Valve body pressing sleeve device

By designing a valve body pressure sleeve device including hydraulic cylinder and monitoring mechanism, real-time monitoring of pressure magnitude is achieved, solving the problem that the existing device cannot monitor pressure changes, resulting in poor stability of the valve sleeve, and improving the stability and use efficiency of the pressure sleeve.

CN222680814UActive Publication Date: 2025-03-28DALIAN KUNYUAN INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202420768160.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2025-03-28
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

The existing valve body pressure sleeve device cannot monitor the pressure changes between the guide rod and the press, resulting in different types and materials of valve sleeves and valve stems having different compression forces, which affects the stability of the fixed valve sleeve.

Method used

A valve body pressure sleeve device is designed, including a frame, hydraulic cylinder, monitoring mechanism, etc. The monitoring mechanism is composed of a shell, a pressure sensor, a slider, a press, a controller and a buzzer. Through the cooperation of these components, real-time monitoring of the pressure magnitude is achieved and the compression is stopped when the set pressure is reached.

Benefits of technology

Real-time monitoring of the pressure magnitude is achieved, avoiding the situation of fixing or damaging the valve body due to excessive or too small pressure, and improving the stability and use efficiency of the valve sleeve.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a valve body pressing sleeve device which comprises a frame body, a pressure sensor is installed on the inner side of a shell, a sliding block connected with the inner wall of the shell in a sliding and clamping mode is attached to the monitoring end of the pressure sensor, and a pressing block movably connected with a through hole in the bottom of the shell is fixedly connected to the bottom of the sliding block. The two sides of the shell are fixedly connected with a controller and a buzzer respectively. The utility model relates to the technical field of valve body pressing sleeves, through the cooperation among the shell, the pressure sensor and the limiting rod, the real-time monitoring on the pressure is realized, different pressures can be set when different types of valve sleeves are installed, and the pressing is stopped when the pressure value is reached, so that the valve body pressing sleeve is convenient to use. The situation that fixing is not tight or the valve body is damaged due to too large or too small pressure is avoided, and the problems that an existing device cannot monitor the pressure change between the guide rod and the press machine, and the stability of the fixed valve sleeve is affected due to the fact that the pressing force of the valve sleeve, the valve rod and the like which are different in type and material is different are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of valve body compression sleeves, in particular to a valve body compression sleeve device. Background Art

[0002] The valve body is a major component of the valve; there are different mechanical manufacturing methods according to the pressure level, such as casting, forging, etc. Most of the existing valve bodies are made of aluminum alloy, and the valve stems are brass, which is relatively soft. In order to ensure that the valve stem moves smoothly in the valve body and is not scratched or worn by the valve body, a sleeve is generally installed between the inner wall of the valve body and the valve stem as a medium to ensure this, so a valve body pressing sleeve device is provided.

[0003] At present, the sleeve is pressed in when the valve body is placed freely on the workbench, and the sleeve is placed above the pressing part of the valve body, and is knocked in with a hammer under the guidance of the guide rod. Because manual knocking cannot ensure that the impact force of the knocking is completely vertical, a slight deviation will cause the sleeve to be skewed, making it difficult to drive the sleeve in. It takes repeated attempts to press a sleeve well. At the same time, the valve body will move on the workbench, and accidents of hitting hands have occurred. Therefore, the existing plate-type valve sleeve pressing method is backward and unsafe.

[0004] However, the existing device cannot monitor the pressure change between the guide rod and the press. Since the clamping forces of valve sleeves and valve stems of different types and materials are different, the stability of the valve sleeve after fixation is affected. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a valve body pressing sleeve device, which solves the problem that the prior device cannot monitor the pressure changes between the guide rod and the press, and the different pressing forces of valve sleeves and valve stems of different types and materials affect the stability of the valve sleeve after fixation.

[0006] To achieve the above-mentioned purpose, the utility model is implemented through the following technical scheme: a valve body pressing device, including a frame, a hydraulic cylinder is installed on the top of the frame, a pressing seat, a valve body, a valve sleeve and a guide rod are arranged on the inner lower side of the frame, and a monitoring mechanism is arranged below the hydraulic cylinder, the monitoring mechanism includes a shell, a pressure sensor, a slider, a pressure block, a controller and a buzzer, the top of the shell is fixedly connected to the output end of the hydraulic cylinder, a pressure sensor is installed on the inner side of the shell, the monitoring end of the pressure sensor is fitted with a slider that is slidably engaged with the inner wall of the shell, the bottom of the slider is fixedly connected to a pressure block movably connected to the through hole at the bottom of the shell, and the two sides of the shell are respectively fixedly connected to the controller and the buzzer.

[0007] Preferably, the through hole of the slider is movably connected to a limit rod, and both ends of the limit rod are fixedly connected to the inner side of the shell.

[0008] Preferably, a round block is movably connected to the upper part of the outer wall of the guide rod, a sliding sleeve is fixedly connected to the outer side of the round block, the inner wall of the sliding sleeve is slidably connected to a sliding rail fixed to the inner side of the frame body, and a first spring is movably connected to the outer side of the sliding rail, and the two ends of the first spring are respectively fixedly connected to the bottom of the sliding sleeve and the bottom of the sliding rail.

[0009] Preferably, a positioning block is fixedly connected to the bottom of the pressing sleeve seat, and the outer side of the positioning block is movably connected to the inner side of the frame.

[0010] Preferably, the outer groove of the pressing sleeve seat is movably connected to a bent rod, the outer wall of the bent rod is movably connected to the lower cavity of the frame body, the outer side of the bent rod is movably connected to a second spring, and the two ends of the second spring are respectively fixedly connected to one side of the bent rod and the inner side of the cavity of the frame body.

[0011] Beneficial Effects

[0012] The utility model provides a valve body pressing sleeve device. It has the following beneficial effects: the valve body pressing sleeve device realizes real-time monitoring of pressure through the cooperation between the housing, the pressure sensor and the limit rod, and different pressures can be set when installing different types of valve sleeves, and the pressing is stopped when the pressure value is reached, thereby avoiding the situation that the valve body is not fixed tightly or damaged due to excessive or insufficient pressure, and solves the problem that the existing device cannot monitor the pressure change between the guide rod and the press, and the stability of the valve sleeve after fixation is affected due to the different pressing forces of valve sleeves and valve stems of different types and materials.

[0013] Through the cooperation between the pressing sleeve seat, the bent rod and the second spring, fast disassembly of different types of pressing sleeve seats is achieved, which is convenient for users to operate and improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the appearance of the utility model;

[0016] Figure 3 for Figure 1 Structural schematic diagram of the medium pressure sleeve, the bent rod and the second spring;

[0017] Figure 4 for Figure 1 Schematic diagram of the structure of the middle housing, pressure sensor and limit rod.

[0018] In the figure: 1, frame, 2, hydraulic cylinder, 3, guide rod, 4, sliding sleeve, 5, first spring, 6, round block, 7, guide rod, 8, valve sleeve, 9, valve body, 10, pressing sleeve seat, 11, positioning block, 12, curved rod, 13, second spring, 14, housing, 15, pressure sensor, 16, slider, 17, pressing block, 18, limit rod, 19, buzzer, 20, controller. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] The existing device cannot monitor the pressure change between the guide rod and the press. Due to the different clamping forces of valve sleeves and valve stems of different types and materials, the stability of the valve sleeve after fixation is affected.

[0021] In view of this, a valve body pressing sleeve device is provided. Through the cooperation between the outer shell, the pressure sensor and the limit rod, real-time monitoring of the pressure size is realized. Different pressures can be set when installing different types of valve sleeves. The pressing is stopped when the pressure value is reached, thereby avoiding the situation where the valve body is not fixed tightly or damaged due to excessive or insufficient pressure. The problem that the existing device cannot monitor the pressure change between the guide rod and the press, and the stability of the valve sleeve after fixation is affected due to the different pressing forces of valve sleeves and valve stems of different types and materials, is solved.

[0022] Through the personnel in this field, all the electrical components in this case are connected to their corresponding power supplies through wires, and appropriate controllers and encoders should be selected according to actual conditions to meet the control requirements. The specific connection and control sequence should refer to the following working principle, and the electrical connection between the electrical components is completed in the order of working in sequence. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principles and processes, and no longer explains the electrical control.

[0023] Embodiment 1: Figure 1 , 2As can be seen from Figure 4, a valve body pressing device comprises a frame 1, a hydraulic cylinder 2 is installed on the top of the frame 1, and the model of the hydraulic cylinder 2 is not limited. A pressing seat 10, a valve body 9, a valve sleeve 8 and a guide rod 7 are arranged at the lower inner side of the frame 1, and a monitoring mechanism is arranged at the lower part of the hydraulic cylinder 2. The monitoring mechanism comprises a shell 14, a pressure sensor 15, a slider 16, a pressure block 17, a controller 20 and a buzzer 19. The top of the shell 14 is fixedly connected to the output end of the hydraulic cylinder 2, and a pressure sensor 15 is installed on the inner side of the shell 14. The model of the pressure sensor 15 is not limited. The monitoring end of the pressure sensor 15 is fitted with a slider 16 that is slidably engaged with the inner wall of the shell 14, and the slider 16 can move inside the shell 14. The bottom of the slider 16 is fixedly connected to a pressure block 17 that is movably connected to the bottom through hole of the shell 14. The two sides of the shell 14 are respectively fixedly connected to the controller 20 and the buzzer 19, and the models of the controller 20 and the buzzer 19 are not limited.

[0024] In the specific implementation process, it is worth pointing out that through the cooperation between the pressing block 17, the controller 20 and the buzzer 19, the real-time monitoring of the pressure size is realized. Different pressures can be set when installing different types of valve sleeves. When the pressure value is reached, the pressing is stopped, which avoids the situation that the valve body is not fixed tightly or damaged due to excessive or insufficient pressure. The existing device cannot monitor the pressure change between the guide rod and the press, and the stability of the valve sleeve after fixation is affected due to the different pressing forces of valve sleeves and valve stems of different types and materials.

[0025] Furthermore, the through hole of the slider 16 is movably connected to a limit rod 18, and both ends of the limit rod 18 are fixedly connected to the inner side of the housing 14;

[0026] In the specific implementation process, it is worth pointing out that the limit rod 18 can limit the slider 16 to move only up and down;

[0027] Furthermore, a round block 6 is movably connected to the upper part of the outer wall of the guide rod 7, a sliding sleeve 4 is fixedly connected to the outer side of the round block 6, and a sliding rail 3 fixed to the inner side of the frame 1 is slidably clamped on the inner wall of the sliding sleeve 4. The sliding sleeve 4 can move on the outer side of the sliding rail 3, and a first spring 5 is movably connected to the outer side of the sliding rail 3, and the two ends of the first spring 5 are respectively fixedly connected to the bottom of the sliding sleeve 4 and the bottom of the sliding rail 3;

[0028] In the specific implementation process, it is worth pointing out that the device can drive the round block 6 to press against the guide rod 7 for positioning by relying on the elastic deformation of the first spring 5, so as to prevent the guide rod 7 from moving randomly before the sleeve is pressed;

[0029] Specifically, when using the valve body pressing device, the user can place the pressing seat 10, valve body 9, valve sleeve 8 and guide rod 7 in sequence, and then start the hydraulic cylinder 2. The hydraulic cylinder 2 can drive the pressing block 17 to move downward and press the guide rod 7. After pressing, the pressure sensor 15 can monitor the pressure change. If the pressure reaches the set value, the signal will be sent to the controller 20. The controller 20 can control the hydraulic cylinder 2 to stop moving and reset. At the same time, the controller 20 controls the buzzer 19 to make a sound to remind that the work is completed, which is convenient for continuous operation.

[0030] Embodiment 2: By Figure 1-3 It can be seen that a positioning block 11 is fixedly connected to the bottom of the sleeve pressing seat 10, and the outer side of the positioning block 11 is movably connected to the inner side of the frame 1;

[0031] In the specific implementation process, it is worth pointing out that the shape of the top of the pressing sleeve seat 10 is different, and the size is the same as the corresponding valve body 9. The positioning block 11 can move inside the frame body 1 to achieve the positioning of the pressing sleeve seat 10;

[0032] Further, the outer groove of the pressing sleeve seat 10 is movably connected to a curved rod 12, the outer wall of the curved rod 12 is movably connected to the lower cavity of the frame body 1, the curved rod 12 can move in the lower cavity of the frame body 1, and the outer side of the curved rod 12 is movably connected to a second spring 13, and the two ends of the second spring 13 are respectively fixedly connected to one side of the curved rod 12 and the inner side of the cavity of the frame body 1;

[0033] In the specific implementation process, it is worth pointing out that the device can drive the bent rod 12 to always be inserted into the groove of the pressing sleeve seat 10 for positioning by relying on the elastic deformation of the second spring 13;

[0034] Specifically, on the basis of the above-mentioned first embodiment, through the cooperation between the pressing sleeve seat 10, the bent rod 12 and the second spring 13, the quick disassembly of different types of pressing sleeve seats 10 is achieved, which is convenient for users to operate and improves work efficiency.

[0035] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".

[0036] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A valve body compression sleeve device, comprising a frame (1), characterized in that: A hydraulic cylinder (2) is installed on the top of the frame (1), a sleeve seat (10), a valve body (9), a valve sleeve (8) and a guide rod (7) are arranged at the lower inner side of the frame (1), and a monitoring mechanism is arranged at the lower part of the hydraulic cylinder (2); The monitoring mechanism comprises a housing (14), a pressure sensor (15), a slider (16), a pressure block (17), a controller (20) and a buzzer (19); The top of the housing (14) is fixedly connected to the output end of the hydraulic cylinder (2); a pressure sensor (15) is installed on the inner side of the housing (14); a monitoring end of the pressure sensor (15) is fitted with a slider (16) slidably engaged with the inner wall of the housing (14); a pressure block (17) movably connected to a through hole at the bottom of the housing (14) is fixedly connected to the bottom of the slider (16); and a controller (20) and a buzzer (19) are fixedly connected to both sides of the housing (14), respectively.

2. A valve body pressing device according to claim 1, characterized in that: The through hole of the slider (16) is movably connected to a limit rod (18), and both ends of the limit rod (18) are fixedly connected to the inner side of the housing (14).

3. A valve body pressing device according to claim 1, characterized in that: A round block (6) is movably connected to the upper part of the outer wall of the guide rod (7); a sliding sleeve (4) is fixedly connected to the outer side of the round block (6); the inner wall of the sliding sleeve (4) is slidably connected to a sliding rail (3) fixed to the inner side of the frame (1); the outer side of the sliding rail (3) is movably connected to a first spring (5); the two ends of the first spring (5) are respectively fixedly connected to the bottom of the sliding sleeve (4) and the bottom of the sliding rail (3).

4. A valve body pressing device according to claim 1, characterized in that: A positioning block (11) is fixedly connected to the bottom of the sleeve pressing seat (10), and the outer side of the positioning block (11) is movably connected to the inner side of the frame body (1).

5. A valve body pressing device according to claim 4, characterized in that: The outer groove of the pressing sleeve seat (10) is movably connected to a bent rod (12), the outer wall of the bent rod (12) is movably connected to the lower cavity of the frame body (1), the outer side of the bent rod (12) is movably connected to a second spring (13), and the two ends of the second spring (13) are respectively fixedly connected to one side of the bent rod (12) and the inner side of the cavity of the frame body (1).