Storehouse system

Abstract

A storeroom system comprises a workshop, a traveling track, a moving trolley, a transverse moving trolley, a vertical guide rail, a fixing plate, a steel drum clamping mechanism, a distance detection device and an image recognition device. According to the storeroom system provided by the utility model, the idle factory building can be used for automatically stacking the steel drums after being transformed, so that the idle storeroom can be transformed into the storeroom for storing the steel drums at the minimum cost, the cost for dismantling the factory building is avoided, large-scale equipment such as a crane and the like is fully utilized, and the storeroom system for automatically stacking is formed; therefore, the idle storeroom and the steel drum storage function are perfectly combined, and resource allocation is optimized.

Description

Technical Field

[0001] The utility model relates to the field of industrial production, in particular to a warehouse system capable of storing steel barrel goods. Background Art

[0002] Traditional workshops and factories adopt the gantry crane structure. With the innovation of technology, the improvement of automation, and the upgrading of traditional industries, more and more traditional workshops and factories are idle. If the factory building is demolished as a whole, it will not only waste the initial investment and cause asset loss, but also lead to some new problems such as pollution and idle land. Therefore, how to make full use of idle workshops and factories is a technical problem currently faced by these workshops and factories.

[0003] At the same time, in the process of transporting liquid materials in steel barrels in the logistics industry, the storage problem of steel barrels (empty or full) is often faced. Since the steel barrel itself is relatively large and cannot be reduced in size by folding or compressing, it takes up a large space whether it is filled with materials or emptied. It can be seen that the manufacturers of steel barrel packaging materials, logistics and transportation departments, and users are all facing the storage problem of steel barrels. Utility Model Content

[0004] In order to solve the problems existing in the prior art, the utility model provides a warehouse system, which transforms and designs idle factory buildings into warehouses for steel barrel goods production enterprises and using enterprises to store steel barrels. The idle factory buildings can be transformed at the lowest cost, solving the problem of reuse of idle factory buildings.

[0005] In order to achieve the above objectives, the following technical solutions are provided:

[0006] A warehouse system, comprising:

[0007] Longitudinally shaped workshop;

[0008] The driving tracks are arranged on both sides of the workshop along the longitudinal direction;

[0009] A mobile trolley connected across two driving tracks and capable of longitudinal movement in the air, with a transversely arranged cross rail on the mobile trolley;

[0010] A trolley is connected to the horizontal rail in a rolling manner, and the main part of the trolley is located on the side of the crossbeam of the moving trolley;

[0011] A vertical guide rail connected to the main part of the traverse trolley and capable of being extended up and down;

[0012] A fixing plate connected to the bottom of the vertical guide rail, wherein a plurality of steel barrel clamping mechanisms arranged in a matrix are arranged below the fixing plate;

[0013] A distance detection device and an image recognition device are arranged on the transverse moving trolley, wherein the distance detection device is used to detect the height of the steel drum downwards, and the image recognition device is used to detect the image of the steel drum downwards.

[0014] The distance detection device adopts a distance measuring sensor.

[0015] The image recognition device uses a 3D camera.

[0016] A feeding conveying roller table and a discharging conveying roller table connected with the outside are also arranged in the workshop.

[0017] The feed conveyor roller and the discharge conveyor roller are located on both sides or the same side of the workshop, or the feed conveyor roller is shared with the discharge conveyor roller, that is, the roller can convey in forward and reverse directions, serving as a feed conveyor roller in forward conveyance and as a discharge conveyor roller in reverse conveyance.

[0018] Metal fences are arranged around the interior of the workshop, and the metal fences surround the interior of the workshop to form a cargo storage area, and the boundaries are formed by the metal fence structure.

[0019] The metal fence is coated with identification color or provided with identification blocks, and the identification blocks are in regular or irregular shapes that are evenly arranged.

[0020] The traveling track and the moving trolley use the crane track and crane traveling track existing in the workshop.

[0021] The telescopic guide rail adopts a three-stage telescopic structure, is driven by a sprocket structure, and an anti-skid structure is arranged on the rail.

[0022] The anti-skid structure adopts conventional anti-skid wheels, racks or friction blocks.

[0023] The steel drum clamping mechanism adopts a three-claw or five-claw clamping mechanism, which is used for clamping on the top of the steel drum.

[0024] Compared with the prior art, the advantages of the utility model are as follows:

[0025] The warehouse system provided by the utility model can be used for automatic palletizing of steel drums after the idle factory buildings are transformed, so that the idle warehouses can be transformed into warehouses for storing steel drums at the minimum cost, which not only avoids the cost of dismantling the workshops, but also makes full use of large equipment such as cranes to form an automatic palletizing warehouse system, thereby perfectly combining the idle warehouses and steel drum storage functions and optimizing resource allocation. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a schematic diagram of the structure of the warehouse system described in the embodiment of the utility model;

[0027] Figure 2 This is a schematic diagram of the structure of the vertical guide rail, the transverse moving trolley and the steel drum clamping mechanism according to the embodiment of the utility model;

[0028] Figure 3 This is a schematic structural diagram of the vertical guide rail, the transverse movement trolley and the steel drum clamping mechanism described in an embodiment of the utility model.

[0029] In the figure:

[0030] 10- Workshop;

[0031] 11-travel track; 12-mobile trolley; 13-cross rail; 14-transverse trolley; 15-vertical guide rail; 16-fixed plate; 17-steel drum clamping mechanism; 18-metal fence; 19a feeding conveyor roller; 19b-discharging conveyor roller;

[0032] 20-Steel drum. DETAILED DESCRIPTION

[0033] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0034] Example

[0035] Combination Figure 1-Figure 3 As shown, this embodiment provides a warehouse system, including a workshop 10, a traveling track 11, a mobile trolley 12, a transverse trolley 14, a vertical guide rail 15, a fixed plate 16, a steel barrel 20 clamping mechanism 17, a distance detection device and an image recognition device (not shown in the figure).

[0036] The workshop 10 is in a longitudinally long rectangular shape, usually with a width of 15-30 meters and a length of 50-200 meters. The workshop 10 is actually an idle and unused workshop 10;

[0037] Inside the workshop 10, there are driving tracks 11 arranged on both sides of the workshop 10 along the longitudinal direction. The driving tracks 11 can be ground tracks (laid on the ground) or air tracks (erected in the air). The main function of the driving tracks 11 is to provide stable support for the mobile trolley 12, so that the mobile trolley 12 can reciprocate along the driving tracks 11;

[0038] On the two driving rails 11, there is also a mobile trolley 12 which is connected across the two driving rails 11 and can move longitudinally in the air. The mobile trolley 12 is provided with a transverse rail 13 arranged transversely. It is best to arrange two upper and lower transverse rails 13 on the mobile trolley 12, so that the trolley can move transversely along the transverse rail 13 by roller clamping and rolling. The transverse rail 13 can also be arranged on the side of the mobile trolley 12 to support the lateral transverse trolley 14 and provide lateral support for the transverse trolley 14.

[0039] The traverse trolley 14 is connected to the transverse rail 13 in a rolling manner, and the main part of the traverse trolley 14 is located on the side of the crossbeam of the mobile trolley 12; the traverse trolley 14 is connected to the transverse rail 13 through a roller structure, wherein the roller is arranged corresponding to the position of the transverse rail 13, for example, the transverse rail 13 is arranged up and down, and the corresponding roller is also arranged up and down; or when the transverse rail 13 is also arranged on the side of the mobile trolley 12, a roller is arranged on the side of the traverse trolley 14 to dock with the transverse rail 13 on the side of the mobile trolley 12. Whether the number of the transverse rails 13 is 2 or 3, they are arranged in parallel.

[0040] The traverse trolley 14 is also provided with a vertical guide rail 15 connected to the main body of the traverse trolley 14 and capable of being telescopically extended up and down. The vertical guide rail 15 adopts a telescopic structure, so that the telescopic guide rail can move in the vertical direction, thereby being able to control the height of the fixed plate 16 on the vertical guide rail;

[0041] A fixing plate 16 connected to the bottom of the vertical guide rail 15 is also provided on the vertical guide rail, and a plurality of steel barrel 20 clamping mechanisms 17 arranged in a matrix are provided below the fixing plate 16. The steel barrel 20 clamping mechanisms 17 can clamp on the steel barrel 20, so that the steel barrel 20 can be transported to a predetermined position in the warehouse along with the movement of the entire transverse trolley 14;

[0042] A distance detection device and an image recognition device are arranged on the transverse moving trolley 14 , wherein the distance detection device is used to detect the height of the steel drum 20 downward, and the image recognition device is used to detect the image of the steel drum 20 downward.

[0043] The distance detection device uses a distance sensor, which measures the height of the ground according to the top height of the steel drum 20 when there is no steel drum 20. For example, the height of each steel drum 20 is H, so the top height of one layer of steel drums 20 is H, and the top height of two layers of steel drums 20 is 2H. Since the warehouse is relatively large, the height can also reach more than 5 meters, so that the stacking of steel drums 20 can reach at least five layers.

[0044] The image recognition device uses a 3D camera, and the image recognition device mainly recognizes the top contour arrangement shape of the steel barrel 20 after it is placed, so as to determine the position of the steel barrel 20 and further stack the steel barrel 20 next to and on top of the steel barrel 20.

[0045] The workshop 10 is also provided with a feed conveyor roller and a discharge conveyor roller connected to the outside, wherein each conveyor roller adopts a flat conveyor belt or a conveyor roller structure, and can input and output groups of steel drums 20. The feed conveyor roller and the discharge conveyor roller can usually convey pallets of steel drums 20. After the steel drums 20 on the pallets are clamped by the steel drum 20 clamping mechanism 1717, the pallets can be moved to the pallet storage area by a robot, or the pallets can be directly placed on the discharge conveyor roller and transported to other areas.

[0046] The feed conveyor roller and the discharge conveyor roller are located on both sides or the same side of the workshop 10, or the feed conveyor roller is shared with the discharge conveyor roller, that is, the roller can convey in forward and reverse directions, serving as a feed conveyor roller in forward conveyance and as a discharge conveyor roller in reverse conveyance.

[0047] Metal fences are arranged around the interior of the workshop 10, and the metal fences surround the interior of the workshop 10 to form a cargo storage area, and the metal fences form a boundary. The metal fences determine the boundaries of the entire workshop 10 for storing steel drums 20. The metal fences can not only determine the placement area of ​​the steel drums 20, but also provide a reference for the placement of the steel drums 20.

[0048] The metal fence is coated with an identification color or provided with identification blocks, and the identification blocks are evenly arranged in regular or irregular shapes. The identification blocks are set in a specific shape, so as to facilitate the image recognition device to recognize.

[0049] The traveling track 11 and the mobile trolley 12 use the existing crane track and crane trolley in the workshop 10. Usually, the traveling track 11 does not need to be designed separately, but only the crane track restricted inside the workshop 10 can be used, so there is no need to design and install the traveling track 11, which can not only save investment but also make full use of the facilities in the idle workshop 10; the crane trolley is usually also a necessary handling equipment in the workshop 10. Since the crane trolley not only occupies a large area but also has a large overall investment, it will take a lot of manpower, material resources and capital to dismantle the crane trolley. Therefore, the crane trolley is fully utilized and converted into a mobile trolley 12. The mobile trolley 12 can move along the traveling track 11, and the mobile trolley 12 is usually also provided with a cross rail 13 for the movement of the transverse trolley 14. If the cross rail 13 on the existing crane trolley can be used directly, there is no need to design the cross rail 13 structure additionally; if the cross rail 13 on the existing crane trolley cannot be used, the cross rail 13 needs to be designed and installed separately according to the movement and load requirements of the traverse trolley 14. The cross rail 13 can be placed on the top, bottom and side of the moving trolley 12 (i.e., the crane trolley), thereby providing support for the traverse trolley 14 from the top, bottom and side. The traverse trolley 14 is usually designed with travel rollers, which can be adapted to the cross rail 13.

[0050] A driving mechanism is provided on each of the transverse trolley 14, the movable trolley 12 and the vertical guide rail 15 to provide power for the respective movements.

[0051] The telescopic guide rail adopts a three-stage telescopic structure, is driven by a sprocket structure, and is provided with an anti-slip structure on the rail. The telescopic guide rail can be designed by referring to the lifting mechanism of a mobile forklift, or can be designed by using a molded product on the market.

[0052] The anti-skid structure adopts conventional anti-skid wheels, racks or friction blocks. The main function of the anti-skid structure is to fix and clamp the telescopic guide rail to prevent it from loosening and sliding.

[0053] The steel barrel 20 clamping mechanism 17 adopts a three-claw or five-claw clamping mechanism, which is used to clamp on the barrel top of the steel barrel 20.

[0054] Compared with the prior art, the advantages of the utility model are as follows:

[0055] The warehouse system provided by the utility model can be used for automatic palletizing of steel drums 20 after the idle factory buildings are transformed, so that the idle warehouses can be transformed into warehouses for storing steel drums 20 at the lowest cost, which not only avoids the cost of dismantling the workshop 10, but also makes full use of large equipment such as cranes to form an automatic palletizing warehouse system, thereby perfectly combining the idle warehouses and the storage functions of steel drums 20 and optimizing resource allocation.

[0056] Note that the above are only preferred embodiments of the present invention and the technical principles used. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein, and that various obvious changes, readjustments and substitutions can be made by those skilled in the art without departing from the scope of protection of the present invention. Therefore, although the present invention is described in more detail through the above embodiments, the present invention is not limited to the above embodiments, and may include more other equivalent embodiments without departing from the concept of the present invention, and the scope of the present invention is determined by the scope of the appended claims.

Claims

1. A warehouse system, characterized in that: include: Longitudinally shaped workshop; The driving tracks are arranged on both sides of the workshop along the longitudinal direction; A mobile trolley connected across two driving tracks and capable of longitudinal movement in the air, with a transversely arranged cross rail on the mobile trolley; A trolley is connected to the horizontal rail in a rolling manner, and the main part of the trolley is located on the side of the crossbeam of the moving trolley; A vertical guide rail connected to the main part of the traverse trolley and capable of being extended up and down; A fixing plate connected to the bottom of the vertical guide rail, wherein a plurality of steel barrel clamping mechanisms arranged in a matrix are arranged below the fixing plate; A distance detection device and an image recognition device are arranged on the transverse moving trolley, wherein the distance detection device is used to detect the height of the steel drum downwards, and the image recognition device is used to detect the image of the steel drum downwards.

2. The warehouse system according to claim 1, characterized in that: The distance detection device adopts a distance measuring sensor; The image recognition device uses a 3D camera.

3. The warehouse system according to claim 1, characterized in that: A feeding conveying roller table and a discharging conveying roller table connected with the outside are also arranged in the workshop.

4. The warehouse system according to claim 3, characterized in that: The feed conveyor roller and the discharge conveyor roller are located on both sides or the same side of the workshop, or the feed conveyor roller is shared with the discharge conveyor roller, that is, the roller can convey in forward and reverse directions, serving as a feed conveyor roller in forward conveyance and as a discharge conveyor roller in reverse conveyance.

5. The warehouse system according to claim 1, characterized in that: Metal fences are arranged around the interior of the workshop, and the metal fences surround the interior of the workshop to form a cargo storage area, and the boundaries are formed by the metal fence structure.

6. The warehouse system according to claim 5, characterized in that: The metal fence is coated with identification color or provided with identification blocks, and the identification blocks are in regular shapes that are evenly arranged.

7. The warehouse system according to claim 1, characterized in that: The traveling track and the moving trolley use the crane track and crane traveling track existing in the workshop.

8. The warehouse system according to claim 1, characterized in that: The telescopic guide rail adopts a three-stage telescopic structure, is driven by a sprocket structure, and an anti-slip structure is provided on the track.

9. The warehouse system according to claim 8, characterized in that: The anti-skid structure adopts an anti-skid wheel, a rack or a friction block.

10. The warehouse system according to claim 1, characterized in that: The steel drum clamping mechanism adopts a three-claw or five-claw clamping mechanism, which is used for clamping on the top of the steel drum.

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