Extension mechanism and inspection flashlight

By designing a retractable flashlight extension mechanism and automated inspection components, the problem of traditional flashlight length fixation and inspection relying on manual labor is solved, and more efficient and accurate inspection of hydropower stations is achieved.

CN222527448UActive Publication Date: 2025-02-25SANXIA JINSHAJIANG YUNCHUAN HYDROPOWER DEV CO LTD
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Patent Information

Application Number
CN202421227636.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-02-25
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

The traditional flashlight has a fixed length, making it difficult to illuminate some areas of hydropower stations. The traditional inspection methods rely on manual labor, which is inefficient and easy to miss inspections or misjudgment.

Method used

An extension mechanism is designed, including an extension assembly, which realizes the length of the flashlight by sliding and rotating the movable cover, protective cover and positioning cover; at the same time, it is equipped with observation components, including a camera, ambient sensor and a display, through a processor and Wireless communicator, realizes automated patrol and data upload.

Benefits of technology

Through the design of the extension mechanism, the flashlight can be telescopic as needed, making it convenient for inspection of special areas; the automated inspection components improve inspection efficiency and reduce the possibility of manual misjudgment and missed inspections.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of power plant inspection equipment, in particular to an extension mechanism and an inspection flashlight. Comprising a movable cover, a protective cover movably arranged outside the movable cover and a positioning cover movably arranged on the outer wall of the protective cover. The observation assembly comprises a bulb arranged on the end face of the top of the movable cover, a camera fixedly arranged outside the bulb, an environment sensor arranged outside the bulb and a displayer arranged on the outer wall of the protection cover. The flashlight has the advantages that the movable cover can stretch out and draw back in the axial direction of the flashlight by sliding the positioning cover and rotating the rotating handle, the current length can be positioned by loosening the positioning cover, and workers of a hydropower station can inspect special areas conveniently; a camera at the front end of the flashlight is used for taking photos to record current inspection equipment information, a processor in the flashlight is used for calculating the current equipment state, and the photos are uploaded in real time through a wireless communicator so that the current inspection equipment can be manually and secondarily inspected.
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Description

Technical Field

[0001] The utility model relates to the technical field of power plant inspection equipment, in particular to an extension mechanism and an inspection flashlight. Background Art

[0002] In hydropower stations or the entire power industry, the patrol inspection system has five important significances. First, it guarantees power supply: patrol inspection is a key measure to ensure the normal operation of power equipment. Through regular inspection, equipment failures can be discovered and repaired in time, and equipment can be prevented from stopping working due to failures, thereby ensuring the stability and continuity of power supply. Second, it improves the life of equipment: through regular inspection and maintenance, the service life of power equipment can be extended, the failure rate and damage rate of equipment can be reduced, thereby saving the cost of equipment replacement and maintenance. Third, it ensures safe operation: there may be various safety hazards in the operation of power equipment. Patrol inspection can timely discover and eliminate these hazards, ensure the safe operation of power equipment, and avoid safety accidents caused by equipment failure. Fourth, it optimizes resource allocation: through patrol inspection, maintenance and repair resources can be reasonably allocated according to the equipment operation status and failure conditions, and improve resource utilization efficiency. Fifth, it promotes technological progress: patrol inspection can discover problems and bottlenecks in equipment operation, provide a basis for equipment improvement and upgrading, and promote the continuous progress of power technology.

[0003] However, when conducting patrol inspections of hydropower stations, it is difficult for hydropower station workers to enter and exit some areas of the hydropower station, and there is a certain degree of danger. Traditional flashlights are fixed in length, which is inconvenient when it is necessary to illuminate areas that are inconvenient for people to approach.

[0004] In addition, traditional inspection methods often rely on manual labor, which is not only inefficient but also prone to missed inspections or misjudgments. Utility Model Content

[0005] In view of the above-mentioned technical problem that the existing flashlight has a certain length, the present utility model is proposed.

[0006] The utility model aims to provide an extension mechanism, which aims to solve the problem that the existing flashlight has a certain length.

[0007] To solve the above technical problems, the utility model provides the following technical solutions: an extension mechanism, which includes an extension component, including a movable cover, a protective cover movably arranged outside the movable cover, and a positioning cover movably arranged on the outer wall of the protective cover.

[0008] As a preferred solution of the extension mechanism of the utility model, wherein: a spiral groove is opened on the inner wall of the protective cover, a driving cover is movably provided on the inner wall of the protective cover, and the driving cover is located between the movable cover and the protective cover.

[0009] As a preferred solution of the extension mechanism of the utility model, wherein: the outer wall of the driving cover is provided with a first limiting groove, and the outer wall of the driving cover is also provided with a limit groove, and the limit groove is connected with the first limiting groove.

[0010] As a preferred solution of the extension mechanism of the utility model, wherein: a support block is arranged at the bottom end of the movable cover, a limit block is fixedly arranged on the outer wall of the support block, and the limit block is movably matched with the spiral groove and the first limit groove.

[0011] As a preferred solution of the extension mechanism of the utility model, wherein: a connecting block is fixedly provided at the bottom end of the driving cover, a rotating handle is fixedly provided at the bottom end of the connecting block, and a positioning groove is opened at the bottom end of the connecting block.

[0012] As a preferred solution of the extension mechanism of the utility model, wherein: a positioning block movably matched with the positioning groove is arranged inside the positioning cover, and a spring is arranged between the positioning cover and the rotating handle.

[0013] The beneficial effect of the extension mechanism of the utility model is that the movable cover can be extended and retracted along the axial direction of the flashlight by sliding the positioning cover and rotating the handle, and the current length can be positioned by loosening the positioning cover, which is convenient for hydropower station staff to inspect special areas.

[0014] Another purpose of the utility model is to provide an inspection flashlight, which aims to solve the problem that the traditional inspection method relies on manual labor and is not convenient enough.

[0015] In order to solve the above technical problems, the utility model also provides the following technical solutions: a patrol flashlight, which includes an extension mechanism; and an observation component, including a light bulb arranged on the top end surface of the movable cover, a camera fixed to the outside of the light bulb, an environmental sensor arranged on the outside of the light bulb, and a display arranged on the outer wall of the protective cover.

[0016] As a preferred solution of the inspection flashlight of the utility model, a processor is arranged inside the driving cover, and a wireless communicator is arranged at the bottom of the processor.

[0017] As a preferred solution of the inspection flashlight of the utility model, a winding drum is arranged above the processor, a winding post is movably arranged inside the winding drum, and a torsion spring is arranged between the winding post and the winding drum.

[0018] As a preferred solution of the inspection flashlight of the utility model, wherein: a wiring reel is arranged outside the display, the wiring reel is connected to the upper end of the winding column, a through hole is opened on the end surface of the support block, and the through hole connects the movable cover and the driving cover.

[0019] The inspection flashlight of the utility model has the following beneficial effects: the front-end camera of the flashlight is used to take photos to record the current inspection equipment information, the internal processor of the flashlight calculates the current equipment status and uploads the photos in real time through the wireless communicator to facilitate manual secondary inspection of the current inspection equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 It is an overall schematic diagram of the flashlight in the utility model.

[0022] Figure 2 It is a cross-sectional view of the flashlight in the utility model.

[0023] Figure 3 This is an enlarged view of point A of the flashlight in the present invention.

[0024] Figure 4 This is an enlarged view of the flashlight B in the utility model.

[0025] Figure 5 This is an enlarged view of position C of the flashlight in the present invention.

[0026] Figure 6 This is an enlarged view of the flashlight D in the present utility model. DETAILED DESCRIPTION

[0027] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0028] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0029] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0030] Example 1, reference Figure 1 to Figure 5 , which is the first embodiment of the utility model, provides an extension mechanism, including an extension component 100, the extension component 100 includes a movable cover 102, a protective cover 103 movably arranged outside the movable cover 102, and a positioning cover 104 movably arranged on the outer wall of the protective cover 103.

[0031] Preferably, the movable cover 102 is slidably connected to the protective cover 103 , the positioning cover is slidably connected to the protective cover 103 , and the movable cover 102 can slide along the axial direction of the protective cover 103 toward a side away from the positioning cover 104 .

[0032] A spiral groove 103 a is formed on the inner wall of the protective cover 103 . A driving cover 105 is movably provided on the inner wall of the protective cover 103 . The driving cover 105 is located between the movable cover 102 and the protective cover 103 .

[0033] Preferably, the thickness of the spiral groove 103a does not exceed the thickness of the protective cover 103, and the spiral groove 103a spirals upward from the bottom of the protective cover 103. The driving cover 105 is rotatably connected to the protective cover 103. The driving cover 105 can rotate between the protective cover 103 and the movable cover 102, and the driving cover 105 cannot slide along the axial direction of the protective cover 103.

[0034] The outer wall of the driving cover 105 is provided with a first limiting groove 105a, and the outer wall of the driving cover 105 is also provided with a limit groove 105b, and the limit groove 105b is connected to the first limiting groove 105a.

[0035] Preferably, the first limiting groove 105a is parallel to the axis of the protective cover 103, and the first limiting groove 105a runs through the entire driving cover 105. The first limiting groove 105a connects the protective cover 103 and the movable cover 102. The limit groove 105b is perpendicular to the first limiting groove 105a, and the limit groove 105b also runs through the driving cover 105 and is connected to the external movable cover 102 and the protective cover 103. The limit groove 105b is arranged along the circumference of the driving cover 105.

[0036] A support block 102a is disposed at the bottom end of the movable cover 102, and a limiting block 102b is fixedly disposed on the outer wall of the support block 102a. The limiting block 102b is movably matched with the spiral groove 103a and the first limiting groove 105a.

[0037] Preferably, there are two limit blocks 102b arrayed, and the limit blocks 102b can slide along the spiral groove 103a and the first limit groove 105a. The limit blocks 102b and the limit groove 105b are movably matched. When the limit block 102b slides along the first limit groove 105a to its top, the limit block 102b naturally slides into the limit groove 105b. At this time, the limit block 102b can no longer slide along the spiral groove 103a and the first limit groove 105a.

[0038] A connecting block 105c is fixedly provided at the bottom end of the driving cover 105, a rotating handle 105d is fixedly provided at the bottom end of the connecting block 105c, and a positioning groove 105e is provided at the bottom end of the connecting block 105c.

[0039] Preferably, a plurality of positioning grooves 105e are arranged in a circular array at the bottom of the connecting block 105e. The smaller the spacing between the positioning grooves 105e, the more accurate the positioning of the movable cover 102. In actual application, different numbers of positioning grooves 105e can be provided according to different requirements.

[0040] A positioning block 104 a movably matched with the positioning groove 105 e is arranged inside the positioning cover 104 , and a spring 106 is arranged between the positioning cover 104 and the rotating handle 105 d .

[0041] Preferably, a circular array of positioning blocks 104a is arranged inside the positioning cover, and the number of positioning blocks 104a is greater than or equal to 2. When the positioning cover 104 is slid toward the bottom of the protective cover 103 along the axial direction of the protective cover 103, the positioning blocks 104a disengage from the positioning groove 105e. At this time, rotating the handle 105d can make the movable cover 102 slide along the spiral groove 103a to extend the flashlight.

[0042] In summary, when in use, it is preferred to slide the positioning cover 104 to the bottom of the protective cover 103. When the positioning cover 104 is positioned, the positioning block 104a disengages from the positioning groove 105e. At this time, the handle 105d can be rotated, so that the support block 102a drives the movable cover 102 to slide and rise along the spiral groove 103a and the first limit groove 105a, and slide along the axial direction of the protective cover 103 away from the handle 105d to extend the length of the flashlight. When the movable cover 102 is extended to a suitable length, the positioning cover 104 is released. Under the action of the spring 106, the positioning cover 104 automatically rebounds, so that the positioning block 104a enters the positioning groove 105e, and the handle 105d cannot be rotated. Even if the movable cover 102 is extended to a certain length, it is convenient for the inspection personnel of the hydropower station to conduct subsequent inspections of the equipment.

[0043] Example 2, reference Figure 1 to Figure 6 , which is the second embodiment of the utility model, and further provides an inspection flashlight. The observation assembly 200 includes a light bulb 200a disposed on the top end surface of the movable cover 102, a camera 201 fixedly disposed outside the light bulb 200a, an environmental sensor 202 disposed outside the light bulb 200a, and a display 203 disposed on the outer wall of the protective cover 103.

[0044] Preferably, the environmental sensor 202 is used to more fully understand the operating status of the device and the surrounding environment. This module is responsible for detecting key parameters such as temperature, humidity, and light intensity. These data processors 204 provide important references and can also help engineers understand the performance of the device in different environments, thereby performing more accurate fault prediction and maintenance;

[0045] The light bulb 200a uses an LED light source, which is the key to ensuring clear observation. It not only provides sufficient lighting to ensure that the inspected object can be clearly seen in various lighting environments, but also automatically adjusts the light brightness according to changes in ambient light intensity, thereby ensuring the accuracy and quality of image acquisition. Whether in a dim basement or a bright outdoor environment, the LED light source module can provide stable and appropriate lighting conditions;

[0046] Camera 201 uses a high-definition camera. Camera 201 is the "eye" of the system, responsible for capturing images and videos. It not only covers a variety of focal lengths from wide angle to telephoto to meet the shooting needs of different distances, but also can capture high-definition images, providing an accurate and rich data source for the algorithm. Whether it is a slight crack in the equipment or a large-scale leakage, the camera can clearly record it.

[0047] The light bulb 200 a , the camera 201 and the environment sensor 202 are all fixedly arranged on the top of the movable cover 102 . When the movable cover 102 slides, the above components slide synchronously with the movable cover 102 .

[0048] A processor 204 is disposed inside the driving cover 105 , and a wireless communicator 205 is disposed at the bottom of the processor 204 .

[0049] Preferably, the processor 204 serves as the "brain" of the system. The high-performance processor is responsible for running algorithms and processing various collected data. It can quickly analyze images and videos, identify equipment failures or abnormal conditions, such as wear, cracks, leakage, etc., to ensure timely detection and handling of problems.

[0050] Wireless Communicator 205 has achieved full WiFi coverage in the large water station plant. Wireless Communicator 205 supports multiple connection methods such as WiFi, Bluetooth and GPS, which not only facilitates fast data transmission and remote monitoring, but also enables accurate positioning of equipment, providing great convenience for subsequent maintenance and management.

[0051] A winding drum 206 is disposed above the processor 204 , a winding post 206 a is movably disposed inside the winding drum 206 , and a torsion spring 206 b is disposed between the winding post 206 a and the winding drum 206 .

[0052] A wire bobbin 203 a is disposed outside the display 203 . The wire bobbin 203 a is connected to the upper end of the winding post 206 a . A through hole 203 b is formed on the end surface of the support block 102 a . The through hole 203 b connects the movable cover 102 and the driving cover 105 .

[0053] Preferably, the wiring harness of the display 203 enters the interior of the flashlight through the wiring reel 203a and is electrically connected to the internal power supply of the flashlight. The power cord of the battery is wound around the outer wall of the winding post 206a through the through hole 203b. When the movable cover 102 moves, the wiring harness stretches. When the movable cover 102 retracts, the wiring harness is automatically wound around the outer wall of the winding post 206a through the action of the torsion spring 206b.

[0054] In summary, the staff chooses whether to move the movable cover 102 according to the current equipment. After confirming the appropriate length of the flashlight according to the above operation, the equipment is photographed through the camera 201, and the image is displayed on the display 203. The processor 204 stores the data in advance and compares it with the current image data to determine what state the equipment is in at this time. At the same time, the inspection personnel can also make judgments based on the image, and the image data is uploaded to other staff members through the wireless communicator 205. The equipment status is confirmed through the above triple judgment, which not only simplifies the work intensity of the inspection personnel, but also ensures the normal operation of the hydropower station equipment according to the triple judgment, and prevents equipment damage caused by misjudgment by one of the inspection personnel or others.

[0055] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and ratio of various elements, and parameter values ​​(e.g., temperature, pressure, etc.), installation arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present utility model. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to a specific embodiment, but extends to various modifications that still fall within the scope of the appended claims.

[0056] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.

[0057] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.

[0058] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. An extension mechanism, characterized in that: include, The extension assembly (100) comprises a movable cover (102), a protective cover (103) movably arranged outside the movable cover (102), and a positioning cover (104) movably arranged on the outer wall of the protective cover (103).

2. The extension mechanism according to claim 1, characterized in that: The inner wall of the protective cover (103) is provided with a spiral groove (103a), and the inner wall of the protective cover (103) is movably provided with a driving cover (105), and the driving cover (105) is located between the movable cover (102) and the protective cover (103).

3. The extension mechanism according to claim 2, characterized in that: The outer wall of the driving cover (105) is provided with a first limiting groove (105a), and the outer wall of the driving cover (105) is also provided with a limit groove (105b), and the limit groove (105b) is connected to the first limiting groove (105a).

4. The extension mechanism according to claim 3, characterized in that: A support block (102a) is provided at the bottom end of the movable cover (102), a limit block (102b) is fixedly provided on the outer wall of the support block (102a), and the limit block (102b) is movably matched with the spiral groove (103a) and the first limit groove (105a).

5. The extension mechanism according to claim 4, characterized in that: A connecting block (105c) is fixedly arranged at the bottom end of the driving cover (105), a rotating handle (105d) is fixedly arranged at the bottom end of the connecting block (105c), and a positioning groove (105e) is opened at the bottom end of the connecting block (105c).

6. The extension mechanism according to claim 5, characterized in that: A positioning block (104a) movably matched with the positioning groove (105e) is arranged inside the positioning cover (104), and a spring (106) is arranged between the positioning cover (104) and the rotating handle (105d).

7. A patrol flashlight, characterized in that: comprising the extension mechanism according to any one of claims 1 to 6; and The observation assembly (200) comprises a light bulb (200a) arranged on the top end surface of the movable cover (102), a camera (201) fixedly arranged outside the light bulb (200a), an environmental sensor (202) arranged outside the light bulb (200a), and a display (203) arranged on the outer wall of the protective cover (103).

8. The inspection flashlight as claimed in claim 7, characterized in that: A processor (204) is arranged inside the driving cover (105), and a wireless communicator (205) is arranged at the bottom of the processor (204).

9. The inspection flashlight as claimed in claim 8, characterized in that: A winding drum (206) is arranged above the processor (204), a winding post (206a) is movably arranged inside the winding drum (206), and a torsion spring (206b) is arranged between the winding post (206a) and the winding drum (206).

10. The inspection flashlight as claimed in claim 9, characterized in that: The display (203) is provided with a wiring reel (203a) outside, the wiring reel (203a) is connected to the upper end of the winding post (206a), and a through hole (203b) is provided on the end surface of the support block (102a), and the through hole (203b) is connected to the movable cover (102) and the driving cover (105).