High-viscosity AB component coating spraying device
By using a screw stirring shaft and air cap driven by a brushless motor in a high viscosity AB component coating spraying device to achieve mixed atomization spraying, the problem of difficult coating spraying and curing too quickly in traditional systems is solved, and uniform adhesion and strong adhesion of the coating are achieved.
Patent Information
- Application Number
- CN202421074441.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-05-17
AI Technical Summary
High viscosity AB component coatings are difficult to spray uniformly in traditional spraying systems, resulting in poor coating quality. The heating method promotes the coating cross-linking reaction, causing the coating to cure too quickly, resulting in defects such as air pockets, pinholes and adhesion failure.
The screw stirring shaft driven by a brushless motor is used to fully stir components A and components B in the mixing tube, so that they are mixed with compressed air in the air cap and atomized and sprayed out to achieve the mixed atomization effect.
Through sufficient stirring and atomization spraying, uniform adhesion and strong adhesion of the coating are achieved, avoiding the problem of excessively fast curing of the coating.
Smart Images

Figure CN222551128U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coatings, in particular to a high-viscosity AB component coating spraying device. Background Art
[0002] High viscosity AB component coatings are a type of material commonly used for surface coating and protection, where AB represents two different components. Usually, these components undergo a cross-linking chemical reaction after mixing to form a cured paint film. This type of coating is widely used in the automotive, aerospace, construction and other fields, and is highly favored for its excellent wear resistance, corrosion resistance, high temperature resistance and other properties.
[0003] Due to the high viscosity of high-viscosity AB component coatings, traditional spray systems may have difficulty spraying the coating evenly on the target surface, resulting in poor coating quality. The current common coating method uses heating to reduce the viscosity of the components to achieve smooth component delivery, mixing and atomization. However, high temperatures will promote the cross-linking reaction of coating components, accelerate coating curing, cause the coating to cure too quickly, and cause coating defects such as cavitation, pinholes and adhesion failure. Utility Model Content
[0004] The purpose of the utility model is to provide a high-viscosity AB component paint spraying device, which fully stirs and mixes component A and component B in a mixing tube through a screw stirring shaft driven by a brushless motor, so that the fully mixed component A and component B are mixed with compressed air in an air cap, and are atomized and sprayed out through the air cap, with good mixing atomization effect and strong coating adhesion.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions, including:
[0006] A bracket, the lower end of which is provided with a handle extending downward;
[0007] A brushless motor, which is arranged at the rear of the bracket and is used to output rotational power;
[0008] A mixing module is arranged at the front of the bracket, and a component A feed port and a component B feed port are arranged opposite to each other in the middle of the mixing module for respectively feeding component A and component B, a discharge port is arranged at the front of the mixing module, and the component A feed port and the component B feed port are communicated with the discharge port, and a screw stirring shaft port is arranged at the rear of the mixing module, and the screw stirring shaft port is coaxially arranged with the discharge port and communicated with the discharge port; and
[0009] A mixing tube, the end of which is detachably connected to the discharge port; a screw stirring shaft arranged along the axial direction is provided in the mixing tube, and the end of the screw stirring shaft passes through the screw stirring shaft opening and is connected to the output shaft of the brushless motor; the mixing tube is used for mixing component A and component B;
[0010] The nozzle has a main pipe at its center, the end of which is detachably connected to the front end of the mixing pipe, and a branch pipe is arranged in parallel on one side of the main pipe, and an air inlet is arranged at the end of the branch pipe;
[0011] The air cap is detachably connected to the nozzle. The inner periphery of the air cap and the front end of the nozzle form a mixing chamber, which is respectively connected to the main pipe and the branch pipe for atomizing and spraying the mixed components A and B.
[0012] Preferably, it also includes:
[0013] The coupler has two ends connected to the end of the screw stirring shaft and the output shaft of the brushless motor respectively.
[0014] Preferably, a large stirring belt and a small stirring belt are provided on the screw stirring shaft, the large stirring belt is spirally arranged in a clockwise direction, the small stirring belt is spirally arranged in a counterclockwise direction, and the small stirring belt is located on the inner side of the large stirring belt.
[0015] Preferably, it also includes:
[0016] A cleaning solvent inlet is arranged at the upper part of the mixing module and is communicated with the discharge port for allowing the solvent to enter during cleaning.
[0017] Preferably, it also includes:
[0018] A control trigger is arranged on the handle and electrically connected to the brushless motor for controlling the brushless motor.
[0019] Preferably, it also includes:
[0020] A partition is arranged at the front part of the mixing tube; a center hole is arranged in the center of the partition, and the center hole is used for the front end of the screw stirring shaft to pass through and support the screw stirring shaft; a plurality of discharge holes are evenly distributed along the circumference outside the center hole on the partition.
[0021] Preferably, an interface for threaded connection with the discharge port is provided at the end of the mixing tube, and a sealing ring is provided in the interface.
[0022] Preferably, the end of the main pipe is threadedly connected to the front end of the mixing pipe, and the air cap is threadedly connected to the nozzle.
[0023] Preferably, a contraction portion is provided at the front end of the nozzle to increase the flow rate of the mixed components A and B.
[0024] The beneficial effects of the utility model are as follows: the screw-type stirring shaft driven by the brushless motor fully stirs and mixes the component A and the component B in the mixing tube, so that the fully mixed component A and the component B are mixed with the compressed air in the air cap, and are atomized and sprayed out through the air cap, with good mixing atomization effect and strong coating adhesion; the air cap is threadedly connected to the nozzle, and the spray width range can be adjusted by rotating the air cap. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 The utility model is a three-dimensional high-viscosity AB component paint spraying device Figure 1 .
[0026] Figure 2 The utility model is a three-dimensional high-viscosity AB component paint spraying device Figure 2 .
[0027] Figure 3 It is a three-dimensional cross-sectional view of the mixing module in the utility model.
[0028] Figure 4 It is a three-dimensional cross-sectional view of the mixing tube in the utility model.
[0029] Figure 5 It is a three-dimensional cross-sectional view of the screw-type stirring shaft in the utility model.
[0030] Figure 6 It is a three-dimensional cross-sectional view of the nozzle and the air cap in the utility model. DETAILED DESCRIPTION
[0031] The utility model is further described in detail below in conjunction with the accompanying drawings so that those skilled in the art can implement it according to the description.
[0032] It should be understood that terms such as “having”, “including” and “comprising” used herein do not exclude the existence or addition of one or other elements or combinations thereof.
[0033] like Figure 1-6 As shown, a high-viscosity AB component coating spraying device 1 of the utility model comprises:
[0034] A handle 111 extending downward is provided at the lower end of the bracket 110;
[0035] a brushless motor 120 , which is disposed at the rear of the bracket 110 and is used to output rotational power;
[0036] A mixing module 130 is disposed at the front of the bracket 110, and a component A feed port 131 and a component B feed port 132 are disposed in the middle of the mixing module 130 for respectively feeding component A and component B, a discharge port 133 is disposed at the front of the mixing module 130, and the component A feed port 131 and the component B feed port 132 are communicated with the discharge port 133, and a screw stirring shaft port 134 is disposed at the rear of the mixing module 130, and the screw stirring shaft port 134 is coaxially disposed with the discharge port 133 and communicated with the discharge port 133; and
[0037] A mixing tube 140, the end of which is detachably connected to the discharge port 133; a screw stirring shaft 150 is arranged in the mixing tube 140 along the axial direction, and the end of the screw stirring shaft 150 passes through the screw stirring shaft opening 134 and is connected to the output shaft 121 of the brushless motor 120; the mixing tube 140 is used for mixing component A and component B;
[0038] A main pipe 161 is provided at the center of the nozzle 160, and the end of the main pipe 161 is detachably connected to the front end of the mixing pipe 140. A branch pipe 162 is provided in parallel on one side of the main pipe 161, and an air inlet 163 is provided at the end of the branch pipe 162.
[0039] The air cap 170 is detachably connected to the nozzle 160. The inner periphery of the air cap 170 and the front end of the nozzle 160 form a mixing chamber 171. The mixing chamber 171 is respectively connected to the main pipe 161 and the branch pipe 162 for atomizing and spraying the mixed components A and B.
[0040] During use, component A and component B enter the mixing module 130 through the component A feed port 131 and the component B feed port 132 respectively, and enter the mixing tube 140 through the discharge port 133. The screw stirring shaft 150 stirs the component A and component B under the drive of the brushless motor 120, and then mixes the component A and component B evenly, enters the nozzle 160, mixes with the compressed air in the air cap 170, and is atomized and sprayed out through the air cap 170.
[0041] In another embodiment, the present invention further comprises: two ends of the coupler 122 are respectively connected to the end of the screw stirring shaft 150 and the output shaft 121 of the brushless motor 120 .
[0042] In another embodiment, a large stirring belt 151 and a small stirring belt 152 are provided on the screw stirring shaft 150 . The large stirring belt 151 is spirally arranged clockwise, and the small stirring belt 152 is spirally arranged counterclockwise. The small stirring belt 152 is located on the inner side of the large stirring belt 151 .
[0043] In another embodiment, it further includes: a cleaning solvent inlet 135 is disposed at the upper portion of the mixing module 130 and is communicated with the discharge port 133 for allowing the solvent to enter during cleaning.
[0044] In another embodiment, the control trigger 112 is provided on the handle 111 and is electrically connected to the brushless motor 120 for controlling the brushless motor 120 .
[0045] In another embodiment, the invention further comprises: a partition 141 is arranged at the front of the mixing tube 140; a central hole 141a is arranged at the center of the partition 141, and the central hole 141a is used for the front end of the screw stirring shaft 150 to pass through and support the screw stirring shaft 150; and a plurality of discharge holes 141b are evenly distributed along the circumference outside the central hole 141a on the partition 141. As a preferred embodiment, the plurality of discharge holes 141b are 6.
[0046] In another embodiment, an interface 142 for threaded connection with the discharge port 133 is provided at the end of the mixing tube 140 , and a sealing ring 143 is provided inside the interface 142 .
[0047] In another embodiment, the end of the main pipe 161 is threadedly connected to the front end of the mixing pipe 140 , and the air cap 170 is threadedly connected to the nozzle 160 .
[0048] In another embodiment, a contraction portion 163 is provided at the front end of the nozzle 160 to increase the flow rate of the mixed component A and component B.
[0049] In summary, the utility model is a high-viscosity AB component paint spraying device 1, which fully stirs and mixes component A and component B in a mixing tube through a screw stirring shaft 150 driven by a brushless motor 120, so that the fully mixed component A and component B are mixed with compressed air in an air cap 170, and are atomized and sprayed out through the air cap 170, and has the advantages of good mixing atomization effect and strong coating adhesion; the air cap 170 is threadedly connected to the nozzle 160, and the spray width range can be adjusted by rotating the air cap 170.
[0050] Although the implementation scheme of the utility model has been disclosed as above, it is not limited to the applications listed in the specification and implementation modes. It can be fully applied to various fields suitable for the utility model. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the utility model is not limited to the specific details and the illustrations shown and described herein.
Claims
1. A high viscosity AB component coating spraying device, characterized in that: include: A bracket, a handle extending downward is provided at the lower end of the bracket; A brushless motor, which is arranged at the rear of the bracket and is used to output rotational power; A mixing module is arranged at the front of the bracket, and a component A feed port and a component B feed port are arranged opposite to each other in the middle of the mixing module for respectively feeding component A and component B, a discharge port is arranged at the front of the mixing module, and the component A feed port and the component B feed port are communicated with the discharge port, and a screw stirring shaft port is arranged at the rear of the mixing module, and the screw stirring shaft port is coaxially arranged with the discharge port and communicated with the discharge port; and A mixing tube, the end of which is detachably connected to the discharge port; a screw stirring shaft arranged along the axial direction is provided in the mixing tube, and the end of the screw stirring shaft passes through the screw stirring shaft opening and is connected to the output shaft of the brushless motor; the mixing tube is used for mixing component A and component B; The nozzle has a main pipe at its center, the end of which is detachably connected to the front end of the mixing pipe, and a branch pipe is arranged in parallel on one side of the main pipe, and an air inlet is arranged at the end of the branch pipe; The air cap is detachably connected to the nozzle. The inner periphery of the air cap and the front end of the nozzle form a mixing chamber, which is respectively connected to the main pipe and the branch pipe for atomizing and spraying the mixed components A and B.
2. The high viscosity AB component coating spraying device according to claim 1, characterized in that: Also includes: The coupler has two ends connected to the end of the screw stirring shaft and the output shaft of the brushless motor respectively.
3. The high viscosity AB component coating spraying device according to claim 1 or 2, characterized in that: The screw-type stirring shaft is provided with a large stirring belt and a small stirring belt. The large stirring belt is arranged in a clockwise spiral, and the small stirring belt is arranged in a counterclockwise spiral. The small stirring belt is located on the inner side of the large stirring belt.
4. The high viscosity AB component coating spraying device according to claim 3 is characterized in that: Also includes: A cleaning solvent inlet is arranged at the upper part of the mixing module and is communicated with the discharge port for allowing the solvent to enter during cleaning.
5. The high viscosity AB component coating spraying device according to claim 1 or 2, characterized in that: Also includes: A control trigger is arranged on the handle and electrically connected to the brushless motor for controlling the brushless motor.
6. The high viscosity AB component coating spraying device according to claim 1 or 2, characterized in that: Also includes: A partition is arranged at the front part of the mixing tube; a center hole is arranged in the center of the partition, and the center hole is used for the front end of the screw stirring shaft to pass through and support the screw stirring shaft; a plurality of discharge holes are evenly distributed along the circumference outside the center hole on the partition.
7. The high viscosity AB component coating spraying device according to claim 1 or 2, characterized in that: An interface for threaded connection with the discharge port is provided at the end of the mixing tube, and a sealing ring is provided in the interface.
8. The high viscosity AB component coating spraying device according to claim 1 or 2, characterized in that: The end of the main pipe is threadedly connected to the front end of the mixing pipe, and the air cap is threadedly connected to the nozzle.
9. The high viscosity AB component coating spraying device according to claim 1 or 2, characterized in that: A contraction portion is provided at the front end of the nozzle for increasing the flow speed of the mixed components A and B.