Heat exchanger with heat preservation structure

By designing a heat exchanger with an insulation structure in the heat exchanger, and using the adjustment mechanism and positioning mechanism, it is possible to disassemble and reuse the insulation partition, and the problems of high maintenance costs and heat loss in low temperature environments are solved, and the effect of reducing maintenance costs and heat loss is achieved.

CN222670781UActive Publication Date: 2025-03-25QINGDAO YUNCHUANG ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202420683096.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-03
Publication Date
2025-03-25
Estimated Expiration
2034-04-03

AI Technical Summary

Technical Problem

In low-temperature environments, existing heat exchangers need to be wrapped in heat insulation for fixing due to large temperature differences between the inside and outside of the shell, but cannot be disassembled during maintenance, resulting in high maintenance costs and heat loss.

Method used

A heat exchanger with an insulation structure is designed, including a placement plate, a protective plate, an insulation partition, an insulation layer, a heat exchange plate and a positioning block. Through the combination of the adjustment mechanism and the positioning mechanism, it is convenient for the disassembly and reuse of the insulation partition.

Benefits of technology

It realizes the insulation effect of facilitating disassembly during maintenance while maintaining the heat exchanger, reducing maintenance costs and reducing heat loss.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a heat exchanger with a heat preservation structure, which comprises a placing plate, a protection plate, a heat preservation partition plate, a heat insulation layer, a heat exchange plate and a positioning block. When the weather temperature is low and the temperature difference between the inside and the outside of a shell is large, in order to prevent heat loss, the surface of an existing heat exchanger is wrapped with a heat insulation layer and fixed to the heat exchanger through mucilage glue, however, when the heat exchanger is maintained, the heat exchanger cannot be detached and can only be damaged, and the heat insulation layer is pasted again after maintenance, so that the heat exchange efficiency is improved. The heat exchanger with the heat preservation structure is provided in order to reduce the heat loss while reducing the maintenance cost, and the heat preservation effect of the heat exchanger is guaranteed while the heat preservation partition plates are convenient to disassemble when the heat exchange plates are maintained.
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Description

Technical Field

[0001] The utility model belongs to the technical field of heat exchangers, and in particular relates to a heat exchanger with a heat insulation structure. Background Art

[0002] Heat exchanger is a device that transfers part of the heat of hot fluid to cold fluid, also known as heat exchanger. Heat exchanger plays an important role in chemical, petroleum, power, food and many other industrial production. In chemical production, heat exchanger can be used as heater, cooler, condenser, evaporator and reboiler, etc., and is widely used. Heat exchanger is an energy-saving device that realizes heat transfer between materials between two or more fluids at different temperatures. It transfers heat from a higher temperature fluid to a lower temperature fluid, so that the fluid temperature reaches the specified index of the process to meet the needs of process conditions. It is also one of the main equipment to improve energy utilization.

[0003] The problem with the prior art is that when the weather temperature is low, the temperature difference between the inside and outside of the shell of the existing heat exchanger is large. In order to prevent heat loss, an insulation layer is wrapped on the surface of the shell and fixed to it by glue. However, when the heat exchanger is maintained, it cannot be disassembled and can only be destroyed. After maintenance, the insulation layer is re-pasted, which increases the maintenance cost. In order to reduce the maintenance cost and heat loss at the same time, a heat exchanger with an insulation structure is proposed. When the heat exchange plate is maintained, the insulation partition can be easily disassembled while ensuring the insulation effect of the heat exchanger. Utility Model Content

[0004] In view of the problems existing in the prior art, the utility model provides a heat exchanger with an insulation structure, which has the advantage of facilitating the disassembly of the insulation partition while ensuring the insulation effect of the heat exchanger, and solves the problem that when the weather temperature is low, the temperature difference between the inside and outside of the shell is large. In order to prevent heat loss, the existing heat exchanger is wrapped with an insulation layer on the surface and fixed with glue, but when the heat exchanger is maintained, it cannot be disassembled and can only be destroyed. After maintenance, the insulation layer is re-pasted, which increases the maintenance cost. In order to reduce the maintenance cost and reduce heat loss at the same time, a heat exchanger with an insulation structure is proposed. When the heat exchanger plate is maintained, the insulation partition can be easily disassembled while ensuring the insulation effect of the heat exchanger.

[0005] The utility model is implemented as follows: a heat exchanger with an insulation structure comprises a placement plate, a protective plate, an insulation partition, an insulation layer, a heat exchange plate and a positioning block, wherein the top of the placement plate is fixedly connected to the bottom of the protective plate, the top of the placement plate is movably connected to the bottom of the insulation partition, a plurality of heat exchange plates are arranged inside the insulation partition, the top of the insulation partition is fixedly connected with the insulation layer, the top of the placement plate is fixedly connected to the bottom of the positioning block, a positioning cavity is provided inside the positioning block, an adjustment mechanism and two positioning mechanisms are arranged inside the positioning cavity, the front side of the adjustment mechanism extends through the front side of the positioning block, and the positioning mechanism is used in conjunction with the insulation partition.

[0006] As a preferred embodiment of the utility model, the adjusting mechanism includes a moving rod, a cross rod and a fixed column. The front side of the moving rod passes through the front side of the positioning block, the rear side of the moving rod passes through the interior of the positioning block, the rear side of the moving rod is fixedly connected to the front side of the cross rod, the top of the cross rod is fixedly connected to the bottom of the fixed column, and the fixed column is used in conjunction with the positioning mechanism. By setting up the adjusting mechanism, it is convenient for the staff to operate and use the thermal insulation partition when adjusting the thermal insulation partition, thereby simplifying the operating process, speeding up the work efficiency, and making the thermal insulation partition reusable.

[0007] As a preferred embodiment of the utility model, the positioning mechanism includes a bent rod, a positioning rod and a compression spring, the top of the fixing column passes through the top of the bent rod, the bent rod is movably connected to the inside of the positioning cavity through a rotating shaft, the opposite sides of the two bent rods are in contact with the opposite sides of the two positioning rods, the opposite sides of the two positioning rods are fixedly connected to the left and right sides of the compression spring, and the opposite sides of the two positioning rods pass through the inside of the thermal insulation partition. By setting the positioning mechanism, the thermal insulation partition can be stably fixed on the top of the placement plate to prevent loosening during use, so that it can be stably fixed.

[0008] As a preferred embodiment of the present invention, a fixing groove is provided on the surface of the thermal insulation partition, and the positioning rod is in close contact when plugged in. By providing the fixing groove, the positioning rod can be accurately inserted into the fixing groove when plugged in and fixed so that it is stably fixed, thereby ensuring a good thermal insulation effect.

[0009] As a preferred embodiment of the present invention, a limiting groove is opened inside the positioning cavity, and the positioning rod moves along the opening direction of the limiting groove. By setting the limiting groove, the positioning rod can move along the moving trajectory provided by the limiting groove, thereby ensuring the normal use of the structure and preventing damage.

[0010] As a preferred embodiment of the present invention, a travel groove is provided on the top of the bending rod, and the travel groove is used in conjunction with a fixed column. By setting the travel groove, the moving direction and travel of the fixed column can be limited when it moves, thereby preventing the travel from exceeding the stroke during use and causing structural damage.

[0011] As a preferred embodiment of the utility model, the left and right sides of the moving rod are fixedly connected to the limiting rod, and the interior of the positioning cavity is provided with a limiting groove used in conjunction with the limiting rod. By setting the limiting rod and the limiting groove, the moving direction and stroke of the moving rod can be limited so that it moves according to the path of the limiting groove.

[0012] As a preferred embodiment of the present invention, the material of the thermal insulation partition is a rock wool board, and the material of the thermal insulation layer is thermal insulation cotton. By arranging the thermal insulation partition and the thermal insulation cotton, the heat loss can be reduced when the heat exchanger is used, thereby improving the working efficiency of the heat exchanger.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] 1. The utility model sets a placement plate, a protective plate, a heat-insulating partition, a heat-insulating layer, a heat-exchanging plate, a positioning block, an adjustment mechanism and a positioning mechanism for coordinated use. By adjusting the adjustment mechanism and the positioning mechanism, when the heat-insulating partition is disassembled, it is convenient for the staff to operate and use it. The disassembly and assembly are simple, and the later maintenance of the heat exchanger is convenient. When the weather temperature is low, the temperature difference between the inside and outside of the shell is large. In order to prevent heat loss, the existing heat exchanger is wrapped with a heat-insulating layer on its surface and fixed with glue. However, when the heat exchanger is maintained, it cannot be disassembled and can only be destroyed. After maintenance, the heat-insulating layer is re-pasted, which increases the maintenance cost. In order to reduce the maintenance cost and the heat loss at the same time, a heat exchanger with a heat-insulating structure is proposed. When the heat-exchanging plate is maintained, the heat-insulating partition can be disassembled conveniently while ensuring the heat-insulating effect of the heat exchanger.

[0015] 2. The utility model is provided with an adjustment mechanism and a positioning mechanism, so that when the thermal insulation partition is disassembled to maintain the internal heat exchange plate, it is convenient for the staff to operate, and the thermal insulation material can be reused. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional schematic diagram of the structure provided by the embodiment of the utility model;

[0017] Figure 2 It is a three-dimensional cross-sectional view of a heat exchange plate provided by an embodiment of the utility model;

[0018] Figure 3 It is a three-dimensional schematic diagram of a protective plate provided by an embodiment of the utility model;

[0019] Figure 4 The utility model embodiment provides Figure 3 A partial enlarged view of the middle A;

[0020] Figure 5 It is a three-dimensional schematic diagram of a heat-insulating partition provided by an embodiment of the utility model.

[0021] In the figure: 1. placement plate; 2. protection plate; 3. thermal insulation partition; 4. thermal insulation layer; 5. heat exchange plate; 6. positioning block; 7. positioning cavity; 8. adjustment mechanism; 801. moving rod; 802. cross bar; 803. fixed column; 9. positioning mechanism; 901. bending rod; 902. positioning rod; 903. compression spring; 10. fixing groove; 11. limiting groove; 12. travel groove; 13. limit rod; 14. limit groove. DETAILED DESCRIPTION

[0022] In order to further understand the content, features and effects of the present invention, the following embodiments are given as examples and described in detail with reference to the accompanying drawings.

[0023] The structure of the utility model is described in detail below in conjunction with the accompanying drawings.

[0024] like Figures 1 to 5 As shown, a heat exchanger with a thermal insulation structure provided by an embodiment of the utility model includes a placement plate 1, a protective plate 2, a thermal insulation partition 3, an insulation layer 4, a heat exchange plate 5 and a positioning block 6. The top of the placement plate 1 is fixedly connected to the bottom of the protective plate 2, the top of the placement plate 1 is movably connected to the bottom of the thermal insulation partition 3, a plurality of heat exchange plates 5 are arranged inside the thermal insulation partition 3, the top of the thermal insulation partition 3 is fixedly connected with the insulation layer 4, the top of the placement plate 1 is fixedly connected to the bottom of the positioning block 6, a positioning cavity 7 is opened inside the positioning block 6, an adjustment mechanism 8 and two positioning mechanisms 9 are arranged inside the positioning cavity 7, the front side of the adjustment mechanism 8 extends to the front side of the positioning block 6, and the positioning mechanism 9 is used in conjunction with the thermal insulation partition 3.

[0025] refer to Figure 4 The adjustment mechanism 8 includes a moving rod 801, a cross bar 802 and a fixed column 803. The front side of the moving rod 801 passes through the front side of the positioning block 6, and the rear side of the moving rod 801 passes through the interior of the positioning block 6. The rear side of the moving rod 801 is fixedly connected to the front side of the cross bar 802, and the top of the cross bar 802 is fixedly connected to the bottom of the fixed column 803. The fixed column 803 is used in conjunction with the positioning mechanism 9.

[0026] The above scheme is adopted: by setting up the adjustment mechanism 8, the movable rod 801 can be pulled, and the movable rod 801 drives the cross bar 802 to move, and the cross bar 802 drives the fixed column 803 to move forward. When adjusting the thermal insulation partition 3, it is convenient for the staff to operate and use it, and the operation process is simplified.

[0027] refer to Figure 4The positioning mechanism 9 includes a bent rod 901, a positioning rod 902 and a compression spring 903. The top of the fixed column 803 passes through the top of the bent rod 901. The bent rod 901 is movably connected to the inside of the positioning cavity 7 through a rotating shaft. The opposite sides of the two bent rods 901 are in contact with the opposite sides of the two positioning rods 902. The opposite sides of the two positioning rods 902 are fixedly connected to the left and right sides of the compression spring 903. The opposite sides of the two positioning rods 902 pass through the inside of the thermal insulation partition 3.

[0028] By adopting the above solution, by providing the positioning mechanism 9, the heat-insulating partition 3 can be stably fixed on the top of the placement plate 1 to prevent it from loosening during use and to ensure that it is stably fixed.

[0029] refer to Figure 4 and Figure 5 A fixing groove 10 is provided on the surface of the heat-insulating partition 3, and the positioning rod 902 is in close contact when plugging.

[0030] By adopting the above solution, by providing the fixing groove 10, the positioning rod 902 can be accurately inserted into the fixing groove 10 during plugging and fixing, so that it can be stably fixed and ensure a good heat insulation effect.

[0031] refer to Figure 4 A limiting groove 11 is opened inside the positioning cavity 7 , and the positioning rod 902 moves along the opening direction of the limiting groove 11 .

[0032] By adopting the above solution, by providing the limiting groove 11, the positioning rod 902 can move along the moving track provided by the limiting groove 11, thereby ensuring the normal use of the structure and preventing damage.

[0033] refer to Figure 4 A travel groove 12 is provided at the top of the curved rod 901 , and the travel groove 12 is used in conjunction with the fixed column 803 .

[0034] By adopting the above solution, by providing the travel groove 12, the moving direction and travel of the fixed column 803 can be limited when it moves, so as to prevent the fixed column 803 from exceeding the travel during use and causing structural damage.

[0035] refer to Figure 4 The left and right sides of the moving rod 801 are fixedly connected with the limiting rod 13, and the interior of the positioning cavity 7 is provided with a limiting groove 14 used in conjunction with the limiting rod 13.

[0036] By adopting the above solution, by providing the limiting rod 13 and the limiting groove 14 , the moving direction and stroke of the moving rod 801 can be limited, so that the moving rod 801 moves along the path set by the limiting groove 14 .

[0037] refer to Figure 5 The material of the thermal insulation partition 3 is rock wool board, and the material of the thermal insulation layer 4 is thermal insulation wool.

[0038] The above solution is adopted: by providing the heat-insulating partition 3 and the heat-insulating cotton, it is possible to reduce the heat loss when the heat exchanger is used, thereby improving the working efficiency of the heat exchanger.

[0039] The working principle of this utility model:

[0040] When in use, the moving rod 801 is pulled forward, and the moving rod 801 drives the cross bar 802 to move forward according to the moving trajectory provided by the limit groove 14, and the cross bar 802 drives the fixed column 803 to move forward, and the surface of the fixed column 803 squeezes the inner wall of the travel groove 12 so that the two bent rods 901 rotate to the opposite side with the rotating shaft as the center. During rotation, the surface of the bent rod 901 squeezes the surface of the positioning rod 902 so that the two positioning rods 902 move to the opposite side. The positioning rod 902 moves according to the moving trajectory provided by the limiting groove 11 and compresses the compression spring 903 at the same time. At this time, the thermal insulation partition 3 can be bent inward and then taken out, and the internal heat exchange plate 5 can be maintained to ensure the normal use of the equipment. After completion, the moving rod 801 is released, and the positioning rod 902 is reinserted into the interior of the fixed groove 10 due to the rebound force of the compression spring 903.

[0041] In summary: the heat exchanger with a thermal insulation structure, by arranging a placement plate 1, a protective plate 2, a thermal insulation partition 3, an insulation layer 4, a heat exchange plate 5, a positioning block 6, a positioning cavity 7, an adjustment mechanism 8, a moving rod 801, a cross bar 802, a fixing column 803, a positioning mechanism 9, a bending rod 901, a positioning rod 902, a compression spring 903, a fixing groove 10, a limiting groove 11, a travel groove 12, a limit rod 13 and a limit groove 14, solves the problem that when the weather temperature is low, the temperature difference between the inside and outside of the shell is large. In order to prevent heat loss, the existing heat exchanger is wrapped with an insulation layer on its surface and fixed with glue. However, when the heat exchanger is maintained, it cannot be disassembled and can only be destroyed. After maintenance, the insulation layer is re-pasted, which increases the maintenance cost. In order to reduce the maintenance cost and heat loss at the same time, a heat exchanger with a thermal insulation structure is proposed. When the heat exchanger plate is maintained, it is convenient to disassemble the thermal insulation partition while ensuring the thermal insulation effect of the heat exchanger.

[0042] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A heat exchanger with a heat insulation structure, comprising a placement plate (1), a protective plate (2), a heat insulation partition (3), a heat insulation layer (4), a heat exchange plate (5) and a positioning block (6), characterized in that: The top of the placement plate (1) is fixedly connected to the bottom of the protection plate (2), the top of the placement plate (1) is movably connected to the bottom of the thermal insulation baffle (3), a plurality of heat exchange plates (5) are arranged inside the thermal insulation baffle (3), the top of the thermal insulation baffle (3) is fixedly connected to a thermal insulation layer (4), the top of the placement plate (1) is fixedly connected to the bottom of the positioning block (6), a positioning cavity (7) is provided inside the positioning block (6), an adjustment mechanism (8) and two positioning mechanisms (9) are provided inside the positioning cavity (7), the front side of the adjustment mechanism (8) passes through the front side of the positioning block (6), and the positioning mechanism (9) is used in conjunction with the thermal insulation baffle (3).

2. A heat exchanger with a thermal insulation structure according to claim 1, characterized in that: The adjustment mechanism (8) comprises a moving rod (801), a cross rod (802) and a fixed column (803); the front side of the moving rod (801) penetrates the front side of the positioning block (6); the rear side of the moving rod (801) penetrates the interior of the positioning block (6); the rear side of the moving rod (801) is fixedly connected to the front side of the cross rod (802); the top of the cross rod (802) is fixedly connected to the bottom of the fixed column (803); and the fixed column (803) is used in conjunction with the positioning mechanism (9).

3. A heat exchanger with a thermal insulation structure as claimed in claim 2, characterized in that: The positioning mechanism (9) comprises a bent rod (901), a positioning rod (902) and a compression spring (903); the top of the fixed column (803) penetrates to the top of the bent rod (901); the bent rod (901) is movably connected to the inside of the positioning cavity (7) via a rotating shaft; the opposite sides of the two bent rods (901) are in contact with the opposite sides of the two positioning rods (902); the opposite sides of the two positioning rods (902) are fixedly connected to the left and right sides of the compression spring (903); and the opposite sides of the two positioning rods (902) penetrate to the inside of the thermal insulation baffle (3).

4. A heat exchanger with a thermal insulation structure as claimed in claim 3, characterized in that: A fixing groove (10) is provided on the surface of the heat-insulating partition (3), and the positioning rods (902) are in close contact when plugged in.

5. A heat exchanger with a thermal insulation structure as claimed in claim 3, characterized in that: A limiting groove (11) is provided inside the positioning cavity (7), and the positioning rod (902) moves along the opening direction of the limiting groove (11).

6. A heat exchanger with a thermal insulation structure as claimed in claim 3, characterized in that: A travel groove (12) is provided on the top of the curved rod (901), and the travel groove (12) is used in conjunction with the fixing column (803).

7. A heat exchanger with a thermal insulation structure as claimed in claim 2, characterized in that: The left and right sides of the moving rod (801) are both fixedly connected to limit rods (13), and the interior of the positioning cavity (7) is provided with limit grooves (14) for use with the limit rods (13).

8. The heat exchanger with a thermal insulation structure according to claim 1, characterized in that: The material of the thermal insulation partition (3) is a rock wool board, and the material of the thermal insulation layer (4) is thermal insulation wool.