Wastewater purification and liquid supply system for production of thermos bottle liners
By designing an automated and precise wastewater purification and supply system, using technical means such as liquid level sensors, metering electronic control valves, online concentration meters, etc., the problems of artificial uncertainty and operation difficulty in the existing system are solved, and efficient and low-energy wastewater treatment effect is achieved.
Patent Information
- Application Number
- CN202421185467.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-05-28
AI Technical Summary
The existing wastewater purification liquid supply system has many artificial uncertainties in the production process of thermos bottles, high labor intensity, high technical requirements, and insufficient liquid supply structure of the equipment, resulting in low wastewater treatment efficiency.
A wastewater purification and liquid supply system including sodium carbonate solution cylinder, hydrochloric acid solution cylinder and glucose solution cylinder was designed, and the level sensor, metering electronic control valve, online concentration meter, frequency conversion servo motor and stirring paddle were used to achieve automated, precise and efficient wastewater treatment.
Through automated control and precise operation, man-made uncertainty is reduced, labor intensity and technical requirements of operators are reduced, efficiency and effectiveness of wastewater treatment are improved, energy consumption is reduced, and the service life of the equipment is extended.
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Figure CN222658421U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wastewater purification and liquid supply systems, in particular to a wastewater purification and liquid supply system for the production of thermos flasks. Background Art
[0002] Thermos liner, also known as the liner of a thermos, is usually composed of two thin glass shells and a vacuum layer in the middle, while the inner side of the glass shell is coated with a layer of silver or other metal reflective film. This design makes the thermos liner have a good heat preservation effect. The silver plating of the thermos liner is to improve the heat preservation performance, antibacterial and antioxidant properties, reduce heat radiation and heat loss; and silver plating is a mature thermos liner coating process with low cost, which makes the glass thermos have a cost advantage.
[0003] The production of the thermos flask liner is to pour a certain amount of silver ammonia complex solution and an aldehyde solution as a reducing agent into the interlayer of the flask blank through a small tail tube to carry out a silver mirror reaction. The silver ions are reduced and deposited on the glass surface to form a thin layer of mirror silver film. The tail tube of the silver-plated double-layer flask blank is connected to the vacuum system and heated to 300-400℃ to cause the glass to release various gases and residual moisture adsorbed. At the same time, the vacuum pump is used to evacuate the air. When the vacuum degree of the interlayer space of the flask reaches 10-3~10-4mmHg, the tail tube is sealed. Since there are toxic and harmful substances in the silver plating process liquid, untreated wastewater cannot be discharged directly into the environment.
[0004] In addition, both the operating wastewater during processing and the cleaning wastewater after processing need to be filtered and processed before they can be discharged. Therefore, purification equipment will be used. However, the existing purification equipment liquid supply system structure has the following deficiencies: three groups of liquid cylinders with 10% sodium carbonate solution, 4% hydrochloric acid solution, and 5% glucose solution are manually weighed and loaded with medicine materials, and the valve is manually opened to add dilution water, and the amount of water is determined by the operator based on experience. When stirring, the stirring time and frequency are also determined based on experience. Finally, the pump is introduced into the purification equipment for purification treatment. It can be seen that such operation has many human uncertainties, and the labor intensity of the operator is high and the technical requirements are high. Therefore, there is an urgent need for a wastewater purification and liquid supply system for the production of thermos flasks to solve the above technical problems. Utility Model Content
[0005] The utility model aims to provide a wastewater purification and liquid supply system for the production of thermos flasks, so as to solve the problems raised in the above-mentioned background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A wastewater purification and liquid supply system for thermos flask production comprises a sodium carbonate solution cylinder, a hydrochloric acid solution cylinder and a glucose solution cylinder, wherein an upper liquid level sensor is installed on the upper left side of the interior of the sodium carbonate solution cylinder, a lower liquid level sensor is installed on the lower left side of the interior of the sodium carbonate solution cylinder, a support frame is arranged at the upper end of the sodium carbonate solution cylinder, a water inlet pipe is arranged at the upper end of the sodium carbonate solution cylinder and at the rear side of the support frame, a metering electronic control valve is installed on the water inlet pipe, a liquid infusion pipeline is arranged on the sodium carbonate solution cylinder, a metering pump is installed on the metering pump An online concentration meter is installed, a large barrel mouth is opened at the upper end of the sodium carbonate solution barrel and located on the front side of the supporting frame, a red barrel cover is arranged on the top of the large barrel mouth, a variable frequency servo motor is installed in the middle of the upper end of the supporting frame, a stirring blade is installed inside the sodium carbonate solution barrel, the upper end of the stirring blade passes through the top of the sodium carbonate solution barrel and is connected to the output shaft of the variable frequency servo motor through a coupling, a liquid level alarm light is installed at the upper right end of the sodium carbonate solution barrel, and the structural components installed on the sodium carbonate solution barrel, the hydrochloric acid solution barrel and the glucose solution barrel are all the same.
[0008] As a preferred technical solution of the utility model, the connection between the large barrel mouth and the red barrel cover is a threaded rotary seal.
[0009] As a preferred technical solution of the utility model, the sodium carbonate solution cylinder, the hydrochloric acid solution cylinder and the glucose solution cylinder are made of a glass fiber reinforced plastic container or a PP container.
[0010] As a preferred technical solution of the utility model, the metering pump is controlled by a PLC in the system.
[0011] As a preferred technical solution of the utility model, the stirring blade adopts a top-entry enamel axial flow stirrer.
[0012] As a preferred technical solution of the utility model, the variable frequency servo motor has a timed automatic opening and closing function.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] The utility model adds a liquid level sensor in the cylinder, and a light prompts when the liquid level exceeds or is low. The water inlet pipe is modified with a metered electronic control valve to automatically and accurately add dilution water.
[0015] The utility model provides an online concentration meter with a display instrument on the cylinder cover, which can read the concentration value in real time and facilitate control operation. By adopting a variable frequency servo motor, energy consumption is reduced. At the same time, it has the function of automatic opening and closing at a time. The stirring blade adopts a top-entry enamel axial flow agitator, which has strong corrosion resistance, long service life, good stirring effect, high efficiency, and can reduce the working time of the motor.
[0016] The cylinder body of the utility model is a glass fiber reinforced plastic container or a PP container, and a support frame with a reinforced structure for supporting the motor and the pump body is arranged on the top. The cylinder mouth adopts a large cylinder mouth and a red cylinder cover (threaded rotary seal) to facilitate loading and sealing and prevent the solution in the cylinder from being contaminated by air and moisture. The metering pump is controlled by PLC, and the liquid extraction volume can be set at any time according to production needs. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Other features, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the appearance structure of the sodium carbonate solution cartridge of the utility model;
[0020] Figure 3 For this utility model Figure 1 Schematic diagram of the enlarged structure at point A in the middle.
[0021] In the figure: 1. Sodium carbonate solution cylinder; 2. Hydrochloric acid solution cylinder; 3. Glucose solution cylinder; 4. Upper liquid level sensor; 5. Lower liquid level sensor; 6. Water inlet pipe; 7. Metering electronic control valve; 8. Infusion pipeline; 9. Metering pump; 10. Large cylinder mouth; 11. Red cylinder cover; 12. Support frame; 13. Liquid level alarm light; 14. Variable frequency servo motor; 15. Stirring blades. DETAILED DESCRIPTION
[0022] The present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It is understood that the specific embodiments described herein are only used to explain the relevant utility model, rather than to limit the utility model. It should also be noted that, for ease of description, only the parts related to the utility model are shown in the accompanying drawings. The different types of section lines in the drawings in the embodiments of the utility model are not marked according to the national standard, nor are there any requirements for the materials of the components, but are used to distinguish the cross-sectional views of the components in the drawings.
[0023] See also Figure 1-3, a wastewater purification and liquid supply system for thermos flask production, comprising a sodium carbonate solution cylinder 1, a hydrochloric acid solution cylinder 2 and a glucose solution cylinder 3, an upper liquid level sensor 4 is installed on the upper left side of the interior of the sodium carbonate solution cylinder 1, a lower liquid level sensor 5 is installed on the lower left side of the interior of the sodium carbonate solution cylinder 1, a support frame 12 is arranged at the upper end of the sodium carbonate solution cylinder 1, a water inlet pipe 6 is arranged at the upper end of the sodium carbonate solution cylinder 1 and located at the rear side of the support frame 12, a metering electronic control valve 7 is installed on the water inlet pipe 6, a liquid infusion pipeline 8 is arranged on the sodium carbonate solution cylinder 1, a metering pump 9 is installed on the metering pump 9, and an online Concentration meter, a large barrel mouth 10 is opened at the upper end of the sodium carbonate solution barrel 1 and is located on the front side of the support frame 12, a red barrel cover 11 is arranged on the top of the large barrel mouth 10, a variable frequency servo motor 14 is installed at the middle of the upper end of the support frame 12, a stirring blade 15 is installed inside the sodium carbonate solution barrel 1, the upper end of the stirring blade 15 passes through the top of the sodium carbonate solution barrel 1 and is connected to the output shaft of the variable frequency servo motor 14 through a coupling, a liquid level alarm lamp 13 is installed at the upper right end of the sodium carbonate solution barrel 1, and the structural components installed on the sodium carbonate solution barrel 1, the hydrochloric acid solution barrel 2 and the glucose solution barrel 3 are all the same.
[0024] The connection between the large barrel mouth 10 and the red barrel cover 11 is a threaded rotary seal.
[0025] The sodium carbonate solution cylinder 1, the hydrochloric acid solution cylinder 2 and the glucose solution cylinder 3 are made of glass fiber reinforced plastic containers or PP containers.
[0026] Among them, the metering pump 9 is controlled by the PLC in the system.
[0027] The stirring blade 15 is a top-entry enamel axial flow stirrer.
[0028] The variable frequency servo motor 14 has a timed automatic opening and closing function.
[0029] The working principle and use process of the utility model are as follows: firstly, an upper liquid level sensor 4 and a lower liquid level sensor 5 are added in the cylinder, and a liquid level alarm lamp 13 is used to give a prompt when the liquid level is over or under, and a metered electronic control valve 7 is modified on the water inlet pipe 6 to automatically and accurately add dilution water, and an online concentration meter with a display instrument is set on the cylinder cover to read the concentration value in real time, which is convenient for control operation, and a frequency conversion servo motor 14 is used to drive the stirring blade 15 to rotate, thereby reducing energy consumption, and having a timed automatic opening and closing function, and the stirring blade 15 adopts a top-entry enamel axial flow agitator, which has strong corrosion resistance, long service life, good stirring effect, high efficiency, and can reduce the working time of the motor;
[0030] The cylinder body is a glass fiber reinforced plastic container or a PP container, and a support frame 12 with a reinforced structure for supporting the motor and the pump body is arranged on the top. The cylinder mouth adopts a large cylinder mouth 10 and a red cylinder cover (threaded rotary seal) to facilitate loading and sealing and prevent the solution in the cylinder from being contaminated by air and moisture. The metering pump 9 is controlled by PLC and the liquid extraction volume can be set at any time according to production needs. The sodium carbonate solution cylinder 1, the hydrochloric acid solution cylinder 2 and the glucose solution cylinder 3 are independently connected to the purification equipment. The contents not described in detail in this specification belong to the existing technology known to professional and technical personnel in this field.
[0031] The above description is only a preferred embodiment of the present application and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the utility model involved in the present application is not limited to the technical solution formed by a specific combination of the above technical features, but should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the concept of the utility model. For example, the above features are replaced with the technical features with similar functions disclosed in the present application (but not limited to) by each other to form a technical solution.
Claims
1. A wastewater purification and liquid supply system for thermos flask production, comprising a sodium carbonate solution cylinder (1), a hydrochloric acid solution cylinder (2) and a glucose solution cylinder (3), characterized in that: An upper liquid level sensor (4) is installed on the upper left side of the interior of the sodium carbonate solution cylinder (1), and a lower liquid level sensor (5) is installed on the lower left side of the interior of the sodium carbonate solution cylinder (1). A support frame (12) is provided at the upper end of the sodium carbonate solution cylinder (1). A water inlet pipe (6) is provided at the upper end of the sodium carbonate solution cylinder (1) and located at the rear side of the support frame (12). A metering electronic control valve (7) is installed on the water inlet pipe (6). A liquid infusion pipeline (8) is provided on the sodium carbonate solution cylinder (1). A metering pump (9) is installed on the liquid infusion pipeline (8). An online concentration meter is installed on the metering pump (9). The upper end of the sodium carbonate solution cylinder (1) and located at the rear side of the support frame (12) are provided with a water inlet pipe (6). A large barrel opening (10) is provided on the front side of the support frame (12), and a red barrel cover (11) is provided on the top of the large barrel opening (10). A variable frequency servo motor (14) is installed at the middle of the upper end of the support frame (12). A stirring blade (15) is installed inside the sodium carbonate solution barrel (1), and the upper end of the stirring blade (15) passes through the top of the sodium carbonate solution barrel (1) and is connected to the output shaft of the variable frequency servo motor (14) through a coupling. A liquid level alarm lamp (13) is installed at the upper right end of the sodium carbonate solution barrel (1). The structural components installed on the sodium carbonate solution barrel (1), the hydrochloric acid solution barrel (2) and the glucose solution barrel (3) are all the same.
2. The wastewater purification and liquid supply system for thermos flask production according to claim 1, characterized in that: The connection between the large barrel mouth (10) and the red barrel cover (11) is a threaded rotary seal.
3. The wastewater purification and liquid supply system for thermos flask production according to claim 1, characterized in that: The sodium carbonate solution cylinder (1), the hydrochloric acid solution cylinder (2) and the glucose solution cylinder (3) are made of glass fiber reinforced plastic containers or PP containers.
4. The wastewater purification and liquid supply system for thermos flask production according to claim 1, characterized in that: The metering pump (9) is controlled by a PLC in the system.
5. The wastewater purification and liquid supply system for thermos flask production according to claim 1, characterized in that: The stirring blade (15) adopts a top-entry enamel axial flow stirrer.
6. The wastewater purification and liquid supply system for thermos flask production according to claim 1, characterized in that: The variable frequency servo motor (14) has a timed automatic opening and closing function.