Battery box protection mechanism of inspection robot

By installing a thermal conductor case and a thermal conductor on the outside of the inspection robot battery box, and using the transmission mechanism to drive the fan blade to rotate to form flowing air, the problem of untimely heat dissipation of the battery box is solved, and a more efficient heat dissipation effect is achieved, avoiding safety risks and shortening of battery life.

CN222673209UActive Publication Date: 2025-03-25SEVNCE ROBOTICS CO LTD
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Patent Information

Application Number
CN202421153377.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-03-25
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

If the heat generated by the inspection robot battery box cannot be dissipated in time, it may lead to a degradation of battery performance, shortening of life, and even cause safety accidents such as thermal runaway or battery explosion.

Method used

A patrol robot battery box protection mechanism is designed. By installing a thermal shell and a heat conduction sheet outside the battery box, and using a transmission mechanism to drive the fan blade to rotate, forming flowing air to improve the heat dissipation speed.

Benefits of technology

It effectively improves the heat dissipation speed of the battery box, avoids safety risks such as thermal runaway and battery explosion caused by excessive temperature, and extends the service life of the battery.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of inspection robots, and discloses an inspection robot battery box protection mechanism which comprises a heat conduction shell installed in a robot dog body, a battery box body is located in the heat conduction shell, a plurality of heat conduction pieces are fixedly connected to the bottom face of the outer wall of the heat conduction shell, and a transmission cavity is formed in the bottom face of the robot dog body. The inner wall of the transmission cavity is connected with a transmission mechanism, and a plurality of blowing openings penetrate through the side, close to the heat conduction shell, of the transmission cavity. According to the battery box protection mechanism of the inspection robot, when the battery box body in the robot dog body generates heat during operation, the heat is firstly guided to a plurality of heat-conducting fins by a heat-conducting shell wrapped outside the battery box body, and then a plurality of fan blades are driven to rotate through a transmission mechanism, so that flowing air is formed among the plurality of heat-conducting fins; therefore, the heat dissipation speed can be further improved, and the situation that the temperature of a battery box body in the robot dog body is too high, and consequently thermal runaway and even battery explosion are caused can be avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of inspection robots, in particular to a battery box protection mechanism for an inspection robot. Background Art

[0002] Inspection robots are robots that can perform inspection tasks autonomously or semi-autonomously. Currently, there is a kind of four-legged inspection robot, also called inspection robot dog, which is mainly used for automatic inspection tasks in various complex environments. It is equipped with a battery box inside, which is the energy source and main power supply of the inspection robot dog.

[0003] At present, the battery boxes of patrol robot dogs are installed inside the torso to reduce the external space occupied and do not affect the normal walking of the robot dog. However, the battery box will generate a certain amount of heat when it is in operation. If this heat cannot be dissipated in time, it may cause battery performance to decline, shorten its life, and even cause safety accidents. Therefore, in order to avoid excessive temperature affecting battery performance, or thermal runaway or battery explosion due to overheating, the battery box needs to be cooled in time. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a battery box protection mechanism for an inspection robot. When the battery box inside the robot dog body generates heat during operation, the heat will first be guided to a number of heat-conducting plates by a heat-conducting shell wrapped in the outside of the battery box, and then the heat will be driven by a transmission mechanism to rotate a number of fan blades, thereby forming flowing air between the several heat-conducting plates, thereby further improving the heat dissipation speed, thereby preventing the battery box inside the robot dog body from overheating, causing thermal runaway or even battery explosion.

[0005] The utility model provides the following technical solutions: a battery box protection mechanism for an inspection robot, comprising a heat-conducting shell installed inside a robot dog body, the battery box body being located inside the heat-conducting shell, a plurality of heat-conducting sheets being fixedly connected to the bottom surface of the outer wall of the heat-conducting shell, a transmission cavity being provided on the bottom surface of the robot dog body, a transmission mechanism being connected to the inner wall of the transmission cavity, a plurality of air outlets being penetrated through one side of the transmission cavity close to the heat-conducting shell, a cross bracket being fixedly connected to the inner walls of the plurality of air outlets, an output end of the transmission mechanism being penetrated through the plurality of cross brackets and connected to a plurality of fan blades, and the plurality of fan blades being aligned and matched with the plurality of heat-conducting sheets.

[0006] Furthermore, the transmission mechanism includes a transmission motor, a chain and several gears. The outer wall of the transmission motor is fixedly connected to the inner wall of the transmission cavity. The sides of the several gears away from the transmission motor are respectively rotatably connected to the several cross brackets, and the same sides of the several gears are respectively fixedly connected to the rotating shafts of the several fan blades. The output shaft of the transmission motor is fixedly connected to the side of one of the gears away from the cross bracket. The chain is mounted on the outer walls of the several gears and meshes with the several gears.

[0007] Furthermore, a sealing plate is fixedly connected to one side of the plurality of heat conducting sheets away from the heat conducting shell, and the sealing plate is located below the plurality of fan blades.

[0008] Furthermore, inclined blocks are fixedly connected between the plurality of heat conducting sheets, and the plurality of inclined blocks are located at an end away from the fan blades.

[0009] Furthermore, dustproof nets are fastened and connected between the plurality of heat conducting plates and on the bottom surface of the transmission cavity by bolts.

[0010] Compared with the prior art, the utility model has the following beneficial effects:

[0011] The battery box protection mechanism of the inspection robot has a heat-conducting shell on the outside of the battery box of the robot dog body, and a plurality of heat-conducting plates under the heat-conducting shell, and a plurality of fan blades are driven to rotate through a transmission mechanism. When the battery box inside the robot dog body generates heat during operation, the heat will first be wrapped in the heat-conducting shell outside the battery box and guided to the plurality of heat-conducting plates, and then the plurality of fan blades are driven to rotate through the transmission mechanism, thereby forming flowing air between the plurality of heat-conducting plates, which can further improve the heat dissipation speed, thereby avoiding the situation where the temperature of the battery box inside the robot dog body is too high, thereby causing thermal runaway or even battery explosion. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a schematic diagram of the overall appearance of the utility model;

[0013] Figure 2 This is a schematic diagram of the internal structure of the robot dog body in the utility model;

[0014] Figure 3 For this utility model Figure 2 The enlarged schematic diagram of point A in the middle;

[0015] Figure 4 It is a partial cross-sectional schematic diagram of the robot dog body in the utility model;

[0016] Figure 5 It is an exploded schematic diagram of the transmission mechanism, cross bracket and fan blades in the utility model;

[0017] Figure 6 It is a detailed connection diagram of the battery box, heat-conducting shell, heat-conducting sheet and other components in the utility model.

[0018] In the figure: 1. Robot dog body; 2. Sealing plate; 3. Heat conductive sheet; 4. Dustproof net; 5. Battery box; 6. Inclined block; 7. Heat conductive shell; 8. Transmission motor; 9. Cross bracket; 10. Fan blades; 11. Chain; 12. Gear; 101. Transmission chamber; 102. Air outlet. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0020] See also Figure 1-Figure 6 A battery box protection mechanism for an inspection robot comprises a heat-conducting shell 7 installed inside a robot dog body 1, a battery box 5 is located inside the heat-conducting shell 7, a plurality of heat-conducting sheets 3 are fixedly connected to the bottom surface of the outer wall of the heat-conducting shell 7, a transmission cavity 101 is opened on the bottom surface of the robot dog body 1, a transmission mechanism is connected to the inner wall of the transmission cavity 101, a plurality of air outlets 102 are penetrated through one side of the transmission cavity 101 close to the heat-conducting shell 7, a cross bracket 9 is fixedly connected to the inner walls of the plurality of air outlets 102, an output end of the transmission mechanism penetrates the plurality of cross brackets 9 and is connected to a plurality of fan blades 10, and the plurality of fan blades 10 are aligned and matched with the plurality of heat-conducting sheets 3.

[0021] like Figures 1 to 6 As shown, when the battery box 5 inside the robot dog body 1 generates heat during operation, the heat will first be guided to the plurality of heat conductive plates 3 by the heat conductive shell 7 wrapped outside the battery box 5, and then the plurality of fan blades 10 will be driven to rotate through the transmission mechanism, thereby forming flowing air between the plurality of heat conductive plates 3, which can further increase the heat dissipation speed, thereby preventing the temperature of the battery box 5 inside the robot dog body 1 from being too high, thereby causing thermal runaway or even battery explosion.

[0022] Special mention should be made here:

[0023] 1. The robot dog body 1 is currently available technology, so it is not introduced in detail.

[0024] 2. There are also circuit boards and mechanisms for driving the limbs to walk inside the trunk of the robot dog body 1. In order to facilitate the display of the positions of components such as the battery box 5 and the heat-conducting shell 7, they are not shown in the figure.

[0025] 3. The transmission mechanism is electrically connected to the internal controller of the robot dog body 1.

[0026] 4. The transmission mechanism can start working when the robot dog body 1 starts running, or it can start working after the robot dog body 1 has been running for a period of time, or a temperature sensor can be installed on the heat conductive sheet 3 and the heat conductive shell 7 of the robot dog body 1, and it can start when the set stability is reached. There is no specific limitation.

[0027] Please refer to Figure 5The transmission mechanism includes a transmission motor 8, a chain 11 and a plurality of gears 12. The outer wall of the transmission motor 8 is fixedly connected to the inner wall of the transmission cavity 101. The sides of the plurality of gears 12 away from the transmission motor 8 are rotatably connected to the plurality of cross brackets 9 respectively, and the same sides of the plurality of gears 12 are fixedly connected to the rotating shafts of the plurality of blades 10 respectively. The output shaft of the transmission motor 8 is fixedly connected to the side of one of the gears 12 away from the cross bracket 9. The chain 11 is sleeved on the outer walls of the plurality of gears 12 and meshes with the plurality of gears 12.

[0028] More specifically, when it is necessary to dissipate heat from the battery box 5 inside the robot dog body 1, the controller inside the robot dog body 1 will turn on the transmission motor 8. After the transmission motor 8 is started, the output shaft drives the connected gear 12 to rotate. After the gear 12 rotates, it can drive other gears 12 to rotate together through the chain 11, and then drive the several fan blades 10 on the other side of the cross bracket 9 to rotate, so that air can be drawn from the bottom surface of the transmission cavity 101 and blown to the surface of several heat conducting plates 3 through the blowing port 102, thereby accelerating the heat conduction and heat dissipation speed of the heat conducting plates 3.

[0029] Please refer to Figure 1 , Figure 2 and Figure 6 , a plurality of heat-conducting sheets 3 are fixedly connected to a sealing plate 2 on one side away from the heat-conducting shell 7, and the sealing plate 2 is located below a plurality of fan blades 10. By setting the sealing plate 2, firstly, a plurality of heat-conducting sheets 3 can be connected together to form a whole, so that the plurality of heat-conducting sheets 3 are not easily deformed; secondly, a shield can be made below the plurality of heat-conducting sheets 3 to prevent the wind blown by the fan blades 10 from flowing out directly from the bottom of the heat-conducting sheets 3 without blowing the surface of the rear end of the heat-conducting sheets 3 for heat dissipation. It should be specially noted here that the sealing plate 2 can also be made of a material with good thermal conductivity and heat dissipation effect to increase thermal conductivity and heat dissipation, and there is no specific limitation.

[0030] Please refer to Figure 2 and Figure 6 , a plurality of heat conducting sheets 3 are fixedly connected with an inclined block 6, and a plurality of inclined blocks 6 are located at one end away from the fan blade 10. By providing the inclined block 6, the wind blowing from between the plurality of heat conducting sheets 3 and the sealing plate 2 can be guided so that it can be discharged more smoothly.

[0031] Please refer to Figure 1 and Figure 6 The dustproof net 4 is fastened between the heat conducting sheets 3 and the bottom surface of the transmission cavity 101 by bolts. By setting the dustproof net 4, dust, mosquitoes and the like in the external environment can be prevented from entering the heat conducting space to affect the heat dissipation effect without affecting the air extraction and exhaust of the fan blades 10. And the installation by bolts is also more convenient for disassembly, cleaning and replacement.

[0032] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A battery box protection mechanism for an inspection robot, comprising a heat-conducting shell (7) installed inside a robot dog body (1), wherein a battery box (5) is located inside the heat-conducting shell (7), and characterized in that: The bottom surface of the outer wall of the heat-conducting shell (7) is fixedly connected to a plurality of heat-conducting plates (3); the bottom surface of the robot dog body (1) is provided with a transmission cavity (101); the inner wall of the transmission cavity (101) is connected to a transmission mechanism; a plurality of air outlets (102) are penetrated through a side of the transmission cavity (101) close to the heat-conducting shell (7); the inner walls of the plurality of air outlets (102) are fixedly connected to a cross bracket (9); the output end of the transmission mechanism penetrates the plurality of cross brackets (9) and is connected to a plurality of fan blades (10); the plurality of fan blades (10) are aligned and matched with the plurality of heat-conducting plates (3).

2. The battery box protection mechanism of the inspection robot according to claim 1, characterized in that: The transmission mechanism comprises a transmission motor (8), a chain (11) and a plurality of gears (12); the outer wall of the transmission motor (8) is fixedly connected to the inner wall of the transmission chamber (101); the sides of the plurality of gears (12) away from the transmission motor (8) are respectively rotatably connected to the plurality of cross brackets (9); and the same sides of the plurality of gears (12) are respectively fixedly connected to the rotating shafts of the plurality of blades (10); the output shaft of the transmission motor (8) is fixedly connected to the side of one of the gears (12) away from the cross bracket (9); and the chain (11) is sleeved on the outer walls of the plurality of gears (12) and meshes with the plurality of gears (12).

3. A battery box protection mechanism for an inspection robot according to claim 1 or 2, characterized in that: A sealing plate (2) is fixedly connected to the side of the plurality of heat conducting sheets (3) away from the heat conducting shell (7), and the sealing plate (2) is located below the plurality of fan blades (10).

4. A battery box protection mechanism for an inspection robot according to claim 1 or 2, characterized in that: Inclined blocks (6) are fixedly connected between the plurality of heat conducting sheets (3), and the plurality of inclined blocks (6) are located at an end away from the fan blades (10).

5. The battery box protection mechanism of the inspection robot according to claim 3 is characterized by: Inclined blocks (6) are fixedly connected between the plurality of heat conducting sheets (3), and the plurality of inclined blocks (6) are located at an end away from the fan blades (10).

6. A battery box protection mechanism for an inspection robot according to claim 1, 2 or 5, characterized in that: A dustproof net (4) is fastened and connected between the plurality of heat conducting plates (3) and the bottom surface of the transmission cavity (101) via bolts.

7. The battery box protection mechanism of the inspection robot according to claim 3, characterized in that: A dustproof net (4) is fastened and connected between the plurality of heat conducting plates (3) and the bottom surface of the transmission cavity (101) via bolts.

8. The battery box protection mechanism of the inspection robot according to claim 4, characterized in that: A dustproof net (4) is fastened and connected between the plurality of heat conducting plates (3) and the bottom surface of the transmission cavity (101) via bolts.