Steel bar bending device for space-limited position of prefabricated part
By designing a steel bar bending device for prefabricated components, the problem of the steel bar being difficult to bend and straighten in space restricted areas is solved, and the effect of avoiding concrete damage while ensuring construction speed and quality is achieved.
Patent Information
- Application Number
- CN202420587856.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-03-25
AI Technical Summary
During the installation of prefabricated components, the steel bars are difficult to effectively bend and straighten due to space limitations, resulting in concrete damage and project quality degradation.
A reinforced bar bending device is designed where the space of prefabricated components is limited, including a vertical pole assembly, a fixed plate assembly, a ratchet casing and an elastic fine-tuning assembly. Through the combination of these components, the steel bars can be moved and adjusted to avoid damage to the surrounding concrete.
The device can effectively bending steel bars in space-constrained areas, avoid concrete damage, improve construction speed and engineering quality, and has a simple structure and is easy to produce and use.
Smart Images
Figure CN222659938U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of engineering construction, and more specifically to the technical field of a steel bar bending device at a location where the space of a prefabricated component is limited. Background Art
[0002] Prefabricated components have been used in engineering construction since the 1920s, and my country also began researching and applying prefabricated components in the 1960s. Prefabricated components have become an indispensable part of the engineering construction industry.
[0003] After the prefabricated columns are installed, the main reinforcement is deformed due to surrounding construction or production and processing, making it difficult to install the next layer of prefabricated columns and to adjust the reinforcement. Due to the influence of the beam reinforcement, the composite slab will bend one side of the reinforcement during installation. After it is put in place, the reinforcement will be straightened. Because the reinforcement needs to be adjusted to the inside of the beam, the site often uses the method of "smashing" it straight with external objects. This method has poor straightening effect and will damage the concrete under the reinforcement, which has a great impact on the quality of the project. Utility Model Content
[0004] The purpose of the utility model is to solve the technical problem that it is difficult to bend and straighten steel bars in confined spaces, and to provide a steel bar bending device for prefabricated components in confined spaces, which can effectively avoid damage to surrounding concrete during the steel bar bending process and improve the quality of construction projects.
[0005] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical solutions:
[0006] The present embodiment provides a steel bar bending device for a prefabricated component at a space-constrained location, comprising a vertical pole assembly, a fixed plate assembly arranged at the bottom of the vertical pole assembly, a ratchet sleeve movably mounted on the fixed plate assembly, and an elastic fine-tuning assembly for locking the ratchet sleeve on the fixed plate assembly.
[0007] Specifically, when adjusting the steel bar, the fulcrum is on the steel bar itself to avoid damage to the surrounding concrete; the device can bend the steel bar in a space-constrained area, and has a simple structure, is easy to produce, and is convenient and quick to use. It increases the construction speed while ensuring the quality of the project. All parts are assembled in the factory and can be used directly on site.
[0008] In one embodiment, the pole assembly includes a pole component one, a pole component two, and a pole component three that are sequentially connected from top to bottom, and the fixing plate assembly is fixedly installed below the pole component three.
[0009] In one embodiment, a strip-shaped through groove is opened at the top of the second vertical rod component in the axial direction, and left and right adjustment rods that can be integrally received in the strip-shaped through groove are hinged on the side wall at the top of the strip-shaped through groove, and magnetic units that cooperate with each other are arranged on the bottom of the left and right adjustment rods and the side wall of the strip-shaped through groove near the bottom.
[0010] In one embodiment, the end faces of the first and second vertical pole components are welded, and a cap handle for fixing the left and right adjustment rods is sleeved between the first and second vertical pole components.
[0011] Specifically, a cap handle is provided on the top of the device, which can be used with a ratchet sleeve to achieve left and right micro-movement; it has a wide range of uses and can be used not only to bend steel bars, but also other long objects.
[0012] In one embodiment, the tops of the left and right adjustment rods are hinged to the top side walls of the strip-shaped through slots via adjustment pins, and the magnetic unit is a magnet.
[0013] Specifically, the magnets are installed on the side wall at the bottom of the strip-shaped through slot of the second vertical pole component and the bottom of the left and right adjustment rods as required. The left and right adjustment rods are placed as required, the adjustment pins are inserted, and the cap handles are installed to fix them.
[0014] In one embodiment, the fixing plate assembly includes a fixing plate 1 and a fixing plate 2 symmetrically arranged at the bottom of the vertical pole component 3.
[0015] Specifically, the first upright pole component, the second upright pole component, the third upright pole component, the first fixing plate and the second fixing plate are welded into a whole.
[0016] In one embodiment, the ratchet sleeve includes a sleeve that cooperates with the steel bar and is open in the axial direction, and a ratchet arranged in the middle of the outer wall of the sleeve, and a mounting hole is opened in the center of the ratchet. The ratchet is movably installed between the fixed plate one and the fixed plate two through a main pin shaft passing through the mounting hole.
[0017] In one embodiment, the elastic fine-tuning component includes two clamping blocks movably mounted on a fixed plate one via a clamping block pin, a tension spring connected between the two clamping blocks, a converter movably mounted on the fixed plate one via a converter pin (14), and a square sleeve fixing piece installed near one side of the tension spring to limit the displacement of the converter, the converter cooperates with the two clamping blocks, and the two clamping blocks cooperate with the ratchet.
[0018] Specifically, this device can achieve micro-movement of the steel bars up and down, and left and right adjustments. When micro-moving up and down, the vertical pole can be adjusted by swinging in a small range. The required space for movement is extremely small. By adjusting the number of teeth on the ratchet during factory manufacturing, the amplitude of a single pull can be changed, which is suitable for more scenarios.
[0019] In one embodiment, the free ends of the main pin, the block pin and the converter pin (14) are all locked by a spring pin assembly.
[0020] Specifically, the structure is simple, and the main components are fixed with axle pins, which is convenient for maintenance and replacement of components;
[0021] The device is made of high-strength manganese steel to ensure that the device is sturdy and durable.
[0022] In one embodiment, both ends of the tension spring are provided with bent portions, and the two clamping blocks are respectively provided with small holes matching with the corresponding bent portions.
[0023] The beneficial effects of the utility model are as follows:
[0024] 1. The utility model has a reasonable design. When adjusting the steel bar, the fulcrum is on the steel bar itself to avoid damage to the surrounding concrete. The device can bend the steel bar in a space-constrained area. It has a simple structure, is easy to produce, and is convenient and quick to use. It increases the construction speed while ensuring the quality of the project. All parts are assembled in the factory and can be used directly on site.
[0025] 2. The upper end of the device is equipped with a cap handle, which can be used with a ratchet sleeve to achieve left and right micro-movement; it has a wide range of uses and can be used not only for bending steel bars, but also other long objects.
[0026] 3. This device can realize the micro-movement of the steel bars up and down, and the adjustment left and right. When the steel bars are micro-moved up and down, the vertical pole can be adjusted by swinging in a small range. The required activity space is very small. By adjusting the number of teeth of the ratchet during factory manufacturing, the amplitude of a single pull can be changed, which is suitable for more scenarios. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a structural schematic diagram of a use state of the utility model;
[0028] Figure 2 It is a structural schematic diagram of another use state of the utility model;
[0029] Figure 3 yes Figure 1 Exploded diagram of
[0030] Figure 4 yes Figure 1 Schematic diagram of the usage process;
[0031] Figure 5 yes Figure 2 Schematic diagram of the usage process;
[0032] Figure 6 yes Figure 3 Schematic diagram of the specific structure;
[0033] Figure 7 It is a structural schematic diagram of the vertical pole component three and the fixed plate assembly;
[0034] Figure 8 It is a schematic diagram of the structure of the elastic fine-tuning component;
[0035] Fig. 9 is a schematic diagram of the structure of the ratchet sleeve installed to the fixed plate assembly;
[0036] Fig.10 It is a schematic diagram of the local structure after the elastic fine-tuning component is installed;
[0037] Fig.11 It is a schematic diagram of the structure after the elastic fine-tuning component is installed;
[0038] Figure numerals: 1-cap handle, 2-upright pole component one, 3-upright pole component two, 4-adjusting pin, 5-left and right adjusting rods, 6-upright pole component three, 7-fixing plate one, 8-fixing plate two, 9-magnet, 10-block, 11-converter, 12-block pin, 13-square sleeve fixing part, 14-converter pin (14), 15-tension spring, 16-main pin, 17-spring pin group, 18-ratchet sleeve. DETAILED DESCRIPTION
[0039] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0040] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0041] It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. In addition, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0042] In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "upper", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0043] Example 1
[0044] like Figures 1 to 11 As shown, this embodiment provides a steel bar bending device for a prefabricated component with limited space, including a vertical pole assembly, a fixed plate assembly arranged at the bottom of the vertical pole assembly, a ratchet sleeve 18 movably mounted on the fixed plate assembly, and an elastic fine-tuning assembly for locking the ratchet sleeve 18 on the fixed plate assembly.
[0045] Specifically, when adjusting the steel bar, the fulcrum is on the steel bar itself to avoid damage to the surrounding concrete; the device can bend the steel bar in a space-constrained area, and has a simple structure, is easy to produce, and is convenient and quick to use. It increases the construction speed while ensuring the quality of the project. All parts are assembled in the factory and can be used directly on site.
[0046] Example 2
[0047] like Figures 1 to 11 As shown, this embodiment provides a steel bar bending device for a prefabricated component with limited space, including a vertical pole assembly, a fixed plate assembly arranged at the bottom of the vertical pole assembly, a ratchet sleeve 18 movably mounted on the fixed plate assembly, and an elastic fine-tuning assembly for locking the ratchet sleeve 18 on the fixed plate assembly.
[0048] The vertical pole assembly includes a vertical pole component 1 2 , a vertical pole component 2 3 and a vertical pole component 3 6 which are sequentially connected from top to bottom, and the fixing plate assembly is fixedly installed below the vertical pole component 3 6 .
[0049] A strip-shaped through slot is provided at the top of the vertical rod component 3 in the axial direction, and left and right adjustment rods 5 that can be integrally received in the strip-shaped through slot are hinged on the side walls at the top of the strip-shaped through slot, and magnetic units that cooperate with each other are provided on the bottom of the left and right adjustment rods 5 and the side walls of the strip-shaped through slot near the bottom.
[0050] The end faces of the vertical pole component 1 2 and the vertical pole component 2 3 are welded, and a cap handle 1 for fixing the left and right adjustment rods 5 is sleeved between the vertical pole component 1 2 and the vertical pole component 2 3 .
[0051] Specifically, a cap handle 1 is disposed at the upper end of the device, and can be used with a ratchet sleeve 18 to achieve left and right micro-movement; the device has a wide range of uses, and can be used not only for bending steel bars, but also other long objects.
[0052] The top of the left and right adjustment rods 5 is hinged to the top side wall of the strip-shaped through slot through the adjustment pin 4, and the magnetic unit is a magnet 9.
[0053] Specifically, the magnet 9 is installed as required on the side wall at the bottom of the strip-shaped through slot of the vertical rod component 2 3 and the bottom of the left and right adjustment rod 5. The left and right adjustment rods 5 are placed as required, and the adjustment pin 4 is inserted, and the cap handle 1 is installed to fix it.
[0054] Example 3
[0055] like Figures 1 to 11 As shown, this embodiment provides a steel bar bending device for a prefabricated component with limited space, including a vertical pole assembly, a fixed plate assembly arranged at the bottom of the vertical pole assembly, a ratchet sleeve 18 movably mounted on the fixed plate assembly, and an elastic fine-tuning assembly for locking the ratchet sleeve 18 on the fixed plate assembly.
[0056] The vertical pole assembly includes a vertical pole component 1 2 , a vertical pole component 2 3 and a vertical pole component 3 6 which are sequentially connected from top to bottom, and the fixing plate assembly is fixedly installed below the vertical pole component 3 6 .
[0057] A strip-shaped through slot is provided at the top of the vertical rod component 3 in the axial direction, and left and right adjustment rods 5 that can be integrally received in the strip-shaped through slot are hinged on the side walls at the top of the strip-shaped through slot, and magnetic units that cooperate with each other are provided on the bottom of the left and right adjustment rods 5 and the side walls of the strip-shaped through slot near the bottom.
[0058] The end faces of the vertical pole component 1 2 and the vertical pole component 2 3 are welded, and a cap handle 1 for fixing the left and right adjustment rods 5 is sleeved between the vertical pole component 1 2 and the vertical pole component 2 3 .
[0059] Specifically, a cap handle 1 is disposed at the upper end of the device, and can be used with a ratchet sleeve 18 to achieve left and right micro-movement; the device has a wide range of uses, and can be used not only for bending steel bars, but also other long objects.
[0060] The top of the left and right adjustment rods 5 is hinged to the top side wall of the strip-shaped through slot through the adjustment pin 4, and the magnetic unit is a magnet 9.
[0061] Specifically, the magnet 9 is installed as required on the side wall at the bottom of the strip-shaped through slot of the vertical rod component 2 3 and the bottom of the left and right adjustment rod 5. The left and right adjustment rods 5 are placed as required, and the adjustment pin 4 is inserted, and the cap handle 1 is installed to fix it.
[0062] The fixing plate assembly comprises a fixing plate 1 7 and a fixing plate 2 8 which are symmetrically arranged at the bottom of the vertical pole component 3 6 .
[0063] Specifically, the pole component 1 2 , the pole component 2 3 , the pole component 3 6 , the fixing plate 1 7 , and the fixing plate 2 8 are welded into a whole.
[0064] The ratchet sleeve 18 includes a sleeve that cooperates with the steel bar and is open in the axial direction, and a ratchet arranged in the middle of the outer wall of the sleeve. A mounting hole is opened in the center of the ratchet. The ratchet is movably installed between the fixing plate 1 7 and the fixing plate 2 8 through the main pin shaft 16 passing through the mounting hole.
[0065] Example 4
[0066] This embodiment is further optimized on the basis of embodiment 3, specifically:
[0067] The elastic fine-tuning component includes two blocks 10 movably mounted on a fixed plate 7 via a block pin 12, a tension spring 15 connected between the two blocks 10, a converter 11 movably mounted on the fixed plate 7 via a converter pin (14), and a square sleeve fixing member 13 installed near one side of the tension spring 15 to limit the displacement of the converter 11. The converter 11 cooperates with the two blocks 10, and the two blocks 10 cooperate with the ratchet.
[0068] Specifically, this device can achieve micro-movement of the steel bars up and down, and left and right adjustments. When micro-moving up and down, the vertical pole can be adjusted by swinging in a small range. The required space for movement is extremely small. By adjusting the number of teeth on the ratchet during factory manufacturing, the amplitude of a single pull can be changed, which is suitable for more scenarios.
[0069] Example 5
[0070] This embodiment is further optimized on the basis of embodiment 4, specifically:
[0071] The free ends of the main pin shaft 16 , the block pin shaft 12 and the converter pin shaft (14) 14 are all locked by a spring pin set 17 .
[0072] Specifically, the structure is simple, and the main components are fixed with axle pins, which is convenient for maintenance and replacement of components;
[0073] The device is made of high-strength manganese steel to ensure that the device is sturdy and durable.
[0074] Both ends of the tension spring 15 are provided with bending parts, and the two clamping blocks 10 are respectively provided with small holes matching with the corresponding bending parts.
Claims
1. A steel bar bending device for a prefabricated component with limited space, characterized in that: It comprises a vertical pole assembly, a fixed plate assembly arranged at the bottom of the vertical pole assembly, a ratchet sleeve (18) movably mounted on the fixed plate assembly, and an elastic fine-tuning assembly for locking the ratchet sleeve (18) on the fixed plate assembly.
2. A steel bar bending device for a prefabricated component with limited space according to claim 1, characterized in that: The upright pole assembly comprises an upright pole component 1 (2), an upright pole component 2 (3) and an upright pole component 3 (6) which are sequentially connected from top to bottom, and the fixing plate assembly is fixedly installed below the upright pole component 3 (6).
3. A steel bar bending device for a prefabricated component with limited space according to claim 2, characterized in that: A strip-shaped through slot is provided at the top of the second vertical rod component (3) in the axial direction, and a left and right adjustment rod (5) which can be integrally received in the strip-shaped through slot is hingedly connected on the side wall at the top of the strip-shaped through slot, and magnetic units which cooperate with each other are provided at the bottom of the left and right adjustment rod (5) and on the side wall of the strip-shaped through slot near the bottom.
4. A steel bar bending device for a prefabricated component with limited space according to claim 3, characterized in that: The end faces of the first upright part (2) and the second upright part (3) are welded, and a cap handle (1) for fixing the left and right adjustment rods (5) is sleeved between the first upright part (2) and the second upright part (3).
5. A steel bar bending device for a prefabricated component with limited space according to claim 4, characterized in that: The top of the left and right adjustment rods (5) is hinged to the top side wall of the strip-shaped through slot via an adjustment pin (4), and the magnetic unit is a magnet (9).
6. The device for bending steel bars in a space-constrained prefabricated component according to claim 2, characterized in that: The fixing plate assembly comprises a fixing plate 1 (7) and a fixing plate 2 (8) which are symmetrically arranged at the bottom of the vertical pole component 3 (6).
7. A steel bar bending device for a prefabricated component with limited space according to claim 6, characterized in that: The ratchet sleeve (18) comprises a sleeve which cooperates with the steel bar and is open in the axial direction, and a ratchet arranged in the middle of the outer wall of the sleeve, a mounting hole is opened at the center of the ratchet, and the ratchet is movably installed between the fixing plate 1 (7) and the fixing plate 2 (8) via a main pin shaft (16) passing through the mounting hole.
8. The device for bending steel bars in a space-constrained prefabricated component according to claim 7, characterized in that: The elastic fine-tuning assembly comprises two clamping blocks (10) movably mounted on the fixing plate (7) via a clamping block pin (12), a tension spring (15) connected between the two clamping blocks (10), a converter (11) movably mounted on the fixing plate (7) via a converter pin (14), and a square sleeve fixing member (13) installed near one side of the tension spring (15) for limiting the displacement of the converter (11), and the two clamping blocks (10) cooperate with the ratchet.
9. A steel bar bending device for a prefabricated component with limited space according to claim 8, characterized in that: The free ends of the main pin shaft (16), the block pin shaft (12) and the converter pin shaft (14) are all locked by a spring pin set (17).
10. The device for bending steel bars in a space-constrained prefabricated component according to claim 8, characterized in that: Both ends of the tension spring (15) are provided with bending parts, and the two clamping blocks (10) are respectively provided with small holes matching with the corresponding bending parts.