with the help of the adjusting mechanism, so that the limiting structure and the fixed seat are relatively displaced, so that the fixed mold is fine-tuned and aligned with the movable mold roller.
[0005] The specific technical solution adopted by the utility model is:
[0006] The grid continuous casting fixed mold comprises a fixed mold body and a lead feeding pipe arranged on a workbench, a mounting port is arranged at the end of the fixed mold body, the lead feeding pipe is inserted into the inner cavity of the fixed mold body along the mounting port and fixed, one side of the fixed mold body presents a concave arc surface matching with the movable mold roller, the concave arc surface is provided with lead outlet holes along the length direction of the fixed mold body, the tube wall of the lead feeding pipe is provided with through holes facing the lead outlet holes along the length direction, a fixing seat fixedly connected with the fixed mold body is further provided below the fixed mold body, a limiting mechanism and an adjusting mechanism are arranged at the bottom of the fixing seat, the limiting mechanism comprises a limiting block and a limiting convex strip matching with concave and convex shapes, the limiting convex strip is fixed to the surface of the workbench, the limiting block is fixed to the fixing seat by means of the adjusting mechanism and has the freedom to translate along the length direction of the fixed mold body.
[0007] The fixing seat is a convex structure, and two L-shaped baffles are symmetrically arranged on the workbench. A fixing groove is formed between the two baffles, and the limiting convex strip is located in the middle part of the fixing groove. The skirts on both sides of the fixing seat match the fixing groove and form a plug-in match, and the width of the fixing groove is greater than the width of the bottom of the fixing seat.
[0008] The adjustment mechanism includes a fixing bolt and a limit groove, the limit block is fixed in the limit groove, the width of the limit groove is greater than the width of the limit block and the limit block has the freedom to move left and right in the limit groove, the limit block is provided with a fixing hole penetrating the limit block, the fixing hole is arranged in the vertical direction, the fixing bolt passes through the fixing hole and abuts against the fixing seat, and the limit block is fixed by means of the fixing bolt.
[0009] A transition pipe is also provided at the installation opening of the fixed mold body. The transition pipe includes a pipe body and a threaded joint. The threaded joint is fixedly connected to the fixed mold body by means of the pipe body, and the threaded joint is threadedly connected to the lead delivery pipe.
[0010] The inner cavity of the fixed mold body is also provided with a heating device, and the end of the fixed mold body is provided with a heating port. The heating device extends into the inner cavity of the fixed mold body through the heating port and is fixed.
[0011] The heating devices are provided in multiple groups, and the multiple groups of heating devices are arranged in a ring shape around the lead delivery pipe.
[0012] The beneficial effects of the utility model are:
[0013] The utility model is provided with a limiting mechanism and an adjusting mechanism. When fine adjustment is required to align the fixed mold with the movable mold roller, the limiting block is moved left and right with the help of the adjusting mechanism, so that the limiting block and the fixed seat are relatively displaced, so that the fixed mold is fine-tuned and aligned with the movable mold roller, and then the limiting block is fixedly matched with the limiting convex strip. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a front structural schematic diagram of the utility model;
[0015] Figure 2 It is a schematic diagram of the internal structure of the utility model;
[0016] Figure 3 for Figure 1 A schematic diagram of the cross-sectional structure cut along the lead outlet direction;
[0017] Figure 4 for Figure 2 A magnified schematic diagram of part A;
[0018] Figure 5 It is a side structural schematic diagram of the utility model;
[0019] In the attached drawings, 1, workbench, 2, fixed mold body, 3, lead delivery pipe, 4, lead outlet hole, 5, through hole, 6, fixed seat, 7, limit block, 8, limit convex strip, 9, baffle, 10, fixing bolt, 11, fixing hole, 12, limit groove, 13, pipe body, 14, threaded joint, 15, heating device, 16, nitrogen delivery pipe, 17, lead return pipe, 18, rib. DETAILED DESCRIPTION
[0020] The utility model is further described below in conjunction with the accompanying drawings and specific embodiments:
[0021] Specific implementation examples Figure 1-5 As shown, the utility model provides a fixed mold for continuous casting of a plate grid, comprising a fixed mold body 2 and a lead feeding pipe 3 arranged on a workbench 1, the fixed mold body 2 is a hollow box-shaped structure, one side of the fixed mold body 2 is a concave arc surface matching the movable mold roller, the concave arc surface is provided with a lead outlet hole 4 along the length direction of the fixed mold body 2, the end of the fixed mold body 2 is also provided with a mounting port, the lead feeding pipe 3 is inserted into the inner cavity of the fixed mold body 2 along the mounting port and is fixed, the tube wall of the lead feeding pipe 3 is provided with a through hole 5 facing the lead outlet hole 4 along the length direction, a fixed seat 6 fixedly connected to the fixed mold body 2 is further provided below the fixed mold body 2, a limiting mechanism and an adjusting mechanism are provided at the bottom of the fixed seat 6, the limiting mechanism comprises a limiting block 7 and a limiting convex strip 8 matching in a concave and convex shape, the limiting convex strip 8 is fixed to the surface of the workbench 1, the limiting block 7 is fixed to the fixing seat 6 by means of the adjusting mechanism and has the freedom to translate along the length direction of the fixed mold body 2.
[0022] Currently, during breaks in the production of the grid, the fixed mold needs to be removed for cleaning due to the solidification of the molten lead. In addition, long-term wear between the fixed mold and the fixed structure may cause the fixed mold and the movable mold roller to be misaligned when they are reinstalled, affecting the molding quality of the grid. It is necessary to fine-tune the fixed position of the fixed mold.
[0023] Therefore, the utility model is provided with a limiting mechanism and an adjusting mechanism. When fine adjustment is required to align the fixed mold with the movable mold roller, the limiting block 7 is moved left and right with the help of the adjusting mechanism, so that the limiting block 7 and the fixed seat 6 are relatively displaced, so that the fixed mold is fine-tuned and aligned with the movable mold roller, and then the limiting block 7 is fixedly matched with the limiting convex strip 8.
[0024] like Figure 1As shown, the fixing seat 6 is a convex structure, and two L-shaped baffles 9 are symmetrically arranged on the workbench 1, a fixing groove is formed between the two baffles 9, and the limiting convex strip 8 is located in the middle of the fixing groove. The skirts on both sides of the fixing seat 6 match the fixing groove and form a plug-in match, and the width of the fixing groove is greater than the width of the bottom of the fixing seat 6. The fixing groove will be slightly wider than the base, ensuring that the L-shaped baffles 9 on both sides can press the skirt of the base, ensuring that the base can be easily inserted into the fixing groove, and the horizontal limit is mainly with the help of the limit block 7, which also has a guiding function, so that the base can be accurately inserted into the fixing groove.
[0025] like Figure 1-4 As shown, the adjustment mechanism includes a fixing bolt 10 and a limiting groove 12, the limiting block 7 is fixed in the limiting groove 12, the width of the limiting groove 12 is greater than the width of the limiting block 7, and the limiting block 7 has the freedom to move left and right in the limiting groove 12, the limiting block 7 is provided with a fixing hole 11 penetrating the limiting block 7, the fixing hole 11 is arranged in the vertical direction, the fixing bolt 10 passes through the fixing hole 11 and abuts against the fixing seat 6, and the limiting block 7 is fixed by means of the fixing bolt 10. When fine-tuning the fixed mold, loosen the fixing bolt 10 and fine-tune the position of the fixing seat 6 left and right to align the fixed mold with the movable mold roller, and then re-tighten the fixing bolt 10 to fix the limiting block 7 and the fixing seat 6.
[0026] like Figure 1-3 As shown, a transition pipe is also provided at the installation opening of the fixed mold body 2, and the transition pipe includes a pipe body 13 and a threaded joint 14. The threaded joint 14 is fixedly connected to the fixed mold body 2 by means of the pipe body 13, and the threaded joint 14 is threadedly connected to the lead delivery pipe 3. During production breaks, the lead delivery pipe 3 also needs to be disassembled from the threaded joint 14. Therefore, the lead delivery pipe 3 will be frequently installed and disassembled from the threaded joint 14. During the installation and disassembly process, the threads of the threaded joint 14 will be worn, which will affect the sealing between the lead delivery pipe 3 and the threaded joint 14, and may In case of lead liquid leakage, the threaded joint 14 needs to be replaced regularly, but the threaded joint 14 of the traditional grid fixed mold is directly welded to the fixed mold body 2. The fixed mold body 2 may be damaged when the threaded joint 14 is replaced. Therefore, the utility model is provided with a transition pipe. When replacing, the threaded joint 14 is cut off along the connection between the pipe body 13 and the threaded joint 14, and then the new threaded joint 14 is welded to the cross section. This structure makes the cross section of the cut threaded joint 14 away from the fixed mold body 2, thereby avoiding the possibility of damaging the fixed mold body 2 when replacing the threaded joint 14.
[0027] like Figure 1-3 and Figure 5As shown, the inner cavity of the fixed mold body 2 is also provided with a heating device 15, and the end of the fixed mold body 2 is provided with a heating port, and the heating device 15 extends into the inner cavity of the fixed mold body 2 through the heating port and is fixed. The utility model is also provided with a heating device 15, and the heating device 15 can be an electric heating resistance wire, which continuously heats the lead liquid in the lead delivery pipe 3 to prevent the lead liquid from solidifying.
[0028] like Figure 1-3 and Figure 5 As shown, the heating device 15 is provided with multiple groups, and the multiple groups of heating devices 15 are arranged in a ring shape around the lead delivery tube 3. The lead delivery tube 3 is heated by wrapping it with multiple groups of electric thermal resistance wires to ensure that the lead delivery tube 3 is heated evenly.
[0029] In addition, Figure 1-3 As shown, the utility model is also provided with a nitrogen delivery pipe 16, a lead return pipe 17 and a rib 18. The rib 18 is arranged on a concave arc surface. The rib 18 is used to be embedded in the cavity of the grid to prevent excessive lead liquid in the grid cavity from affecting the uniformity of the grid. Inert gas protection holes are evenly distributed on the nitrogen delivery pipe 16. The inert gas protection holes and the ribs 18 are alternately distributed. The nitrogen delivery pipe 16 will transport nitrogen and other stable gases to reduce the contact between the lead liquid and oxygen in the air during the continuous casting of the grid, reduce the impurity content in the grid, and improve the quality of the grid. The lead return pipe 17 is connected to the end of the lead delivery pipe for recovering the lead liquid.
Claims
1. A grid continuous casting fixed die, comprising a fixed die body (2) and a lead delivery pipe (3) arranged on a workbench (1), wherein an installation opening is arranged at the end of the fixed die body (2), and the lead delivery pipe (3) is inserted into the inner cavity of the fixed die body (2) along the installation opening and fixed, one side of the fixed die body (2) presents a concave arc surface matching with a movable die roller, and the concave arc surface is provided with a lead outlet hole (4) along the length direction of the fixed die body (2), and a through hole (5) facing the lead outlet hole (4) is arranged on the tube wall of the lead delivery pipe (3) along the length direction, characterized in that: A fixing seat (6) fixedly connected to the fixed mold body (2) is further provided below the fixed mold body (2); a limiting mechanism and an adjusting mechanism are provided at the bottom of the fixing seat (6); the limiting mechanism comprises a limiting block (7) and a limiting convex strip (8) which are matched in a concave and convex shape; the limiting convex strip (8) is fixed to the surface of the workbench (1); the limiting block (7) is fixed to the fixing seat (6) by means of the adjusting mechanism and has the freedom to translate along the length direction of the fixed mold body (2).
2. The grid continuous casting fixed mold according to claim 1, characterized in that: The fixing seat (6) is of a convex structure. Two L-shaped baffles (9) are symmetrically arranged on the workbench (1). A fixing groove is formed between the two baffles (9). The limiting convex strip (8) is located in the middle of the fixing groove. The skirts on both sides of the fixing seat (6) match the fixing groove and form a plug-in match. The width of the fixing groove is greater than the width of the bottom of the fixing seat (6).
3. The grid continuous casting fixed mold according to claim 1, characterized in that: The adjustment mechanism comprises a fixing bolt (10) and a limiting groove (12); the limiting block (7) is fixed in the limiting groove (12); the width of the limiting groove (12) is greater than the width of the limiting block (7); and the limiting block has the freedom to move left and right in the limiting groove; the limiting block (7) is provided with a fixing hole (11) penetrating the limiting block (7); the fixing hole (11) is arranged in a vertical direction; the fixing bolt (10) passes through the fixing hole (11) and abuts against the fixing seat (6); and the limiting block (7) is fixed by means of the fixing bolt (10).
4. The grid continuous casting fixed mold according to claim 1, characterized in that: A transition pipe is also provided at the installation opening of the fixed mold body (2), and the transition pipe comprises a pipe body (13) and a threaded joint (14). The threaded joint (14) is fixedly connected to the fixed mold body (2) by means of the pipe body (13), and the threaded joint (14) is threadedly connected to the lead delivery pipe (3).
5. The grid continuous casting fixed mold according to claim 1, characterized in that: The inner cavity of the fixed mold body (2) is also provided with a heating device (15), and the end of the fixed mold body (2) is provided with a heating port, and the heating device (15) extends into the inner cavity of the fixed mold body (2) via the heating port and is fixed.
6. The grid continuous casting fixed mold according to claim 5, characterized in that: The heating devices (15) are provided in multiple groups, and the multiple groups of heating devices (15) are arranged in a ring shape around the lead delivery pipe (3).