Integrated machining and forming device for ceiling fan blades

Abstract

The integrated machining and forming device comprises a base and a pressing module, fixing rods are fixedly installed at the four corners of the middle of the top end of the base, movable plates are slidably installed on the peripheries of the fixing rods, and two air cylinders are symmetrically and fixedly installed on the rear side of the top end of the base; limiting frames are fixedly mounted at the driving ends of the air cylinders correspondingly, and moving plates are slidably mounted in the middles of the limiting frames. The ceiling fan blade sucking device has the beneficial effects that the air cylinder is matched with the vacuum suction cup to suck ceiling fan blades, meanwhile, the stepping motor is matched with the rotating plate, the connecting rod, the gear, the first rack and the second rack to drive the moving plate to reciprocate, and therefore the vacuum suction cup can continuously move the ceiling fan blades; the press-fit module can synchronously conduct cambered surface stamping and trepanning on the ceiling fan blades, the machining steps of the ceiling fan blades are simplified, the workload of workers is reduced, and the machining efficiency of the ceiling fan blades is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of fan blade production, in particular to an integrated processing and forming device for ceiling fan blades. Background Art

[0002] Ceiling fan blades have the characteristics of lightness, diversified design and high safety. In the prior art, ceiling fan blades have a certain curved surface structure, and relevant installation holes need to be opened on the ceiling fan blades. However, during the production process of ceiling fan blades, workers will separate the opening of the installation holes and the production of the curved surface structure into steps, and workers are required to manually load and unload materials during the process, resulting in the ceiling fan blade processing process being more complicated, the workers' labor intensity being high, and the ceiling fan blade processing production efficiency being low. Utility Model Content

[0003] The purpose of the utility model is to provide an integrated processing and forming device for ceiling fan blades, aiming to solve the problems raised in the above-mentioned background technology.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] Provided is an integrated processing and forming device for ceiling fan blades, comprising a base and a pressing module, the pressing module being arranged on the base, fixed rods being fixedly installed at the four corners of the middle part of the top of the base, a movable plate being slidably installed on the outer periphery of the fixed rod, a controller being fixedly installed at the front part of one side of the top of the base, two cylinders being symmetrically fixedly installed at the rear part of the top of the base, a limiting frame being fixedly installed at the driving end of the cylinder, a movable plate being slidably installed in the middle part of the limiting frame, a plurality of evenly distributed fixed plates being fixedly installed at the front side of the movable plate, and a plurality of evenly distributed vacuum suction cups being fixedly installed at the lower part of the fixed plate;

[0006] A reciprocating mechanism comprises a mounting frame, wherein the mounting frame is fixedly mounted on the bottom end of the limiting frame, a second rack is fixedly mounted on the middle part of the top end of the mounting frame, a first rack is fixedly mounted on the middle part of the bottom end of the movable plate, the first rack and the second rack are meshed with a gear connected to each other on one side close to each other, a stepper motor is fixedly mounted on the rear part of the top end of the mounting frame, a rotating plate is fixedly mounted on the driving end of the stepper motor, a connecting rod is rotatably mounted on the upper part of the rotating plate, and the connecting rod is rotatably mounted on the middle part of the gear at one end away from the rotating plate.

[0007] Preferably, a top plate is fixedly mounted on the top of the fixed rod, a hydraulic cylinder is fixedly mounted on the middle of the top of the top plate, and a driving end of the hydraulic cylinder is fixedly mounted on the middle of the top of the movable plate.

[0008] Preferably, adjustment grooves are provided in the middle of both sides of the top of the base, and a plurality of evenly distributed limit plates are movably installed in the adjustment grooves.

[0009] Preferably, the pressing die set comprises an upper die base and a lower die base, wherein the upper die base is fixedly mounted on the bottom end of the movable plate, and the lower die base is fixedly mounted on the middle of the top end of the base.

[0010] Preferably, a hole-opening pressing block is symmetrically fixedly installed on one side of the upper die seat and the lower die seat close to each other, and a curved surface pressing block is fixedly installed in the middle of one side of the upper die seat and the lower die seat close to each other.

[0011] Preferably, telescopic rods are fixedly installed at four corners of the middle part of one side of the upper die base and the lower die base close to each other, and springs are sleeved at the lower parts of the telescopic rods.

[0012] Preferably, the controller is electrically connected to the hydraulic cylinder, the air cylinder, the vacuum suction cup and the stepping motor respectively.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] The utility model provides an integrated processing and forming device for ceiling fan blades, which is provided with a reciprocating mechanism and a pressing module. The cylinder drives the fixed plate to move downward, so that the vacuum suction cup can adsorb the ceiling fan blades. At the same time, the stepping motor cooperates with the rotating plate, the connecting rod, the gear, the rack one and the rack two to drive the movable plate to move back and forth, so that the vacuum suction cup can continuously move the ceiling fan blades, thereby achieving the purpose of automatic loading and unloading of the ceiling fan blades. In addition, the pressing module can synchronously perform arc surface stamping and hole opening on the ceiling fan blades, thereby simplifying the processing steps of the ceiling fan blades, reducing the workload of the staff and improving the processing efficiency of the ceiling fan blades. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0016] Figure 1 This is a schematic diagram of the main three-dimensional structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the partial structure of the base of the utility model;

[0018] Figure 3 This is a schematic diagram of the partial structure of the pressing module of the utility model;

[0019] Figure 4 It is a schematic diagram of the local structure of the reciprocating mechanism of the utility model.

[0020] In the figure: 1. base; 2. movable plate; 3. hydraulic cylinder; 4. top plate; 5. fixed rod; 6. cylinder; 7. limit plate; 8. controller; 9. pressing die set; 91. upper die seat; 92. telescopic rod; 93. spring; 94. lower die seat; 95. arc surface pressure block; 96. opening pressure block; 10. adjusting slot; 11. movable plate; 12. limit frame; 13. fixed plate; 14. vacuum suction cup; 15. reciprocating mechanism; 151. stepping motor; 152. rotating plate; 153. mounting frame; 154. connecting rod; 155. gear; 156. rack one; 157. rack two. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0023] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features.

[0024] Combine the following Figures 1 to 4 The utility model describes an integrated processing and forming device for ceiling fan blades.

[0025] like Figures 1 to 4As shown, the utility model provides an integrated processing and forming device for ceiling fan blades, including a base 1 and a pressing module 9, the pressing module 9 is arranged on the base 1, and fixed rods 5 are fixedly installed at the four corners of the middle of the top of the base 1, and a movable plate 2 is slidably installed on the outer periphery of the fixed rod 5, a controller 8 is fixedly installed at the front of one side of the top of the base 1, and two cylinders 6 are symmetrically fixedly installed on the rear side of the top of the base 1, and the driving ends of the cylinders 6 are fixedly installed with a limiting frame 12, and a moving plate 11 is slidably installed in the middle of the limiting frame 12, and a plurality of evenly distributed fixed plates 13 are fixedly installed on the front side of the moving plate 11, and a plurality of evenly distributed vacuum suction cups 14 are fixedly installed on the lower part of the fixed plate 13. The staff places the processed ceiling fan blades in a limiting plate 7 on one side, and at this time, the cylinder 6 will drive the limit frame 12 to move downward, so that the vacuum suction cup 14 on the fixed plate 13 will fit the upper surface of the ceiling fan blade. At this time, the vacuum suction cup 14 uses the internal vacuum pump or vacuum generator to extract air from the inside of the suction cup, thereby forming a negative pressure between the suction cup and the surface of the ceiling fan blade, so that the suction cup can be firmly adsorbed on the ceiling fan blade, and then the reciprocating mechanism 15 will drive the movable plate 11 to move, and then move the ceiling fan blade to the pressing module 9. At this time, the vacuum suction cup 14 puts down the ceiling fan blade, and cooperates with the hydraulic cylinder 3, the movable plate 2 and the pressing module 9 to punch the ceiling fan blade into a certain arc surface, and a mounting hole will be opened on the ceiling fan blade. After the pressing is completed, the ceiling fan blade will move to the limit frame 12 on the other side with the cooperation of the vacuum suction cup 14.

[0026] The reciprocating mechanism 15 includes a mounting frame 153, which is fixedly mounted at the bottom of the limiting frame 12, a rack 157 is fixedly mounted at the middle of the top of the mounting frame 153, a rack 156 is fixedly mounted at the middle of the bottom of the moving plate 11, the rack 156 and the rack 157 are meshed and connected to the gear 155 on one side close to each other, a stepper motor 151 is fixedly mounted at the rear of the top of the mounting frame 153, a rotating plate 152 is fixedly mounted at the driving end of the stepper motor 151, and a rotating plate 152 is rotatably mounted on the upper part of the rotating plate 152 Connecting rod 154, one end of connecting rod 154 away from rotating plate 152 is rotatably installed in the middle of gear 155, and the rotating plate 152 is rotated by controlling stepper motor 151, so that the rotating plate 152 will drive connecting rod 154 to move. Since gear 155 is installed at the end of connecting rod 154, in conjunction with rack 156 and rack 2 157, the movable plate 11 can be driven to reciprocate in the limit frame 12, which is convenient for loading and unloading of ceiling fan blades, reduces the workload of staff, and improves the processing and production efficiency of ceiling fan blades.

[0027] A top plate 4 is fixedly installed on the top of the fixed rod 5, a hydraulic cylinder 3 is fixedly installed in the middle of the top of the top plate 4, a driving end of the hydraulic cylinder 3 is fixedly installed in the middle of the top of the movable plate 2, and adjustment grooves 10 are provided in the middle of both sides of the top of the base 1, and a plurality of evenly distributed limit plates 7 are movably installed in the adjusting grooves 10. By setting the limit plates 7, and the limit plates 7 will move in the adjusting grooves 10, it is convenient for the staff to adjust the position between the limit plates 7, so as to adapt to the limit of ceiling fan blades of different sizes. At the same time, in order to increase the stability of the limit plates 7, the staff can use fixing bolts to fix the adjusted limit plates 7.

[0028] The pressing die set 9 includes an upper die seat 91 and a lower die seat 94. The upper die seat 91 is fixedly mounted on the bottom end of the movable plate 2, and the lower die seat 94 is fixedly mounted on the middle of the top end of the base 1. The upper die seat 91 and the lower die seat 94 are symmetrically fixedly mounted with an opening pressing block 96 on one side close to each other, and an arc surface pressing block 95 is fixedly mounted on the middle of one side close to each other. Telescopic rods 92 are fixedly mounted at the four corners of the middle of one side close to each other, and springs 93 are sleeved on the lower parts of the telescopic rods 92. The controller 8 is electrically connected to the hydraulic cylinder 3, Cylinder 6, vacuum suction cup and stepper motor 151, when the ceiling fan blade moves to the outer hole pressing block 96, the outer hole pressing block 96 will open a first set of mounting holes for the ceiling fan blade, and then cooperate with the vacuum suction cup 14 to move the ceiling fan blade to the arc surface pressing block 95. At this time, the arc surface pressing will punch out an arc surface of the moving arc for the ceiling fan blade. When the ceiling fan blade moves to the inner hole pressing block 96, the inner hole pressing block 96 will open a second set of mounting holes for the ceiling fan blade, which simplifies the processing steps of the ceiling fan blade and improves the processing efficiency of the ceiling fan blade.

[0029] During actual use, the staff places the unprocessed ceiling fan blades in the outer limiting plate 7. At this time, the cylinder 6 drives the fixed plate 13 to move downward until the vacuum suction cup 14 on the fixed plate 13 fits with the ceiling fan blades. At this time, the vacuum suction cup 14 can adsorb the ceiling fan blades, and then by controlling the stepper motor 151, the rotating plate 152 will rotate, and the connecting rod 154, gear 155, rack 156 and rack 2 157 can drive the movable plate 11 to move back and forth, so that the vacuum suction cup 14 can continuously move the ceiling fan blades, achieving the purpose of automatic loading and unloading of the ceiling fan blades. The processed ceiling fan blades will be collected in the inner limiting plate 7, and a telescopic rod 92 is provided in the pressing module 9, which can limit the pressing module 9 to avoid damage to the fixed plate 13 and the vacuum suction cup 14 when the pressing module 9 is closed, thereby affecting its normal use.

[0030] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. An integrated processing and forming device for ceiling fan blades, comprising a base and a pressing die set, wherein the pressing die set is arranged on the base, and is characterized in that: Fixed rods are fixedly installed at the four corners in the middle of the top of the base, and a movable plate is slidably installed on the outer periphery of the fixed rod. A controller is fixedly installed at the front of one side of the top of the base, and two cylinders are symmetrically fixedly installed on the rear side of the top of the base. The driving ends of the cylinders are fixedly installed with limit frames, and a movable plate is slidably installed in the middle of the limit frame. A plurality of evenly distributed fixed plates are fixedly installed on the front side of the movable plate, and a plurality of evenly distributed vacuum suction cups are fixedly installed on the lower part of the fixed plate. A reciprocating mechanism comprises a mounting frame, wherein the mounting frame is fixedly mounted on the bottom end of the limiting frame, a second rack is fixedly mounted on the middle part of the top end of the mounting frame, a first rack is fixedly mounted on the middle part of the bottom end of the movable plate, the first rack and the second rack are meshed with a gear connected to each other on one side close to each other, a stepper motor is fixedly mounted on the rear part of the top end of the mounting frame, a rotating plate is fixedly mounted on the driving end of the stepper motor, a connecting rod is rotatably mounted on the upper part of the rotating plate, and the connecting rod is rotatably mounted on the middle part of the gear at one end away from the rotating plate.

2. The integrated processing and forming device for ceiling fan blades according to claim 1, characterized in that: A top plate is fixedly mounted on the top of the fixed rod, a hydraulic cylinder is fixedly mounted on the middle of the top of the top plate, and a driving end of the hydraulic cylinder is fixedly mounted on the middle of the top of the movable plate.

3. The integrated processing and forming device for ceiling fan blades according to claim 1, characterized in that: Adjustment grooves are provided in the middle of both sides of the top of the base, and a plurality of evenly distributed limit plates are movably installed in the adjustment grooves.

4. The integrated processing and forming device for ceiling fan blades according to claim 1, characterized in that: The pressing die set comprises an upper die seat and a lower die seat, wherein the upper die seat is fixedly mounted on the bottom end of the movable plate, and the lower die seat is fixedly mounted on the middle part of the top end of the base.

5. The integrated processing and forming device for ceiling fan blades according to claim 4, characterized in that: A hole pressing block is symmetrically fixedly installed on one side of the upper die seat and the lower die seat close to each other, and a curved surface pressing block is fixedly installed in the middle of one side of the upper die seat and the lower die seat close to each other.

6. The integrated processing and forming device for ceiling fan blades according to claim 4, characterized in that: Telescopic rods are fixedly installed at four corners of the middle part of one side of the upper die seat and the lower die seat close to each other, and springs are sleeved at the lower parts of the telescopic rods.

7. The integrated processing and forming device for ceiling fan blades according to claim 1, characterized in that: The controller is electrically connected to the hydraulic cylinder, the air cylinder, the vacuum suction cup and the stepping motor respectively.

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