Welding production line
By designing a welding production line including machining table, mounting plate, connection ring and other components, the problems of complex operation and safety hazards of steel bar welding devices in the prior art are solved, and automatic clamping and all-round welding of welding workpieces are realized, improving the Welding efficiency and accuracy.
Patent Information
- Application Number
- CN202420325856.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-21
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-02-21
AI Technical Summary
When the existing steel bar welding device welds multiple sets of steel bars, the operator needs to manually support the workpiece, which poses safety risks and lacks limits of the steel bars, resulting in multiple adjustments during the welding process, making the operation complicated.
A welding production line was designed, including processing table, mounting plate, connecting ring, connecting rod, mounting ring, gear, electric push rod, moving ring, movable plate, clamping plate and other components, and the electric push rod and gear system can be used to achieve the matching of Automatic clamping and all-round welding of welding workpieces.
Automatic clamping and all-round welding of welding workpieces is realized, safety hazards of manual support are avoided, operation process is simplified, the risk of welding point deviation is reduced, and welding efficiency and accuracy are improved.
Smart Images

Figure 00000000_0000_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of production lines, in particular to a welding production line. Background Art
[0002] Welding, also known as fusion, is a manufacturing process and technology that joins metals or other thermoplastic materials such as plastics by heating, high temperature or high pressure. There are many sources of energy for modern welding, including gas flame, arc, laser, electron beam, friction and ultrasound. In addition to being used in factories, welding can also be performed in a variety of environments, such as outdoors, underwater and in space.
[0003] When producing some steel bars, due to their insufficient length, multiple groups of steel bars need to be welded together to produce them into suitable lengths. However, when using existing steel bar welding devices, when welding multiple groups of steel bars, the operator needs to place two groups of steel bars on the processing table and support them with hands. Supporting the workpiece being welded with hands may pose a safety hazard, and the steel bars lack limit stops. When welding two new groups of steel bars, the joints of the two groups of steel bars to be welded need to be adjusted multiple times, which is troublesome to operate.
[0004] Therefore, in view of this, the existing structural deficiencies are studied and improved, and a welding production line is proposed. Utility Model Content
[0005] The purpose of the utility model is to provide a welding production line to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a welding production line comprises a processing table, wherein two groups of mounting plates are fixedly connected to the top of the processing table, the sides of the two groups of mounting plates are fixedly connected with connecting rings, the inner walls of the two groups of connecting rings are embedded with connecting rods that are rotatably connected, the tails of the two groups of connecting rods are fixedly connected with the mounting rings, the surfaces of the two groups of mounting rings are fixedly connected with gears, the sides of the two groups of gears are fixedly connected with first electric push rods, the output ends of the two groups of the first electric push rods are fixedly connected with moving rings, the sides of the two groups of moving rings are fixedly connected with control plates, the bottoms of the two groups of control plates are rotatably connected with movable plates, the surfaces of the two groups of movable plates are rotatably connected with clamping plates, the surfaces of the two groups of clamping plates are respectively fixedly connected with telescopic plates fixedly connected to the two groups of mounting rings, the sides of the two groups of telescopic plates are provided with first springs fixedly connected to the two groups of clamping plates, and the inner walls of the two groups of clamping plates clamp welding workpieces.
[0007] Furthermore, a second electric push rod fixedly connected to the processing table is provided in the middle of the two groups of mounting rings, the output end of the second electric push rod is fixedly connected to a connecting plate, both sides of the connecting plate are fixedly connected to racks meshing with the two groups of gears, the top of the processing table is fixedly connected to a placement table located on one side of the clamp, the surface of the placement table is slidably connected to the two groups of clamps, the side surfaces of the two groups of clamps are fixedly connected to second springs fixedly connected to the placement table, the top of the processing table is fixedly connected to a support plate, and the bottom of the support plate is fixedly connected to a spot welding head.
[0008] Furthermore, the two groups of movable plates are both arranged to be inclined, and the two groups of movable plates form a rotating structure through two groups of control plates.
[0009] Furthermore, the connection points between the two groups of movable plates and the two groups of clamping plates are both located at the rear of the two groups of clamping plates, and the two groups of clamping plates respectively drive the two groups of telescopic plates through the two groups of movable plates to form a telescopic structure.
[0010] Furthermore, the centers of the two groups of connecting rings and the two groups of mounting rings are located at the same point, and the two groups of mounting rings form a rotating structure on the inner wall of the connecting ring through two groups of gears.
[0011] Furthermore, the two groups of clamping plates are arranged parallel to each other, and the two groups of clamping plates form a sliding structure through two groups of second springs.
[0012] Furthermore, the transverse center axis of the placement table and the centers of the two groups of clamping plates are located on the same horizontal line.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. The utility model sets a clamping plate, opens the first electric push rod set on the side of the two sets of gears, and makes it push the two sets of moving rings at the same time. When the two sets of moving rings move, they will respectively apply thrust to the movable plates connected to their own rotation, so that the movable plates rotate around the connection with the moving rings. When the two sets of movable plates rotate, they will respectively drive the clamping plates connected to their own rotation to move toward the center of the mounting ring. At this time, the two sets of clamping plates will clamp and fix the two sets of welding workpieces, and then the connection of the two sets of welding workpieces will be welded by the spot welding head;
[0015] 2. The utility model sets a connecting rod and opens the second electric push rod to pull the connecting plate, which then drives the two sets of racks to move. When the two sets of racks move, a rotational force is applied to the two sets of gears, so that the two sets of gears drive the two sets of mounting rings and the two sets of connecting rods to rotate along the inner wall of the connecting ring. At this time, the two sets of welding workpieces fixed on the inner walls of the two sets of clamping plates will also rotate together, so as to realize all-round welding of the connection between the two sets of welding workpieces. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0017] Figure 2 Another schematic diagram of the structure of the utility model from a three-dimensional perspective;
[0018] Figure 3 This is a schematic diagram of the structure of the movable plate of the utility model;
[0019] Figure 4 This is a schematic diagram of the structure of the clamping plate of the utility model;
[0020] Figure 5 It is a schematic diagram of the connecting rod structure of the utility model.
[0021] In the figure: 1. processing table; 2. mounting plate; 3. connecting ring; 4. connecting rod; 5. mounting ring; 6. gear; 7. first electric push rod; 8. moving ring; 9. control plate; 10. movable plate; 11. clamping plate; 12. first spring; 13. telescopic plate; 14. second electric push rod; 15. connecting plate; 16. clamping plate; 17. placing table; 18. second spring; 19. welding workpiece; 20. supporting plate; 21. spot welding head; 22. rack. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Embodiment 1: Figure 1 - Figure 2As shown, a welding production line includes a processing table 1, the top of the processing table 1 is fixedly connected with two groups of mounting plates 2, the sides of the two groups of mounting plates 2 are fixedly connected with connecting rings 3, the inner walls of the two groups of connecting rings 3 are embedded with connecting rods 4 for rotation connection, the tails of the two groups of connecting rods 4 are fixedly connected with mounting rings 5, the surfaces of the two groups of mounting rings 5 are fixedly connected with gears 6, the sides of the two groups of gears 6 are fixedly connected with first electric push rods 7, the output ends of the two groups of first electric push rods 7 are fixedly connected with moving rings 8, the sides of the two groups of moving rings 8 are fixedly connected with control plates 9, the bottoms of the two groups of control plates 9 are rotatably connected with movable plates 10, the surfaces of the two groups of movable plates 10 are rotatably connected with clamping plates 11, the surfaces of the two groups of clamping plates 11 are respectively fixedly connected with telescopic plates 13 fixedly connected to the two groups of mounting rings 5, the sides of the two groups of telescopic plates 13 are provided with first springs 12 fixedly connected to the two groups of clamping plates 11, and the inner walls of the two groups of clamping plates 11 clamp welding workpieces 19.
[0024] Furthermore, the two groups of movable plates 10 are both inclined, and the two groups of movable plates 10 form a rotating structure through the two groups of control plates 9. When the two groups of moving rings 8 move, they will respectively apply thrust to the movable plates 10 connected to their own rotation, so that the movable plates 10 rotate around the connection with the moving rings 8.
[0025] Furthermore, the connection points between the two groups of movable plates 10 and the two groups of clamping plates 11 are both located at the rear end thereof. The two groups of clamping plates 11 respectively drive the two groups of telescopic plates 13 through the two groups of movable plates 10 to form a telescopic structure. When the two groups of movable plates 10 rotate, they will respectively drive the clamping plates 11 connected to their own rotation to move toward the center of the mounting ring 5. At this time, the two groups of clamping plates 11 will clamp and fix the two groups of welding workpieces 19.
[0026] Furthermore, the centers of the two sets of connecting rings 3 and the two sets of mounting rings 5 are located at the same point, and the two sets of mounting rings 5 form a rotating structure on the inner wall of the connecting ring 3 through the two sets of gears 6. When the two sets of racks 22 move, a rotational force is applied to the two sets of gears 6, so that the two sets of gears 6 drive the two sets of mounting rings 5 and the two sets of connecting rods 4 to rotate along the inner wall of the connecting ring 3.
[0027] Embodiment 2: Figure 3 - Figure 4 As shown, a second electric push rod 14 fixedly connected to the processing table 1 is provided in the middle of the two groups of mounting rings 5, a connecting plate 15 is fixedly connected to the output end of the second electric push rod 14, racks 22 meshing with the two groups of gears 6 are fixedly connected to both sides of the connecting plate 15, a placing table 17 located on one side of the clamping plate 16 is fixedly connected to the top of the processing table 1, two groups of clamping plates 16 are slidably connected to the surface of the placing table 17, and the sides of the two groups of clamping plates 16 are fixedly connected to second springs 18 fixedly connected to the placing table 17, a support plate 20 is fixedly connected to the top of the processing table 1, and a spot welding head 21 is fixedly connected to the bottom of the support plate 20.
[0028] Furthermore, the two groups of clamping plates 16 are arranged parallel to each other, and the two groups of clamping plates 16 form a sliding structure through two groups of second springs 18. By arranging the second springs 18, the clamping plates 16 can limit the welding workpieces 19 of different sizes.
[0029] Furthermore, the transverse center axis of the placement table 17 and the centers of the two sets of clamping plates 11 are located on the same horizontal line, which helps to push the welding workpiece 19 placed on the placement table 17 to the clamping plates 11.
[0030] Working principle: When using the welding production line, first, place the welding workpiece 19 to be welded between the two sets of clamping plates 16. The two sets of clamping plates 16 will limit the welding workpiece 19 under the action of the second spring 18. Then, insert the welding workpiece 19 into the inside of the set of clamping plates 11 on the right side, and make the left side of the welding workpiece 19 under the spot welding head 21. Then, push the welding workpiece 19 on the placement table 17 to pass through the clamping plate 11 on the right side and contact with the other set of welding workpieces 19. At this time, the setting can be turned on. The first electric push rod 7 on the side of the two sets of gears 6 is used to push the two sets of moving rings 8 at the same time. When the two sets of moving rings 8 move, they will respectively apply thrust to the movable plates 10 connected to their own rotation, so that the movable plates 10 rotate around the connection with the moving rings 8. When the two sets of movable plates 10 rotate, they will respectively drive the clamping plates 11 connected to their own rotation to move toward the center of the mounting ring 5. At this time, the two sets of clamping plates 11 will clamp and fix the two sets of welding workpieces 19. Then, the connection of the two sets of welding workpieces 19 is welded by the spot welding head 21.
[0031] After welding is completed, the two groups of clamping plates 11 can be controlled by the two groups of first electric push rods 7 to release the welded workpieces 19, and push the position of the welded workpieces 19 on the placement table 17, so that the welded workpieces 19 slide to the right as a whole, so that the joint that has just been welded moves to the clamping plate 11 on the right, and the left end is located below the spot welding head 21. At this time, a new group of welding workpieces 19 is placed on the placement table 17 and pushed to move so that the right port contacts with another group of welding workpieces 19, and the joints are welded again by the spot welding head 21. After welding is completed, the operation of placing a new group of welding workpieces 19 is repeated again, and this cycle is repeated until the workpieces of appropriate length are welded. During the welding process, the worker only needs to push the workpiece to be welded, and there is no need to adjust the workpiece as a whole to avoid the problem of welding point offset.
[0032] Next, in order to enable the spot welding head 21 to weld the joints of the two groups of welding workpieces 19 in all directions during welding, when the two groups of clamping plates 11 clamp the two groups of welding workpieces 19, the second electric push rod 14 can be opened to pull the connecting plate 15, and the connecting plate 15 will drive the two groups of racks 22 to move. When the two groups of racks 22 move, a rotational force will be applied to the two groups of gears 6, so that the two groups of gears 6 drive the two groups of mounting rings 5 and the two groups of connecting rods 4 to rotate along the inner wall of the connecting ring 3. At this time, the two groups of welding workpieces 19 fixed on the inner walls of the two groups of clamping plates 11 will also rotate together, so as to achieve all-round welding of the joints of the two groups of welding workpieces 19.
[0033] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. A welding production line, comprising a processing table (1), characterized in that: Two groups of mounting plates (2) are fixedly connected to the top of the processing table (1), and the sides of the two groups of mounting plates (2) are fixedly connected to connecting rings (3), and the inner walls of the two groups of connecting rings (3) are embedded with connecting rods (4) for rotation connection, and the tails of the two groups of connecting rods (4) are fixedly connected to mounting rings (5), and the surfaces of the two groups of mounting rings (5) are fixedly connected to gears (6), and the sides of the two groups of gears (6) are fixedly connected to first electric push rods (7), and the output ends of the two groups of the first electric push rods (7) are fixedly connected to moving rings (8), and the two groups of The sides of the movable ring (8) are fixedly connected with a control plate (9), the bottoms of the two groups of control plates (9) are rotatably connected with a movable plate (10), the surfaces of the two groups of movable plates (10) are rotatably connected with a clamping plate (11), the surfaces of the two groups of clamping plates (11) are respectively fixedly connected with a telescopic plate (13) fixedly connected to the two groups of mounting rings (5), the sides of the two groups of telescopic plates (13) are provided with a first spring (12) fixedly connected to the two groups of clamping plates (11), and the inner walls of the two groups of clamping plates (11) clamp a welding workpiece (19).
2. A welding production line according to claim 1, characterized in that: A second electric push rod (14) fixedly connected to the processing table (1) is arranged in the middle of the two groups of mounting rings (5); the output end of the second electric push rod (14) is fixedly connected to a connecting plate (15); both sides of the connecting plate (15) are fixedly connected to racks (22) meshing with the two groups of gears (6); the top of the processing table (1) is fixedly connected to a placement table (17) located on one side of the clamping plate (16); the surface of the placement table (17) is slidably connected to the two groups of clamping plates (16); the sides of the two groups of clamping plates (16) are fixedly connected to second springs (18) fixedly connected to the placement table (17); the top of the processing table (1) is fixedly connected to a support plate (20); the bottom of the support plate (20) is fixedly connected to a spot welding head (21).
3. A welding production line according to claim 1, characterized in that: The two groups of movable plates (10) are both arranged in an inclined manner, and the two groups of movable plates (10) form a rotating structure through the two groups of control plates (9).
4. A welding production line according to claim 1, characterized in that: The connection points between the two groups of movable plates (10) and the two groups of clamping plates (11) are both located at the rear of the two groups of movable plates (10). The two groups of clamping plates (11) respectively drive the two groups of telescopic plates (13) through the two groups of movable plates (10) to form a telescopic structure.
5. A welding production line according to claim 1, characterized in that: The centers of the two groups of connecting rings (3) and the two groups of mounting rings (5) are located at the same point, and the two groups of mounting rings (5) form a rotating structure on the inner wall of the connecting ring (3) through two groups of gears (6).
6. A welding production line according to claim 2, characterized in that: The two groups of clamping plates (16) are arranged parallel to each other, and the two groups of clamping plates (16) form a sliding structure through two groups of second springs (18).
7. A welding production line according to claim 2, characterized in that: The transverse central axis of the placement platform (17) and the centers of the two groups of clamping plates (11) are located on the same horizontal line.