Large-torque self-adaptive torsion mechanism

By designing a large torque adaptive torsion mechanism, the balanced assembly and rotational drive assembly are used to solve the problem of unstable disassembly and assembly of the blowout preventer nuts, the balanced and stable installation and removal of the nuts are achieved, and the safety and accuracy of operation are improved.

CN222680783UActive Publication Date: 2025-03-28CHINA NAT PETROLEUM CORP +1
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Patent Information

Application Number
CN202421029249.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2025-03-28
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

The existing blowout preventer bolt disassembly and assembly tools lack a balanced structure, which leads to unstable installation and removal of nuts. The differences in the design of side door bolts from different manufacturers make the existing disassembly and assembly equipment incompatible, and manual intervention is required.

Method used

A large torque adaptive torsion mechanism is designed, including a torsional structural body, a torque amplifier, a sleeve, a rotary drive assembly and a balance assembly. The balance assembly realizes the working balance and stability of the equipment through guide rods, mounting blocks and elastic components. The rotary drive assembly drives the torque amplifier to rotate through multiple gears to achieve stable nut removal and installation.

Benefits of technology

The balanced and stable installation and removal of nuts is achieved, which reduces the need for manual intervention, improves the safety and stability of operation, and reduces the rotation speed of the drive motor by adjusting the speed component, and improves the accuracy of installation and disassembly.

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Abstract

The utility model belongs to the technical field of fasteners, and particularly relates to a large-torque self-adaptive torsion mechanism. A large-torque self-adaptive torsion mechanism comprises a torsion structure machine body, a torque amplifier, a sleeve, a rotary driving assembly and a balance assembly. The torque amplifier is connected with the torsion structure machine body, and the sleeve is connected with the torque amplifier; a balance assembly enabling the torsion structure machine body to keep working balance and stability is installed on the torsion structure machine body. The rotation driving assembly is connected with the torsion structure machine body. The large-torque self-adaptive torsion mechanism has the advantage that the large-torque self-adaptive torsion mechanism capable of stably mounting and dismounting the nut in a balanced manner is provided.
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Description

Technical Field

[0001] The utility model belongs to the technical field of fasteners, and in particular relates to a large torque adaptive torsion mechanism. Background Art

[0002] At present, there are many blowout preventer manufacturers in China, with many product specifications and models. BOP repair factories generally use pneumatic wrenches to disassemble and assemble the bolts of blowout preventers. Pneumatic wrenches mainly use air sources to push the impact hammer inside the wrench, causing the impact hammer to accelerate and hit the output shaft, and finally complete the action of disassembling bolts and nuts. At present, the blowout preventer bolt disassembly and assembly tools do not have a fixed reaction force arm as a fulcrum. The operator needs to use both hands to straighten the reaction force arm as the fulcrum, which poses certain safety hazards during operation. At the same time, there are differences in the design of the blowout preventer side door bolts by various manufacturers. There is interference in the front disassembly and assembly of some side door bolts. The existing disassembly and assembly equipment on the market is not compatible with operations that require manual intervention.

[0003] There is a patent in the field of fastener technology, application number 201911060527.2, application date 2019.11.01, patent name "Nut tightening device" invention patent, its technical solution is as follows: a nut tightening device, characterized in that it includes:

[0004] A frame, a nut tightening mechanism, mounted on the frame, the nut tightening mechanism comprising a mounting seat, a sleeve mounted on the mounting seat and used to adapt to the nested nut, and a rotating drive member used to drive the sleeve to rotate to provide a tightening torque, wherein

[0005] The end of the sleeve away from the mounting seat is provided with a nesting portion for adapting and nesting the nut. The power output shaft of the rotary drive member is drivingly connected to the sleeve and is used to drive the sleeve to rotate around its own axis so that the nesting portion drives the nut to rotate and tighten the nut; a position adjustment mechanism is installed on the frame and is used to adjust the position of the nut tightening mechanism relative to the nut. The driving end of the position adjustment mechanism is drivingly connected to the mounting seat to drive the mounting seat to drive the sleeve to move so that the nesting portion moves to directly above the nut.

[0006] Although the above patent can complete the operation of installing and removing the nut, the patent does not have a balancing structure and cannot ensure the balance and stability of installing and removing the nut. Utility Model Content

[0007] The utility model provides a large torque self-adaptive torsion mechanism which can realize balanced and stable installation and removal of nuts.

[0008] In order to achieve the above technical effects, the technical solutions provided by the utility model are as follows:

[0009] A large torque adaptive torsion mechanism comprises a torsion structure body, a torque amplifier, a sleeve, a rotation drive assembly and a balancing assembly; the torque amplifier is connected to the torsion structure body, and the sleeve is connected to the torque amplifier; a balancing assembly is installed on the torsion structure body to keep the torsion structure body in working balance and stability; the rotation drive assembly is connected to the torsion structure body.

[0010] Furthermore, the balancing assembly includes a guide rod, a mounting block and an elastic component; the guide rod is connected to the mounting block; the elastic component is sleeved on the elastic component, and one end of the elastic component is connected to the mounting block.

[0011] Furthermore, the balancing assembly is connected to a guide slider, and the guide slider is installed on the torsion structure body.

[0012] Furthermore, the guide rod is connected to the guide slider, and the guide slider is connected to the other end of the elastic component.

[0013] Furthermore, the elastic component of the balancing assembly is a spring.

[0014] Furthermore, the rotation drive assembly includes a first gear, an output shaft and a drive motor; the output shaft is arranged inside the torsion structure body, and both ends of the output shaft are connected to the inner wall of the rotation drive assembly; one end of the output shaft is provided with a first gear, and the first gear is meshed with a fifth gear; the other end of the output shaft is connected to the drive motor, and the drive motor is installed on the torsion structure body; the output shaft rotates to drive the first gear to rotate.

[0015] Furthermore, a first rotating column and a second rotating column are arranged inside the torsion structure body, and a plurality of gears are arranged on the first rotating column and the second rotating column so that the rotation driving assembly drives the first rotating column and the second rotating column to rotate.

[0016] Furthermore, the multiple gears include a third gear, a fourth gear and a fifth gear; the lower end of the first rotating column is connected to the third gear, and both ends of the first rotating column are connected to the inner wall of the torsion structure body; both ends of the second rotating column are connected to the inner wall of the torsion structure body; one end of the second rotating column is connected to the fifth gear, and one end of the second rotating column is connected to the fourth gear; the third gear is meshed with the fourth gear.

[0017] Furthermore, the torque amplifier is connected to the rotating shaft; the rotating shaft is connected to the torsion structure body, and the rotating shaft is connected to the second gear; the second gear is meshed with the third gear.

[0018] Furthermore, the balancing component is connected to the displacement detection component; the displacement detection component includes a displacement sensor and a connecting block; the displacement sensor is installed on the connecting block and slides on the connecting block.

[0019] Furthermore, the connection block of the displacement detection assembly is connected to the mounting block of the balancing assembly.

[0020] Furthermore, a mounting seat is installed on the torsion structure body.

[0021] According to the above technical solution, the utility model has the following beneficial effects:

[0022] 1. The utility model adopts a balancing component, a rotary drive component, a torque amplifier and a reel, so that the utility model can achieve the advantage of being able to install and remove the nut in a balanced and stable manner during normal operation.

[0023] 2. The utility model adopts an elastic component, so that the utility model can maintain the advantage of balance through the elasticity of the elastic component when working.

[0024] 3. The utility model adopts a rotary drive assembly to drive the first rotating column and the second rotating column to rotate multiple gears, and then drives the torque amplifier to rotate to install or remove the nut. The advantage of this structure is that it can make the engagement rotation between the gears slowly reduce the rotation speed of the output shaft driven by the drive motor, so as to complete the removal or installation of the nut more stably.

[0025] 4. The utility model adopts a displacement monitoring component, which has the advantage of being able to more accurately view the movement data of the nut installation or removal when the utility model is working. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a structural schematic diagram of the utility model;

[0027] Figure 2 It is a structural schematic diagram of one side of the utility model;

[0028] Figure 3 It is a schematic diagram of the plane structure of the utility model.

[0029] In the accompanying drawings: 101-torsion structure body; 102-torque amplifier; 103-sleeve; 104-mounting seat; 105-guide slider; 106-rotating shaft; 200-balancing assembly; 201-guide rod; 202-mounting block; 203-spring; 300-rotation drive assembly; 301-first gear; 302-output shaft; 303-servo motor; 400-speed adjustment assembly; 401-second gear; 402-third gear; 403-first rotating column; 404-second rotating column; 405-fourth gear; 406-fifth gear; 500-displacement detection assembly; 501-displacement sensor; 502-connecting block. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments.

[0031] Example 1

[0032] like Figure 1 As shown, a large torque adaptive torsion mechanism includes a torsion structure body 101, a torque amplifier 102, a sleeve 103, a rotation drive component 300 and a balancing component 200; the torque amplifier 102 is connected to the torsion structure body 101, and the sleeve 103 is connected to the torque amplifier 102; the torsion structure body 101 is installed with a balancing component 200 that enables the torsion structure body 101 to maintain working balance and stability; the rotation drive component 300 is connected to the torsion structure body 101.

[0033] like Figure 2 and Figure 3 As shown, the balancing assembly 200 includes a guide rod 201, a mounting block 202 and an elastic component; the guide rod 201 is connected to the mounting block 202; the elastic component is sleeved on the elastic component, and one end of the elastic component is connected to the mounting block 202; the balancing assembly 200 is connected to the guide slider 105, and the guide slider 105 is installed on the torsion structure body 101; the guide rod 201 is connected to the guide slider 105, and the guide slider 105 is connected to the other end of the elastic component; the guide rod 201 can slide inside the guide slider 105; the elastic component of the balancing assembly 200 is a spring 203; the elastic component of the balancing assembly 200 can also be other types of components that can transmit power or motion through elasticity and have a damping effect.

[0034] When the utility model is working, the guide rod 201 of the balance component 200 will slide along the inside of the guide slider 105. At this time, the mounting block 202 is subjected to force, and the elastic component sleeved on the guide rod 201 allows the device to maintain stability during movement with the help of elasticity during operation.

[0035] like Figure 1 As shown, the rotation drive assembly 300 includes a first gear 301, an output shaft 302 and a driving motor; the output shaft 302 is arranged inside the torsion structure body 101, and both ends of the output shaft 302 are connected to the inner wall of the rotation drive assembly 300; one end of the output shaft 302 is provided with a first gear 301, and the first gear 301 is meshed with the fifth gear 406; the other end of the output shaft 302 is connected to the driving motor, and the driving motor is installed on the torsion structure body 101; the output shaft 302 rotates to drive the first gear 301 to rotate; the driving motor is a servo motor 303.

[0036] A first rotating column 403 and a second rotating column 404 are arranged inside the torsion structure body 101, and the first rotating column 403 and the second rotating column 404 are provided with a plurality of gears that enable the rotation drive assembly 300 to drive the first rotating column 403 and the second rotating column 404 to rotate; the plurality of gears may be five gears or six gears, and the number and arrangement of the gears are not limited here.

[0037] The multiple gears include a third gear 402, a fourth gear 405 and a fifth gear 406; the lower end of the first rotating column 403 is connected to the third gear 402, and both ends of the first rotating column 403 are connected to the inner wall of the torsion structure body 101; both ends of the second rotating column 404 are connected to the inner wall of the torsion structure body 101; one end of the second rotating column 404 is connected to the fifth gear 406, and one end of the second rotating column 404 is connected to the fourth gear 405; the third gear 402 is meshed with the fourth gear 405.

[0038] The torque amplifier 102 is connected to the rotating shaft 106; the rotating shaft 106 is connected to the torsion structure body 101, and the rotating shaft 106 is connected to the second gear 401; the second gear 401 is meshed with the third gear 402; after the rotating shaft 106 rotates, it drives the torsion structure body 101 to rotate the sleeve 103, thereby realizing stable disassembly and installation of the nut.

[0039] The speed adjustment component 400 includes a second gear 401, a third gear 402, a fourth gear 405, a fifth gear 406, a first rotating column 403 and a second rotating column 404; the rotation drive component 300 drives the rotating columns and gears in the speed adjustment component 400 to rotate, and the progressive locking rotation is achieved by the speed adjustment component 400 to gradually reduce the rotation speed of the drive motor, so as to better complete the installation and disassembly.

[0040] Example 2

[0041] like Figure 1 As shown, a large torque adaptive torsion mechanism includes a torsion structure body 101, a torque amplifier 102, a sleeve 103, a rotation drive component 300 and a balancing component 200; the torque amplifier 102 is connected to the torsion structure body 101, and the sleeve 103 is connected to the torque amplifier 102; the torsion structure body 101 is installed with a balancing component 200 that enables the torsion structure body 101 to maintain working balance and stability; the rotation drive component 300 is connected to the torsion structure body 101.

[0042] like Figure 2 and Figure 3 As shown, the balancing assembly 200 includes a guide rod 201, a mounting block 202 and an elastic component; the guide rod 201 is connected to the mounting block 202; the elastic component is sleeved on the elastic component, and one end of the elastic component is connected to the mounting block 202; the balancing assembly 200 is connected to the guide slider 105, and the guide slider 105 is installed on the torsion structure body 101; the guide rod 201 is connected to the guide slider 105, and the guide slider 105 is connected to the other end of the elastic component; the guide rod 201 can slide inside the guide slider 105; the elastic component of the balancing assembly 200 is a spring 203; the elastic component of the balancing assembly 200 can also be other types of components that can transmit power or motion through elasticity and have a damping effect.

[0043] When the utility model is working, the guide rod 201 of the balance component 200 will slide along the inside of the guide slider 105. At this time, the mounting block 202 is subjected to force, and the elastic component sleeved on the guide rod 201 allows the device to maintain stability during movement with the help of elasticity during operation.

[0044] like Figure 1 As shown, the rotation drive assembly 300 includes a first gear 301, an output shaft 302 and a driving motor; the output shaft 302 is arranged inside the torsion structure body 101, and both ends of the output shaft 302 are connected to the inner wall of the rotation drive assembly 300; one end of the output shaft 302 is provided with a first gear 301, and the first gear 301 is meshed with the fifth gear 406; the other end of the output shaft 302 is connected to the driving motor, and the driving motor is installed on the torsion structure body 101; the output shaft 302 rotates to drive the first gear 301 to rotate; the driving motor is a servo motor 303.

[0045] A first rotating column 403 and a second rotating column 404 are arranged inside the torsion structure body 101, and the first rotating column 403 and the second rotating column 404 are provided with a plurality of gears that enable the rotation drive assembly 300 to drive the first rotating column 403 and the second rotating column 404 to rotate; the plurality of gears may be five gears or six gears, and the number and arrangement of the gears are not limited here.

[0046] The multiple gears include a third gear 402, a fourth gear 405 and a fifth gear 406; the lower end of the first rotating column 403 is connected to the third gear 402, and both ends of the first rotating column 403 are connected to the inner wall of the torsion structure body 101; both ends of the second rotating column 404 are connected to the inner wall of the torsion structure body 101; one end of the second rotating column 404 is connected to the fifth gear 406, and one end of the second rotating column 404 is connected to the fourth gear 405; the third gear 402 is meshed with the fourth gear 405.

[0047] The torque amplifier 102 is connected to the rotating shaft 106; the rotating shaft 106 is connected to the torsion structure body 101, and the rotating shaft 106 is connected to the second gear 401; the second gear 401 is meshed with the third gear 402; after the rotating shaft 106 rotates, it drives the torsion structure body 101 to rotate the sleeve 103, thereby realizing stable disassembly and installation of the nut.

[0048] The speed adjustment component 400 includes a second gear 401, a third gear 402, a fourth gear 405, a fifth gear 406, a first rotating column 403 and a second rotating column 404; the rotation drive component 300 drives the rotating columns and gears in the speed adjustment component 400 to rotate, and the progressive locking rotation is achieved by the speed adjustment component 400 to gradually reduce the rotation speed of the drive motor, so as to better complete the installation and disassembly.

[0049] The balancing component 200 is connected to the displacement detection component 500; the displacement detection component 500 includes a displacement sensor 501 and a connecting block 502; the displacement sensor 501 is installed on the connecting block 502 and slides on the connecting block 502; the connecting block 502 of the displacement detection component 500 is connected to the mounting block 202 of the balancing component 200; and a mounting seat 104 is installed on the torsion structure body 101. When the utility model is working, the mounting block 202 and the connecting block 502 are connected. When the device moves during operation, the displacement of the balancing component 200 can be detected by the displacement sensor 501. The surface where the connecting block 502 and the mounting block 202 meet can be provided with a rubber pad, which is used to increase friction and can measure displacement more accurately.

[0050] The above description is a detailed description of the preferred feasible embodiment of the present application, but the embodiment is not intended to limit the patent application scope of the present application. All equivalent changes or modified changes made under the technical spirit suggested by the present application should fall within the patent scope covered by the present application.

Claims

1. A large torque adaptive torsion mechanism, characterized in that: The invention comprises a torsion structure body (101), a torque amplifier (102), a sleeve (103), a rotation drive assembly (300) and a balancing assembly (200); the torque amplifier (102) is connected to the torsion structure body (101), and the sleeve (103) is connected to the torque amplifier (102); a balancing assembly (200) is installed on the torsion structure body (101) to enable the torsion structure body (101) to maintain working balance and stability; and the rotation drive assembly (300) is connected to the torsion structure body (101).

2. A large torque adaptive torsion mechanism according to claim 1, characterized in that: The balancing assembly (200) comprises a guide rod (201), a mounting block (202) and an elastic component; the guide rod (201) is connected to the mounting block (202); the elastic component is sleeved on the elastic component, and one end of the elastic component is connected to the mounting block (202).

3. A large torque adaptive torsion mechanism according to claim 2, characterized in that: The balancing assembly (200) is connected to the guide slider (105), and the guide slider (105) is installed on the torsion structure body (101).

4. A large torque adaptive torsion mechanism according to claim 3, characterized in that: The guide rod (201) is connected to the guide slider (105), and the guide slider (105) is connected to the other end of the elastic component.

5. A large torque adaptive torsion mechanism according to claim 4, characterized in that: The elastic component of the balancing assembly (200) is a spring (203).

6. A large torque adaptive torsion mechanism according to claim 1, characterized in that: The rotary drive assembly (300) comprises a first gear (301), an output shaft (302) and a drive motor; the output shaft (302) is arranged inside the torsion structure body (101), and both ends of the output shaft (302) are connected to the inner wall of the rotary drive assembly (300); one end of the output shaft (302) is provided with a first gear (301), and the first gear (301) is meshed with a fifth gear (406); the other end of the output shaft (302) is connected to the drive motor, and the drive motor is mounted on the torsion structure body (101); the output shaft (302) rotates to drive the first gear (301) to rotate.

7. The large torque adaptive torsion mechanism according to claim 1, characterized in that: A first rotating column (403) and a second rotating column (404) are arranged inside the torsion structure body (101), and a plurality of gears are arranged on the first rotating column (403) and the second rotating column (404) so ​​that the rotation drive assembly (300) drives the first rotating column (403) and the second rotating column (404) to rotate.

8. A large torque adaptive torsion mechanism according to claim 7, characterized in that: The plurality of gears include a third gear (402), a fourth gear (405) and a fifth gear (406); the lower end of the first rotating column (403) is connected to the third gear (402), and both ends of the first rotating column (403) are connected to the inner wall of the torsion structure body (101); both ends of the second rotating column (404) are connected to the inner wall of the torsion structure body (101); one end of the second rotating column (404) is connected to the fifth gear (406), and one end of the second rotating column (404) is connected to the fourth gear (405); the third gear (402) is meshed with the fourth gear (405).

9. The large torque adaptive torsion mechanism according to claim 1, characterized in that: The torque amplifier (102) is connected to a rotating shaft (106); the rotating shaft (106) is connected to a torsion structure body (101), and the rotating shaft (106) is connected to a second gear (401); and the second gear (401) is meshed with a third gear (402).

10. The large torque adaptive torsion mechanism according to claim 2, characterized in that: The balancing component (200) is connected to a displacement detection component (500); the displacement detection component (500) comprises a displacement sensor (501) and a connection block (502); the displacement sensor (501) is mounted on the connection block (502) and slides on the connection block (502).

11. A large torque adaptive torsion mechanism according to claim 10, characterized in that: The connection block (502) of the displacement detection assembly (500) is connected to the installation block (202) of the balancing assembly (200).

12. The large torque adaptive torsion mechanism according to claim 1, characterized in that: A mounting seat (104) is mounted on the torsion structure body (101).

Citation Information

Patent Citations

  • Nut screwing device

    CN110757140A