Spraying and painting device for wind driven generator shell
By designing a wind turbine casing spraying and painting device, using components such as cylinders, motors and rotating plates to realize the spraying method in which the spraying pipe and spray head rotate around the center of the casing, the problem of complex and inefficient spraying process in the prior art is solved, and the painting efficiency and applicability are improved.
Patent Information
- Application Number
- CN202420906764.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-04-28
AI Technical Summary
The spraying and painting process of existing wind turbine casings is complicated, unable to be completed quickly, and inefficient.
A wind turbine casing spraying and painting device is designed, including a cylinder, a motor, a rotating plate, a mounting plate, a spray tube and a spray head. The cylinder drives the spray tube to be inserted into the inside and outside sides of the casing. The motor drives the rotating plate and the mounting plate to rotate, so that the spray head rotates around the center of the casing, so that the inner and outer surfaces can be sprayed simultaneously.
Improves the painting efficiency and can quickly complete the spraying and painting process of wind turbine casings, suitable for shells of different sizes and thicknesses.
Smart Images

Figure CN222678455U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of generator production, in particular to a device for spraying and painting a casing of a wind turbine generator. Background Art
[0002] Wind turbines are mainly supported by the casing, which needs to be sprayed and painted during the manufacturing process to increase its corrosion resistance, so a spray painting device is used.
[0003] At present, the spray painting process of the wind turbine casing is to first place the wind turbine casing in a proper position, and then directly spray the paint on the inner and outer surfaces of the wind turbine casing through a spray tube. Since the inner and outer surfaces of the wind turbine casing need to be sprayed evenly, the conventional spraying process is relatively complicated, and it is not possible to quickly complete the spray painting of the wind turbine casing, and the efficiency is low. Therefore, a wind turbine casing spray painting device is proposed. Utility Model Content
[0004] In view of the above problems existing in the spray painting of the casing of the existing wind turbine generator, the present utility model is proposed.
[0005] Therefore, the purpose of the utility model is to provide a wind turbine casing spray painting device to solve the problems raised by the background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A wind turbine casing spray painting device comprises a base, a bracket is fixedly provided on the top of the base, a cylinder is fixedly provided on the top of the bracket, a motor is fixedly installed on the end of the piston rod of the cylinder, a rotating plate is fixedly provided on the end of the output shaft of the motor, the lower surface of the rotating plate is laterally adjustable and provided with a mounting plate, the lower surface of the mounting plate is detachably provided with two spray pipes, and spray heads are fixedly provided on opposite sides of the lower ends of the two spray pipes; a placement groove is opened on the top of the base, and a placement net is fixedly provided inside the placement groove, and a blowing and drying mechanism is provided on one side of the base.
[0008] Preferably, a strip-shaped opening is transversely opened on the surface of the rotating plate, and a sliding rod is transversely fixed inside the strip-shaped opening, a sliding block is provided on the rod wall of the sliding rod, the mounting plate is fixedly set at the bottom of the sliding block, and a fixing bolt is provided on the top thread of the sliding block to resist the sliding rod.
[0009] Preferably, the slide rod is a square rod, and the side wall of the slider is provided with a square hole matching the slide rod.
[0010] Preferably, a plurality of sockets are provided on the lower surface of the mounting plate, and a first magnet block is fixed inside the socket, a second magnet block is fixed at the upper end of the spray tube, and the upper end of the spray tube is inserted into the socket and is magnetically adsorbed by the first magnet block and the second magnet block.
[0011] Preferably, the blowing and drying mechanism includes a blower fixedly mounted on the side wall of the base, a ventilation cavity is provided inside the base and on one side of the placement slot, the output end of the blower is connected to one side of the ventilation cavity through a ventilation pipe, and a plurality of ventilation holes are provided at the connection between the ventilation cavity and the placement slot.
[0012] Furthermore, an air guide plate is fixedly and obliquely arranged inside the placement groove, and the upper surface of the air guide plate is arranged obliquely toward the direction of the ventilation hole.
[0013] Preferably, the two spray pipes may be located at the inner and outer sides of the casing respectively.
[0014] In the above technical solution, the technical effects and advantages provided by the utility model are:
[0015] 1. The utility model is provided with a cylinder, a motor, a rotating plate, a mounting plate, a spray pipe and a spray head. The wind turbine casing is firstly placed vertically on the base, and then the cylinder is controlled to extend so that the cylinder drives the two spray pipes to be inserted into the inner and outer sides of the wind turbine casing respectively. At the same time, the motor and the paint supply pump connected to the spray pipes are turned on. The motor can drive the rotating plate and the mounting plate to rotate, so that the two spray pipes and the spray head rotate around the center of the wind turbine casing. The paint supply pump can draw paint into the interior of the paint spray pipe and the paint spray head, so that the inner and outer sides of the wind turbine casing can be sprayed with paint at the same time, thereby improving the efficiency of painting.
[0016] 2. The utility model uses a slide bar, a slider and a fixing bolt arranged on a rotating plate. Due to the different diameters of wind turbine casings, the positions of the two spray pipes need to be adjusted. By loosening the fixing bolts, the slider can be moved on the slide bar, so that the horizontal positions of the two spray pipes are adjusted and matched with the wind turbine casing of the corresponding size, which can ensure that the two spray pipes are respectively inserted into the inner and outer sides of the wind turbine casing of different sizes.
[0017] 3. The utility model is provided with a jack, a first magnet block and a second magnet block. Since the thickness of different wind turbine casings is different, the distance between the two spray heads can be finely adjusted. At this time, the first magnet block and the second magnet block at the upper end of the spray tube are separated and then inserted into the jack at the corresponding position, so that the distance between the two spray tubes can be adjusted.
[0018] 4. The utility model is provided with a placement net, a blower, a ventilation cavity and ventilation holes. After the wind turbine casing is sprayed and painted, the blower is turned on to blow gas into the ventilation cavity, and the gas then enters the ventilation cavity and is finally blown out through the ventilation holes. Due to the effect of the placement groove, the gas is blown upward and the wind turbine casing is blown and dried. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0020] Figure 1 It is a schematic diagram of the structure of the utility model;
[0021] Figure 2 For the utility model Figure 1 A top view of
[0022] Figure 3 For the utility model Figure 1 A schematic diagram of the structure of the connection between the rotating plate and the mounting plate;
[0023] Figure 4 For the utility model Figure 3 Bottom view of the mounting plate.
[0024] Description of reference numerals:
[0025] 1. Base; 2. Bracket; 3. Cylinder; 4. Motor; 5. Rotating plate; 6. Mounting plate; 7. Spraying tube; 8. Spraying head; 9. Placement slot; 10. Placement net; 11. Slide bar; 12. Sliding block; 13. Fixing bolt; 14. Socket; 15. First magnet block; 16. Second magnet block; 17. Blower; 18. Ventilation chamber; 19. Placement slot; 20. Ventilation hole; 21. Air guide plate. DETAILED DESCRIPTION
[0026] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.
[0027] The utility model embodiment discloses a device for spraying and painting a casing of a wind turbine generator.
[0028] The utility model provides Figure 1The wind turbine casing spray painting device shown in the figure comprises a base 1, a bracket 2 is fixedly provided on the top of the base 1, a cylinder 3 is fixedly provided on the top of the bracket 2, a motor 4 is fixedly provided on the end of the piston rod of the cylinder 3, a rotating plate 5 is fixedly provided on the end of the output shaft of the motor 4, a mounting plate 6 is laterally adjustable on the lower surface of the rotating plate 5, two spraying tubes 7 are detachably provided on the lower surface of the mounting plate 6, spraying heads 8 are fixedly provided on the opposite sides of the lower ends of the two spraying tubes 7, and the two spraying tubes 7 can be respectively located on the inner and outer sides of the casing, so that the spraying heads 8 are respectively aimed at the wind turbine casing The inner and outer walls of the wind turbine casing are first placed vertically on the base 1, and then the cylinder 3 is controlled to extend, so that the cylinder 3 drives the two spray pipes 7 to be inserted into the inner and outer sides of the wind turbine casing respectively, and at the same time, the motor 4 and the paint supply pump connected to the spray pipe 7 are turned on. The motor 4 can drive the rotating plate 5 and the mounting plate 6 to rotate, so that the two spray pipes 7 and the spray head 8 rotate around the center of the wind turbine casing, and the paint supply pump can draw paint into the interior of the paint spray pipe 7 and the paint spray head 8, so that the inner and outer sides of the wind turbine casing can be sprayed with paint at the same time, thereby improving the efficiency of painting.
[0029] In order to be able to adjust the positions of the two spray pipes 7, as Figure 3 As shown, a strip-shaped opening is opened transversely on the surface of the rotating plate 5, and a slide bar 11 is fixedly provided transversely inside the strip-shaped opening, a slider 12 is provided on the rod wall of the slide bar 11, the mounting plate 6 is fixedly provided at the bottom of the slider 12, and a fixing bolt 13 which is set against the slide bar 11 is provided on the top thread of the slider 12. The slide bar 11 adopts a square rod, and a square hole which matches the slide bar 11 is provided on the side wall of the slider 12. When the positions of the two spray pipes 7 need to be adjusted, the fixing bolts 13 are loosened so that the slider 12 can be moved on the slide bar 11, so that the horizontal positions of the two spray pipes 7 are adjusted and matched with the wind turbine casing of the corresponding size, so as to ensure that the two spray pipes 7 are respectively inserted into the inner and outer sides of the wind turbine casing of different sizes.
[0030] In order to be able to adjust the distance between the two spray heads 8, as Figure 1 and 4 As shown, a plurality of sockets 14 are provided on the lower surface of the mounting plate 6, and a first magnet block 15 is fixedly provided inside the socket 14, and a second magnet block 16 is fixedly provided at the upper end of the spray tube 7. The upper end of the spray tube 7 is inserted into the socket 14 and is magnetically adsorbed by the first magnet block 15 and the second magnet block 16. When the spacing between the two spray heads 7 can be finely adjusted, the first magnet block 15 and the second magnet block 16 at the upper end of the spray tube 7 are separated and then inserted into the socket 14 at the corresponding position, so that the spacing between the two spray tubes 8 can be adjusted, which can be suitable for wind turbine casings of different thicknesses.
[0031] Finally, in order to dry the wind turbine casing after painting, Figure 1-2As shown, a placement slot 9 is provided on the top of the base 1, and a placement net 10 is fixedly provided inside the placement slot 9, a blowing and drying mechanism is provided on one side of the base 1, and the blowing and drying mechanism includes a blower 17 fixedly provided on the side wall of the base 1, and a ventilation chamber 18 is provided inside the base 1 and on one side of the placement slot 9, the output end of the blower 17 is connected to one side of the ventilation chamber 18 through a ventilation pipe 19, and a plurality of ventilation holes 20 are provided at the connection between the ventilation chamber 18 and the placement slot 9, an air guide plate 21 is fixedly provided inside the placement slot 9 at an angle, and the upper surface of the air guide plate 21 is inclined toward the direction of the ventilation hole 20, after the wind turbine casing is sprayed and painted, the blower 17 is turned on to work, and the blower 17 can blow gas into the inside of the ventilation chamber 18, and the gas then enters the inside of the ventilation chamber 19 and is finally blown out through the ventilation holes 20, and due to the action of the air guide plate 21, the gas is blown upward and the wind turbine casing is blown and dried.
[0032] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A wind turbine casing spray painting device, comprising a base (1), characterized in that: A bracket (2) is fixedly provided on the top of the base (1), a cylinder (3) is fixedly provided on the top of the bracket (2), a motor (4) is fixedly installed on the end of the piston rod of the cylinder (3), a rotating plate (5) is fixedly provided on the end of the output shaft of the motor (4), a mounting plate (6) is laterally adjustable on the lower surface of the rotating plate (5), two spray pipes (7) are detachably provided on the lower surface of the mounting plate (6), and spray heads (8) are fixedly provided on opposite sides of the lower ends of the two spray pipes (7); A placement groove (9) is provided on the top of the base (1), and a placement net (10) is fixedly provided inside the placement groove (9); and a blowing and drying mechanism is provided on one side of the base (1).
2. The wind turbine casing spray painting device according to claim 1 is characterized in that: The surface of the rotating plate (5) is provided with a strip opening transversely, and a sliding rod (11) is transversely fixedly provided inside the strip opening, a sliding block (12) is provided on the rod wall of the sliding rod (11), the mounting plate (6) is fixedly arranged at the bottom of the sliding block (12), and a fixing bolt (13) is provided on the top thread of the sliding block (12) to abut against the sliding rod (11).
3. The wind turbine casing spray painting device according to claim 2 is characterized in that: The slide bar (11) is a square bar, and the side wall of the slider (12) is provided with a square hole matching the slide bar (11).
4. The wind turbine casing spray painting device according to claim 1 is characterized in that: A plurality of insertion holes (14) are provided on the lower surface of the mounting plate (6), and a first magnet block (15) is fixedly provided inside the insertion hole (14). A second magnet block (16) is fixedly provided at the upper end of the spray tube (7). The upper end of the spray tube (7) is inserted into the insertion hole (14) and is magnetically adsorbed by the first magnet block (15) and the second magnet block (16).
5. The wind turbine casing spray painting device according to claim 1 is characterized in that: The blowing and drying mechanism comprises a blower (17) fixedly mounted on a side wall of the base (1); a ventilation cavity (18) is provided inside the base (1) and located on one side of the placement slot (9); an output end of the blower (17) is connected to one side of the ventilation cavity (18) via a ventilation pipe (19); and a plurality of ventilation holes (20) are provided at the connection between the ventilation cavity (18) and the placement slot (9).
6. The wind turbine housing spray painting device according to claim 5 is characterized in that: An air guide plate (21) is fixedly and obliquely arranged inside the placement groove (9), and the upper surface of the air guide plate (21) is arranged obliquely in the direction of the ventilation hole (20).
7. The wind turbine housing spray painting device according to claim 1 is characterized in that: The two spray pipes (7) may be located at the inner and outer sides of the casing respectively.