Composite rolling device

By designing a composite roller pressing device, using the milling groove of the composite roller and the extrusion of the roller, the problem of thickness loss in the rolling processing is solved, and the foam composite effect that meets the thickness and size requirements is achieved.

CN222495480UActive Publication Date: 2025-02-18LINGSHENGCHENG TECH JIANGSU CO LTD
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Patent Information

Application Number
CN202421177454.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-02-18
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

During the rolling process of existing foam composite devices, foam materials with softer materials will become thinner due to the extrusion of the pressing roller, resulting in thickness loss and cannot meet the thickness and dimension requirements.

Method used

A composite roller pressing device is designed, including a first side plate, a driving assembly, a first roller, a second roller and a composite roller. The outer surface of the composite roller is provided with a milling groove, and foam is placed on the composite roller and the second roller. The composite is carried out under the extrusion of the wheel to reduce thickness loss.

Benefits of technology

Through this device, the thickness loss of foam can be reduced during the composite processing, so that the roll-processed foam can meet the thickness and size requirements.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a compound rolling device relates to connector technical field, compound rolling device includes first side plate, drive subassembly, first roller, second roller and compound roll, first roller is provided between first side plate, drive subassembly is connected with first roller, second roller is located first roller, and with first roller meshing transmission, compound roll is provided with compound roll. The composite roller is rotationally arranged between the first side plates, a milling groove is formed in the outer surface of the composite roller, foam abuts against the bottom face of the milling groove and the outer surface of the second roller, and the foam is composited under extrusion of the composite roller and the second roller. According to the composite rolling device, the milling groove is formed in the composite roller, the foam abuts against the bottom face of the milling groove of the composite roller and the outer surface of the second roller wheel in the composite process, the foam is composited under extrusion of the composite roller and the second roller wheel, the thickness loss of the foam can be reduced when the foam made of soft materials is composited, and the foam quality is improved. And the rolled foam meets the thickness size requirement.
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Description

Technical Field

[0001] The utility model relates to the technical field of connectors, in particular to a composite rolling device. Background Art

[0002] Foam is a material made of foamed plastic particles, referred to as foam. Foam has a series of characteristics such as elasticity, light weight, rapid pressure-sensitive fixation, easy use, easy bending, ultra-thin volume, and reliable performance. The thickness of foam is relatively thin. In order to obtain a foam product with thicker thickness and better performance, it is often necessary to laminate two foams together.

[0003] The existing foam composite device rolls the foam through a pressure roller. When the composite material is softer than the foam material, the foam will be squeezed by the pressure roller, and the foam material will become thinner, thereby losing the thickness of the foam, resulting in the foam after rolling processing failing to meet the thickness size requirements. Utility Model Content

[0004] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model provides a composite rolling device, which can reduce the thickness loss of foam during the composite processing process, so that the foam after rolling can meet the thickness size requirements.

[0005] According to the first embodiment of the present invention, the composite rolling device comprises:

[0006] A first side plate, wherein two first side plates are symmetrically arranged, and a driving assembly is disposed on one side of the first side plate;

[0007] A first roller is horizontally arranged between the first side plates, and an output end of the driving assembly is connected to the first roller to drive the first roller to rotate;

[0008] A second roller is located above the first roller, and the second roller is meshed with the first roller for transmission;

[0009] A composite roller is rotatably disposed between the first side plates, the composite roller is located above the second roller and is parallel to the second roller, and a milling groove is formed on the outer surface of the composite roller;

[0010] The foam is passed through between the second roller and the composite roller, and is composited under the extrusion of the milling groove bottom surface and the outer surface of the second roller.

[0011] The composite rolling device according to the embodiment of the utility model has at least the following beneficial effects: the composite rolling device comprises a first side plate, a driving assembly, a first roller, a second roller and a composite roller, the two first side plates are symmetrically arranged, a driving assembly is provided on one side of the first side plate, the first roller is horizontally arranged between the first side plates, the first roller is connected to the driving assembly and rotates under the drive of the driving assembly, the second roller is located above the first roller, and the second roller is meshed with the first roller for transmission, so the driving assembly drives the first roller to rotate while also driving the second roller to rotate, the composite roller is rotatably arranged between the two first side plates, and the composite roller is located in the second The outer surface of the composite roller is provided with a milling groove above the roller and parallel to the second roller. The foam can pass through the gap between the second roller and the composite roller. Because the composite roller is located above the second roller, the second roller rotates under the drive of the driving component, and the foam will abut against the bottom surface of the milling groove of the composite roller and the outer surface of the second roller. Since there is a certain gap between the bottom surface of the milling groove of the composite roller and the outer surface of the second roller, the foam is located in the milling groove and is compounded under the extrusion of the composite roller and the second roller. The softer foam can reduce the thickness loss of the foam during compounding, so that the foam after rolling can meet the thickness size requirements.

[0012] According to some embodiments of the present invention, the material of the outer layer of the composite roller is ethylene-vinyl acetate copolymer, the ethylene-vinyl acetate copolymer is sleeved on the steel core of the composite roller, and the hardness of the ethylene-vinyl acetate copolymer is 25 degrees.

[0013] According to some embodiments of the present invention, the depth of the milling groove is 0.1 mm to 2 mm, and the depth of the milling groove matches the thickness of the foam.

[0014] According to some embodiments of the present invention, the width of the milling groove is larger than the width of the foam.

[0015] According to some embodiments of the utility model, a slider is further included, and the slider is provided with a bearing, and the first roller, the second roller and the composite roller are all rotatably arranged on the bearing.

[0016] According to some embodiments of the present invention, the first side plate is provided with a sliding groove, and the sliding block is slidably disposed in the sliding groove.

[0017] According to some embodiments of the present invention, the sliding block is provided with an abutting portion, and the abutting portion abuts against opposite sides of the two first side plates.

[0018] According to some embodiments of the utility model, a pressure block is arranged above the slider, the bottom of the pressure block abuts against the slider, the pressure block is connected to a pressure rod, a fixed block is provided on the top of the first side plate, and the pressure rod is rotatably set on the fixed block, so that the pressure block can move in the vertical direction.

[0019] According to some embodiments of the present invention, the sliding block is provided with a protrusion, and the protrusion extends in a direction away from the first side plate.

[0020] According to some embodiments of the present invention, a second side panel is connected between the first side panels, and the second side panel is perpendicular to the first side panel.

[0021] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The present invention is further described below with reference to the accompanying drawings and embodiments, wherein:

[0023] Figure 1 This is a schematic diagram of the structure of the composite rolling device of the utility model;

[0024] Figure 2 It is a front view of the composite rolling device;

[0025] Figure 3 It is a structural schematic diagram of the composite roller;

[0026] Figure 4 It is a structural schematic diagram of the slider;

[0027] Figure 5 It is a structural schematic diagram of a slider in some other embodiments;

[0028] Figure 6 It is a schematic diagram of the structure of the briquette;

[0029] Figure 7 for Figure 1 Enlarged view of point A.

[0030] Reference numerals:

[0031] The first side plate 100, the second side plate 110, the slide groove 111, the driving assembly 200, the motor 210, the reducer 220, the first roller 300, the second roller 310, the composite roller 320, the milling groove 321, the steel core 322, the protrusion 400, the slider 500, the abutment portion 510, the pressure block 600, the pressure rod 610, and the fixing block 700. DETAILED DESCRIPTION

[0032] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0033] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0034] In the description of the present utility model, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0035] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0036] Foam is a material made of foamed plastic particles, referred to as foam. Foam has a series of characteristics such as elasticity, light weight, rapid pressure-sensitive fixation, easy use, easy bending, ultra-thin volume, and reliable performance. The thickness of foam is relatively thin. In order to obtain a foam product with thicker thickness and better performance, it is often necessary to laminate two foams together.

[0037] The existing foam composite device rolls the foam through a pressure roller. When the composite material is softer than the foam material, the foam will be squeezed by the pressure roller, so that the foam material will become thinner and lose the foam thickness. The foam after rolling cannot meet the thickness size requirements.

[0038] The following is combined with Figures 1 to 7 The utility model is described in further detail.

[0039] Reference Figures 1 to 3As shown, the composite rolling device includes a first side plate 100, a driving assembly 200, a first roller 300, a second roller 310 and a composite roller 320. There are two first side plates 100, which are symmetrically arranged. A pin hole is opened at the bottom of the first side plate 100. The pin hole cooperates with the pin to position the first side plate 100 on the workbench. A driving assembly 200 is arranged on one side of the first side plate 100. The driving assembly 200 includes a motor 210 and a reducer 220. The motor 210 is connected to the reducer 220. The first roller 300 is located between the two first side plates 100. The first roller 300 is arranged horizontally. The motor 210 The first roller 300 is connected to the second roller 310 through the reducer 220. The reducer 220 matches the rotational speeds of the motor 210 and the first roller 300 and transmits the torque of the motor 210 to the first roller 300. The second roller 310 is also located between the two first side plates 100 and above the first roller 300. The second roller 310 is meshed with the first roller 300 for transmission, that is, the second roller 310 can rotate synchronously with the first roller 300 under the drive of the driving assembly 200. The composite roller 320 is rotatably disposed between the two first side plates 100. The composite roller 320 is located above the second roller 310. It can also be understood that the first roller 300, the second roller 310 and the composite roller 320 are parallel to each other and are arranged in sequence from bottom to top. The composite roller 320 and the second roller 310 are horizontal to each other and leave a certain gap. The outer surface of the composite roller 320 is provided with a milling groove 321. The foam is completely located in the gap between the milling groove 321 and the second roller 310. The foam abuts against the bottom surface of the milling groove 321 of the composite roller 320 and the outer surface of the second roller 310, and is compounded under the extrusion of the composite roller 320 and the second roller 310.

[0040] It should be noted that, by opening a milling groove 321 on the composite roller 320, a second roller 310 and a first roller 300 are provided below the composite roller 320, and the driving component 200 arranged on the first side plate 100 drives the first roller 300 to rotate, thereby driving the second roller 310 to rotate. Since the foam abuts against the bottom surface of the milling groove 321 of the composite roller 320 and the outer surface of the second roller 310 during the composite process, there is a certain gap between the bottom surface of the milling groove 321 and the outer surface of the second roller 310, and the foam is located in the gap. The foam is compounded under the extrusion of the composite roller 320 and the second roller 310. The foam with a relatively soft material can reduce the thickness loss of the foam during composite, so that the foam after rolling can meet the thickness size requirements.

[0041] It is understandable that in some embodiments of the present invention, reference Figure 3As shown, the material of the outer layer of the composite roller 320 is ethylene-vinyl acetate copolymer (EVA). Ethylene-vinyl acetate copolymer is a general polymer composed of monomers such as ethylene and vinyl acetate. It has good elasticity, plasticity and chemical corrosion resistance, and is a material widely used in product manufacturing and engineering construction. Ethylene-vinyl acetate copolymer is sleeved on the steel core 322 of the composite roller 320 to form the outer layer of the composite roller 320. The hardness of ethylene-vinyl acetate copolymer is 25 degrees. The milling groove 321 is opened in the ethylene-vinyl acetate copolymer layer of the composite roller 320. The hardness of ethylene-vinyl acetate copolymer is 25 degrees. Ethylene-vinyl acetate copolymer is relatively soft, similar to the softness of rubber, and can provide good shock absorption and comfort. Ethylene-vinyl acetate copolymer is used as the outer layer of the composite roller 320, and a processing groove is milled in the outer layer using a CNC machine tool for extruding composite foam. The soft outer layer of the composite roller 320 extrudes the foam, which can reduce the loss of foam thickness during the composite process.

[0042] It is understandable that in some embodiments of the present invention, reference Figure 1 and Figure 3 As shown, the depth of the milling groove 321 of the composite roller 320 is 0.1 mm to 2 mm. The composite roller 320 with the milling groove 321 of 0.1 mm depth cooperates with the second roller 310 to process thinner foam. The composite roller 320 with the milling groove 321 of 2 mm depth cooperates with the second roller 310 to process thicker foam. Composite foams with different thickness requirements can be processed by composite rollers 320 with different milling groove 321 depths, so that the processed foam meets the thickness size requirements.

[0043] It is understandable that in some embodiments of the present invention, reference Figure 1 and Figure 3 As shown, the width of the milling groove 321 is larger than the width of the foam to be composited. This arrangement allows the foam to be completely located in the milling groove 321, so that the foam can be completely squeezed by the composite roller 320 and the second roller 310 during the composite processing, thereby processing a composite foam that meets the processing requirements.

[0044] It is understandable that in some embodiments of the present invention, reference Figure 1 , Figure 4 and Figure 7As shown, it also includes a slider 500, which is provided with bearings. Both ends of the second roller 310 and the compound roller 320 are connected to the slider 500 and can rotate freely through the bearings of the slider 500. The first side plate 100 is provided with a slide groove 111. The size of the slider 500 matches the size of the slide groove 111. The slider 500 can slide along the length direction of the slide groove 111, that is, the second roller 310 and the compound roller 320 can slide in the vertical direction.

[0045] It is understandable that in some embodiments of the present invention, reference Figure 1 , Figure 4 and Figure 7 As shown, an abutment portion 510 is provided on one side of the slider 500. The abutment portion 510 is a rib extending from the slider 500 in a direction away from the slider 500. The abutment portion 510 can abut against the opposite side of the two first side plates 100. The abutment portion 510 can prevent the slider 500 from slipping out of the slide groove 111 of the first side plate 100 during sliding, and at the same time, the second roller 310 and the composite roller 320 are confined between the two first side plates 100, thereby preventing the workpiece from shifting during composite processing and improving the processing accuracy.

[0046] It should be noted that, in other embodiments, referring to Figure 1 , Figure 5 and Figure 7 As shown, abutment portions 510 are provided on both sides of the slider 500, and the abutment portions 510 on both sides of the slider 500 abut against the first side plate 100, which can completely prevent the slider 500 from slipping out of the slide groove 111, and provide support force for the slider 500 during the sliding process, thereby improving the stability of the slider 500 when sliding.

[0047] It is understandable that in some embodiments of the present invention, reference Figure 1As shown, a pressure block 600 is provided above the slider 500, and the bottom of the pressure block 600 can be abutted against the top of the slider 500. The pressure block 600 is connected to a pressure rod 610, and the pressure rod 610 is a screw. A fixing block 700 is provided on the top of the first side plate 100, and a screw hole is opened in the fixing block 700, and the pressure rod 610 is rotatably set in the screw hole. When the pressure rod 610 rotates, since the fixed block 700 is fixed to the first side plate 100, the pressure rod 610 will move in the vertical direction. Because the pressure block 600 is connected to the pressure rod 610, the pressure block 600 and the pressure rod 610 move synchronously in the vertical direction. When the pressure block 600 moves downward to a certain height along with the pressure rod 610, the bottom of the pressure block 600 abuts against the top of the slider 500, thereby limiting the height of the slider 500. The composite roller 320 and the second roller 310 process the foam, and the composite roller 320 will be subjected to the upward reaction force of the foam on the composite roller 320. The pressure block 600 can limit the upward movement distance of the composite roller 320, thereby improving the stability during foam processing.

[0048] It is understandable that in some embodiments of the present invention, reference Figure 1 and Figure 7 As shown, the slider 500 is provided with a protrusion 400, which is fixed to the side of the slider 500 by screws. The protrusion 400 extends in the direction away from the first side plate 100, and the protrusion 400 can serve as a handle. When it is necessary to disassemble or replace the composite roller 320 or the second roller 310, the fixing block 700 and the pressing block 600 are first removed, and then the protrusion 400 is held with both hands, and the composite roller 320 or the second roller 310 is slid upward and pulled out from the slide groove 111 in the first side plate 100, so as to perform maintenance or replace parts, and the operation is simple and quick.

[0049] It is understandable that in some embodiments of the present invention, reference Figure 1 As shown, a second side plate 110 is connected between the two first side plates 100. The second side plate 110 is provided with a countersunk hole. The composite rolling device can be fixed on the workbench through the second side plate 110, and the second side plate 110 can strengthen the strength between the two first side plates 100, prevent the composite rolling device from being deformed during processing, and enhance the processing stability of the composite rolling device.

[0050] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A composite rolling device, characterized in that: include: A first side plate, wherein two first side plates are symmetrically arranged, and a driving assembly is disposed on one side of the first side plate; A first roller is horizontally arranged between the first side plates, and an output end of the driving assembly is connected to the first roller to drive the first roller to rotate; A second roller is located above the first roller, and the second roller is meshed with the first roller for transmission; A composite roller is rotatably disposed between the first side plates, the composite roller is located above the second roller and is parallel to the second roller, and a milling groove is formed on the outer surface of the composite roller; The foam is passed through between the second roller and the composite roller, and is composited under the extrusion of the milling groove bottom surface and the outer surface of the second roller.

2. A composite rolling device according to claim 1, characterized in that: The material of the outer layer of the composite roller is ethylene-vinyl acetate copolymer, the ethylene-vinyl acetate copolymer is sleeved on the steel core of the composite roller, and the hardness of the ethylene-vinyl acetate copolymer is 25 degrees.

3. A composite rolling device according to claim 1, characterized in that: The depth of the milling groove is 0.1 mm to 2 mm, and the depth of the milling groove matches the thickness of the foam.

4. A composite rolling device according to claim 1, characterized in that: The width of the milling groove is larger than the width of the foam.

5. A composite rolling device according to claim 1, characterized in that: It also includes a slider, which is provided with a bearing, and the first roller, the second roller and the composite roller are all rotatably arranged on the bearing.

6. A composite rolling device according to claim 5, characterized in that: The first side plate is provided with a slide groove, and the sliding block is slidably arranged in the slide groove.

7. A composite rolling device according to claim 5, characterized in that: The sliding block is provided with a contact portion, and the contact portion contacts with one side opposite to the two first side plates.

8. A composite rolling device according to claim 5, characterized in that: A pressure block is arranged above the slider, the bottom of the pressure block abuts against the slider, the pressure block is connected to a pressure rod, a fixed block is arranged on the top of the first side plate, and the pressure rod is rotatably arranged on the fixed block, so that the pressure block can move in the vertical direction.

9. A composite rolling device according to claim 5, characterized in that: The sliding block is provided with a protrusion, and the protrusion extends in a direction away from the first side plate.

10. The composite rolling device according to claim 1, characterized in that: A second side plate is connected between the first side plates, and the second side plate is perpendicular to the first side plates.