Plastic bottle discharging mechanism with air conveying cooling function and plastic bottle assembly line
By designing a plastic bottle discharge mechanism with air-transmitting cooling function, the rapid cooling of convection heat transfer is used to solve the problems of complex assembly line structure and high cost in the prior art, and the efficient and stable cooling effect of plastic bottles is achieved.
Patent Information
- Application Number
- CN202421049084.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-05-14
AI Technical Summary
In the existing plastic bottle production line, additional cooling devices are added to cool down, resulting in complex assembly lines and increasing production costs and site costs.
A plastic bottle discharge mechanism with air-transmitting cooling function is designed. By blowing the blow-molded bottle body into the discharge track, it uses convection heat transfer to achieve rapid cooling, reducing the equipment demand for convection assembly line.
It realizes rapid cooling of plastic bottles, simplifies the assembly line structure, reduces production costs and site costs, and improves the stability of cooling effect.
Smart Images

Figure CN222662626U_ABST
Abstract
Description
Technical Field
[0001] The technical solution relates to the technical field of plastic bottle blow molding equipment, and in particular to a plastic bottle discharging mechanism and a plastic bottle assembly line with air-conveying cooling functions. Background Art
[0002] In the process of making plastic bottles, the preform needs to be kept at a certain temperature to facilitate the blow molding of the preform. After the plastic bottle is formed, since the plastic bottle still has a certain residual temperature, the plastic bottle is still prone to deformation due to bumps in the subsequent process. Therefore, it is necessary to cool down the blow-molded plastic bottle in time to avoid deformation of the plastic bottle during the subsequent discharge process.
[0003] The prior art still has the following deficiencies:
[0004] After the preform is shaped, an additional cooling device is usually provided to cool the plastic bottle. Therefore, additional water coolers or fans and other equipment are provided on the assembly line, which results in a more complicated assembly line structure and increases the production and site costs of users. Summary of the invention
[0005] The purpose of this technical solution is to provide a plastic bottle discharging mechanism and a plastic bottle assembly line with air-conveying cooling function, so as to reduce the number of equipment on the assembly line and improve the cooling effect on the blow-molded plastic bottles.
[0006] The purpose of this technical solution is achieved in this way:
[0007] A plastic bottle discharging mechanism with air-conveying and cooling function, comprising:
[0008] A bottle fixing assembly, which is used to fix the bottles in a row;
[0009] A discharge track, which is arranged at one end of the bottle body fixing assembly, and the direction of the discharge track is consistent with the arrangement direction of the bottles;
[0010] An air delivery assembly, used for blowing the bottle on the bottle fixing assembly onto the discharge track;
[0011] The bottle fixing assembly comprises:
[0012] A fixed plate 1, which is arranged on the workbench;
[0013] A second fixing plate, which is hinged to the workbench;
[0014] A driving cylinder 1, which is connected to the fixing plate 2, and the driving cylinder 1 is used to drive the fixing plate 2 to rotate;
[0015] When the fixing plate 2 is in a vertical state, a clamping position for clamping and fixing the bottle body is formed between the fixing plate 1 and the fixing plate 2.
[0016] Preferably, the edge of the fixing plate 1 is tilted upward to form a supporting edge 1, and the edge of the fixing plate 2 is tilted upward to form a supporting edge 2;
[0017] The upper ends of the supporting edge 1 and the supporting edge 2 are used to cooperate with each other and abut against the convex edge of the bottle body to support the bottle body.
[0018] Preferably, a guide rod 1 and a guide rod 2 are provided on the discharging track, and the guide rod 1 and the guide rod 2 are used to reduce the shaking of the bottle body when it moves.
[0019] Preferably, the second fixing plate is hinged on the workbench through an articulated frame, and the first driving cylinder is connected to the articulated frame and can drive the articulated frame to rotate;
[0020] The hinged frame is also provided with a reset spring, and the reset spring is used to drive the hinged frame to reset quickly;
[0021] A guide rod three is also arranged on the articulated frame.
[0022] Preferably, a bracket is provided on the workbench, and the bracket and the discharge track are respectively provided at two ends of the bottle arrangement direction;
[0023] The air delivery assembly includes an air jet part and an air supply pipe connected to the air jet part and arranged on the bracket, and the air supply pipe is used to blow the bottle body on the bottle body fixing assembly onto the discharge track.
[0024] Preferably, a strip hole is formed on the bracket, and the strip hole is used to adjust the height of the upper end of the bracket extending out of the workbench.
[0025] Preferably, a material drop hole is opened on the workbench, and the material drop hole is located below the clamping position.
[0026] A plastic bottle production line, comprising a plastic bottle discharging mechanism as described above;
[0027] It also includes a material unloading mechanism, which is used to transport the bottles on the assembly line to the material discharging mechanism.
[0028] Preferably, the unloading mechanism comprises:
[0029] A clamping assembly, which is used to clamp the bottle body from the assembly line and send the bottle body to the clamping position so that the bottle body fixing assembly can complete the fixing of the bottle body;
[0030] A displacement assembly, the clamping assembly is arranged on the displacement assembly, and the displacement assembly is used to drive the clamping assembly to move closer to or away from the bottle body fixing device.
[0031] Preferably, the clamping assembly comprises:
[0032] A clamping cylinder, used for clamping and fixing the bottle body;
[0033] A rotating shaft, on which the clamping cylinder sleeve is arranged;
[0034] A driving motor, which is arranged at one end of the rotating shaft, and is used to drive the rotating shaft to rotate;
[0035] a balancing weight, which is arranged on the other end of the rotating shaft;
[0036] A lifting platform, wherein the rotating shaft is arranged on the lifting platform;
[0037] A driving cylinder 3, which is used to drive the lifting platform to move up and down in the vertical direction;
[0038] The displacement assembly comprises:
[0039] A mounting frame, wherein the clamping assembly is arranged on the mounting frame;
[0040] A second driving cylinder, a push rod of which is connected to the lower end of the mounting frame, so that the second driving cylinder can drive the mounting frame to move;
[0041] A guide rail, which is arranged on the workbench;
[0042] A slide seat is arranged at the lower end of the mounting frame, and the slide seat is sleeved on the guide rail.
[0043] Compared with the prior art, the technical solution has the following outstanding and beneficial technical effects:
[0044] 1. In this technical solution, after the blow-molded bottle body is fixed to the bottle body fixing assembly, the air conveying assembly will blow the plastic bottle onto the discharge track. While the plastic bottle moves on the discharge track, it will conduct convection heat transfer with the surrounding environment, thereby achieving the purpose of quickly cooling the bottle body.
[0045] 2. In the process of discharging, there is no need to equip special devices for cooling plastic bottles to cool them down. Reducing the links on the assembly line can not only reduce the user's investment cost, but also reduce the floor space of the assembly line, making the structure of the assembly line more concise.
[0046] 3. This technical solution uses convection heat transfer to cool the plastic bottles during the discharge process. By changing the length of the discharge track, the convection heat transfer time of the bottle can be increased accordingly, thereby improving the heat exchange effect and ensuring the stability of the cooling effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0047] Figure 1 It is a structural schematic diagram of the technical solution;
[0048] Figure 2 This is the main view of the technical solution when the bracket is removed;
[0049] Figure 3 for Figure 2 The enlarged view of point A in the middle;
[0050] Figure 4 It is a structural schematic diagram when the technical solution is coordinated with the assembly line;
[0051] Figure 5 It is a schematic diagram of the state when the clamping assembly of the technical solution places the bottle body into the clamping position;
[0052] Reference numerals:
[0053] 1. Workbench; 11. Bottle body; 12. Convex edge; 13. Bracket; 14. Assembly line; 15. Blanking hole; 16. Strip hole;
[0054] 2. Bottle body fixing assembly; 21. Fixing plate 1; 22. Fixing plate 2; 23. Supporting edge 1; 24. Supporting edge 2; 25. Clamping position;
[0055] 3. Discharging track; 31. Guide rod 1; 32. Guide rod 2;
[0056] 4. Articulated frame; 41. Driving cylinder 1; 42. Return spring; 43. Guide rod 3; 44. Articulated seat;
[0057] 5. Jet section; 51. Air supply pipe;
[0058] 6. Clamping assembly; 61. Clamping cylinder; 62. Rotating shaft; 63. Driving motor; 64. Balance block; 65. Lifting platform;
[0059] 7. Shift assembly; 71. Mounting frame; 72. Driving cylinder 2; 73. Guide rail; 74. Slide seat. DETAILED DESCRIPTION
[0060] The following are specific embodiments of the present technical solution, and the technical solution of the present technical solution is further described in conjunction with the accompanying drawings, but the present technical solution is not limited to these embodiments.
[0061] like Figure 1-Figure 3As shown, a plastic bottle discharging mechanism with air-conveying cooling function comprises:
[0062] A bottle fixing assembly 2, which is used to fix the bottles 11 in a row;
[0063] A discharge track 3, which is arranged at one end of the bottle fixing assembly 2, and the direction of the discharge track 3 is consistent with the arrangement direction of the bottles 11;
[0064] The air delivery component is used to blow the bottle body 11 on the bottle body fixing component 2 onto the discharge track 3.
[0065] The bottle fixing assembly 2 comprises:
[0066] A fixed plate 21, which is fixedly arranged on the workbench 1;
[0067] A second fixing plate 22, which is hinged on the workbench 1;
[0068] The driving cylinder 1 41 is connected to the fixing plate 22 , and the driving cylinder 1 41 is used to drive the fixing plate 22 to rotate.
[0069] When the driving cylinder 1 41 drives the fixing plate 2 22 to be in a vertical state, the bottle body fixing assembly 2 is in a clamping state, and a clamping position 25 for clamping and fixing the bottle body 11 is formed between the fixing plate 1 21 and the fixing plate 2 22 .
[0070] When the driving cylinder 1 41 drives the fixing plate 2 22 to unfold, the bottle fixing assembly 2 is in a loading state. At this time, the bottle fixing assembly 2 waits for other devices to transport the bottle 11 to the clamping position 25 .
[0071] like Figure 1-Figure 3 As shown, the edge of the fixing plate 1 21 is inclined upward to form a supporting edge 1 23, and the edge of the fixing plate 2 22 is inclined upward to form a supporting edge 24. By providing the supporting edge 1 23 and the supporting edge 24, the lower ends of the fixing plates 1 21 and 22 can be formed with sufficient avoidance space, so that the fixing plates 1 21 and 22 can fix the bottle body 1.
[0072] The upper ends of the first supporting edge 23 and the second supporting edge 24 are used to cooperate with each other to abut against the convex edge 12 of the bottle body 11 to support the bottle body 11 to the clamping position 25.
[0073] like Figure 1-Figure 3 As shown, a guide rod 1 31 and a guide rod 2 32 are provided on the discharge track 3, and the guide rod 1 31 and the guide rod 2 32 abut against the lower end of the bottle body 11, thereby reducing the shaking of the bottle body 11 when moving.
[0074] like Figure 1-Figure 3As shown, the second fixing plate 22 is arranged on the articulated frame 4, and the articulated frame 4 is hinged on the workbench 1 through the articulated seat 44, and rotates around the articulated seat 44; the driving cylinder 1 41 is connected to the articulated frame 4, and can drive the articulated frame 4 to rotate;
[0075] The hinged frame 4 is also provided with a reset spring 42, which is used to drive the hinged frame 4 to reset quickly, thereby ensuring that when other devices transport the bottle body 11 to the clamping position 25, the bottle body 11 will not be blocked by the hinged frame 4 and the fixing plate 22, and can smoothly enter the clamping position 25.
[0076] A guide rod 3 43 is also provided on the articulated frame 4. When the articulated frame 4 is in a vertical state, the guide rod 3 43 can abut against one side of the bottle body 11 to prevent the bottle body 11 from shaking during movement.
[0077] like Figure 1-Figure 3 As shown, a support 13 is provided on the workbench 1, and the support 13 and the discharge track 3 are respectively arranged at two ends of the bottle body 11 arrangement direction;
[0078] The air delivery assembly includes an air jet part 5 and an air supply pipe 51 connected to the air jet part 5, which is arranged on the bracket 13. The air supply pipe 51 is used to blow the bottle body 11 on the bottle body fixing assembly 2 onto the discharge track 3. Since the bottle body 11 after blow molding still has a certain residual temperature, the bottle body 11 is still easily deformed due to collision during this period. In the present technical solution, during the process of discharging the bottle body 11, the bottle body 11 is blown onto the discharge track 3 by setting an air delivery assembly. When the high-speed airflow contacts the bottle body 11, it will generate stronger convective heat transfer with the bottle body 11, thereby increasing the heat dissipation of the bottle body 11. Since the guide rod 1 31, the guide rod 2 32 and the guide rod 3 43 are continuous long rods, they can be against the side of the bottle body 11 for a long time, and will not suddenly collide with the side wall of the bottle body 11, thereby avoiding deformation of the side of the bottle body 11.
[0079] At the same time, the airflow ejected by the jet part 5 will drive the additional air flow of the device, thereby taking away the heat near the device, so that the temperature near the discharge track 3 is maintained at a relatively constant temperature. The efficiency of heat conduction between the bottle body 11 and the surrounding air is guaranteed to be constant. When the bottle body 11 moves on the discharge track 3, it will also generate strong convection heat exchange with the air, and heat conduction with the air in a larger space, further reducing the temperature rise near the discharge track 3 and ensuring the efficiency of heat dissipation.
[0080] like Figure 1-Figure 3 As shown, a strip hole 16 is formed on the bracket 13 , and the strip hole 16 is used to adjust the height of the upper end of the bracket 13 extending out of the workbench 1 , so as to change the height of the air injection part 5 to match bottles 11 of different shapes.
[0081] like Figure 1-Figure 3 As shown, a drop hole 15 is opened on the workbench 1, and the drop hole 15 is located below the clamping position 25. When an unqualified bottle body 11 cannot be placed on the clamping position 25, the unqualified bottle body 11 will fall off from the clamping position 25 and fall from the drop hole 15 into the collection container under the table for easy recycling.
[0082] like Figure 1-Figure 5 A plastic bottle production line shown includes a plastic bottle discharging mechanism as described above;
[0083] It also includes a material unloading mechanism, which is used to transport the bottles 11 on the assembly line 14 to the material unloading mechanism.
[0084] like Figure 4 and Figure 5 As shown, the unloading mechanism includes:
[0085] The clamping assembly 6 is used to clamp the bottle 11 from the assembly line 14 and send the bottle 11 to the clamping position 25 so that the bottle fixing assembly 2 can complete the fixing of the bottle 11;
[0086] The shifting assembly 7 and the clamping assembly 6 are arranged on the shifting assembly 7 , and the shifting assembly 7 is used to drive the clamping assembly 6 to approach or move away from the bottle body 11 fixing device.
[0087] Further, the clamping assembly 6 comprises:
[0088] A clamping cylinder 61, which is used to clamp and fix the bottle body 11;
[0089] A rotating shaft 62, on which the clamping cylinder 61 is sleeved;
[0090] A driving motor 63, which is disposed at one end of the rotating shaft 62, and is used to drive the rotating shaft 62 to rotate;
[0091] a balancing weight 64, which is disposed on the other end of the rotating shaft 62;
[0092] A lifting platform 65, on which the rotating shaft 62 is disposed;
[0093] A driving cylinder 3, which is used to drive the lifting platform 65 to move up and down in the vertical direction;
[0094] The shifting assembly 7 comprises:
[0095] A mounting frame 71, on which the clamping assembly 6 is disposed;
[0096] The second driving cylinder 72 has a push rod connected to the lower end of the mounting frame 71, so that the second driving cylinder 72 can drive the mounting frame 71 to move;
[0097] A guide rail 73, which is arranged on the workbench 1;
[0098] A slide seat 74 is provided at the lower end of the mounting frame 71 , and the slide seat 74 is sleeved on the guide rail 73 .
[0099] The above embodiments are only preferred embodiments of the present technical solution, and are not intended to limit the protection scope of the present technical solution. Therefore, any equivalent changes made based on the structure, shape, and principle of the present technical solution should be included in the protection scope of the present technical solution.
Claims
1. A plastic bottle discharging mechanism with air-conveying and cooling function, characterized in that: include: A bottle fixing assembly (2) for fixing the bottles (11) in a row; a discharge track (3) arranged at one end of the bottle body fixing assembly (2), wherein the direction of the discharge track (3) is consistent with the arrangement direction of the bottles (11); An air delivery component, used for blowing the bottle body (11) on the bottle body fixing component (2) onto the discharge track (3); The bottle fixing assembly (2) comprises: A fixing plate 1 (21), which is arranged on the workbench (1); A second fixing plate (22) which is hinged on the workbench (1); A driving cylinder 1 (41), which is connected to the fixing plate 2 (22), and the driving cylinder 1 (41) is used to drive the fixing plate 2 (22) to rotate; When the second fixing plate (22) is in a clamping state, a clamping position (25) for clamping and fixing the bottle body (11) is formed between the first fixing plate (21) and the second fixing plate (22).
2. A plastic bottle discharging mechanism with air-conveying and cooling function according to claim 1, characterized in that: The edge of the fixing plate 1 (21) is tilted upward to form a supporting edge 1 (23), and the edge of the fixing plate 2 (22) is tilted upward to form a supporting edge 2 (24); The upper ends of the supporting edge 1 (23) and the supporting edge 2 (24) are used to cooperate with each other to abut against the convex edge (12) of the bottle body (11) to support the bottle body (11) to the clamping position (25).
3. A plastic bottle discharging mechanism with air-conveying and cooling function according to claim 1 or 2, characterized in that: The discharge track (3) is provided with a guide rod 1 (31) and a guide rod 2 (32), and the guide rod 1 (31) and the guide rod 2 (32) are used to reduce the shaking of the bottle body (11) when it moves.
4. A plastic bottle discharging mechanism with air-conveying and cooling function according to claim 3, characterized in that: The second fixing plate (22) is hinged on the workbench (1) via an articulated frame (4), and the first driving cylinder (41) is connected to the articulated frame (4) and can drive the articulated frame (4) to rotate; The hinged frame (4) is also provided with a return spring (42), and the return spring (42) is used to drive the hinged frame (4) to return quickly; A guide rod three (43) is also provided on the articulated frame (4).
5. The plastic bottle discharging mechanism with air-conveying and cooling function according to claim 3, characterized in that: The workbench (1) is provided with a bracket (13), and the bracket (13) and the discharge track (3) are respectively arranged at two ends of the arrangement direction of the bottle bodies (11); The air delivery assembly comprises an air jet portion (5) and an air supply pipe (51) connected to the air jet portion (5) and arranged on the bracket (13); the air supply pipe (51) is used to blow the bottle body (11) on the bottle body fixing assembly (2) onto the discharge track (3).
6. A plastic bottle discharging mechanism with air-conveying and cooling function according to claim 5, characterized in that: The support (13) is formed with a strip-shaped hole (16), and the strip-shaped hole (16) is used to adjust the height of the upper end of the support (13) extending out of the workbench (1).
7. The plastic bottle discharging mechanism with air-conveying and cooling function according to claim 3, characterized in that: The workbench (1) is provided with a material drop hole (15), and the material drop hole (15) is located below the clamping position (25).
8. A plastic bottle production line, characterized in that: It comprises a plastic bottle discharging mechanism with air-conveying and cooling function as described in any one of claims 1 to 7; It also comprises a material unloading mechanism, which is used to transport the bottles (11) on the assembly line (14) to the material unloading mechanism.
9. A plastic bottle production line according to claim 8, characterized in that: The unloading mechanism comprises: a gripping assembly (6) for gripping the bottle body (11) from the assembly line (14) and delivering the bottle body (11) to the gripping position (25) so that the bottle body fixing assembly (2) can complete the fixing of the bottle body (11); A displacement assembly (7), wherein the clamping assembly (6) is arranged on the displacement assembly (7), and the displacement assembly (7) is used to drive the clamping assembly (6) to move closer to or away from the bottle body (11) fixing device.
10. A plastic bottle production line according to claim 9, characterized in that: The clamping assembly (6) comprises: A clamping cylinder (61) used for clamping and fixing the bottle body (11); A rotating shaft (62), the clamping cylinder (61) being sleeved on the rotating shaft (62); a driving motor (63), which is arranged at one end of the rotating shaft (62), and the driving motor (63) is used to drive the rotating shaft (62) to rotate; a balancing weight (64) disposed on the other end of the rotating shaft (62); A lifting platform (65), wherein the rotating shaft (62) is arranged on the lifting platform (65); A driving cylinder 3, which is used to drive the lifting platform (65) to move up and down in the vertical direction; The displacement assembly (7) comprises: A mounting frame (71), wherein the clamping assembly (6) is arranged on the mounting frame (71); A second driving cylinder (72), a push rod of which is connected to the lower end of the mounting frame (71), so that the second driving cylinder (72) can drive the mounting frame (71) to move; A guide rail (73) arranged on the workbench (1); A slide seat (74) is provided at the lower end of the mounting frame (71), and the slide seat (74) is sleeved on the guide rail (73).