Mini Led vacuum air bag pasting film vacuum cavity

By using the vacuum chamber of vacuum chamber in Mini Led bonding technology and using the pressure inside the airbag for bonding, the problems of easy damage to lamp beads and uneven fitting pressure in the prior art are solved, and a more efficient and safer Mini Led bonding effect is achieved.

CN222681764UActive Publication Date: 2025-03-28SHENZHEN 80 UNITED EQUIP CO LTD
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Patent Information

Application Number
CN202323421259.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-13
Publication Date
2025-03-28
Estimated Expiration
2033-12-13

AI Technical Summary

Technical Problem

In the existing Mini Led bonding technology, the roller bonding method causes damage to the welding line of the lamp beads, and the use of hard press plates for vacuum bonding will damage the lamp beads, and the flatness of the product is high, and the bonding pressure distribution is uneven, which affects the bonding yield.

Method used

The vacuum cavity of Mini Led vacuum air bag is applied to the vacuum cavity. The air bag is driven down by driving the motor, and the membrane material is pressed on the Mini Led, and the pressure in the air bag is applied to the bond to avoid the destructive influence on the lamp beads and make the overall stress of the membrane material evenly.

Benefits of technology

The safety and fitting effect of the lamp beads during the Mini Led bonding process is improved, which reduces the risk of welding line damage, improves the bond yield and production efficiency, and is suitable for Mini Led lamp beads of different sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a Mini Led vacuum air bag pasting film vacuum cavity. The Mini Led vacuum air bag pasting film vacuum cavity comprises a lower cavity, a jig and an air bag pasting device. The jig is arranged on the lower cavity, the Mini Led is arranged on the jig, the to-be-bonded face of the Mini Led is arranged upwards, the membrane material is arranged on the to-be-bonded face of the Mini Led, and the air bag bonding device is located over the membrane material; the air bag attaching device comprises an air bag and a driving motor. The air bag is driven to move downwards through the driving motor, and the membrane material is pressed on the Mini Led; the air bag is driven to move downwards through the driving motor, and the membrane material is pressed on the Mini Led; the stress of the Mini led is determined by the pressure in the air bag, the self-generation of the air bag is in a flexible design, the destructive influence on the lamp bead is avoided, the pressing fitting can be carried out without adjusting the levelness of a jig in the product fitting process, the overall stress of a film material can be uniform, the fitting effect is better, the production efficiency is higher, and the production cost is reduced. And the Mini Led lamp beads with different sizes can flexibly correspond to each other.
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Description

Technical Field

[0001] The present application relates to the field of Mini LED security technology, and in particular to a Mini LED vacuum air bag film vacuum cavity. Background Art

[0002] In the prior art, Mini Led adopts roller bonding. During the bonding process, since the Mini Led lamp beads protrude from the substrate, the lamp beads are subjected to lateral bonding pressure during the roller bonding process, resulting in damage to the lamp bead welding circuit, thereby affecting the bonding yield; the vacuum bonding upper cavity adopts a hard pressing plate, and the Mini Led lamp beads are crushed during the bonding process, thereby affecting the bonding yield; the use of a hard pressing plate has extremely high requirements for the flatness of the upper and lower products. If the product is slightly tilted, it will cause destructive damage to the product, and has high requirements for flatness, uneven distribution of bonding pressure and other defects. Utility Model Content

[0003] Based on this, it is necessary to provide a Mini Led vacuum airbag film laminating vacuum chamber, including a lower chamber, a jig, and an airbag laminating device; the jig is placed on the lower chamber, the Mini Led is placed on the jig, the surface of the Mini Led to be laminated is arranged upward, the film material is placed on the surface of the Mini Led to be laminated, and the airbag laminating device is located directly above the film material; the airbag laminating device includes an airbag and a driving motor; the airbag is driven downward by the driving motor to press the film material onto the Mini Led.

[0004] The airbag fitting device comprises a guide connecting shaft and a bottom plate, the upper end of the guide connecting shaft is connected to the driving motor, the lower end of the guide connecting shaft is connected to the bottom plate, and the airbag is mounted on the bottom plate.

[0005] It also includes an upper cavity, a fitting space is formed between the upper cavity and the lower cavity, a hole is provided on the upper cavity for the guide connecting shaft to pass through, and the bottom plate and the airbag are located in the fitting space.

[0006] A vacuum pump is provided in the laminating space, and the laminating space is filled with vacuum through the vacuum pump.

[0007] The upper cavity is connected with an inflation tube, one end of which is connected to the outside, and the other end of which is connected to the airbag.

[0008] The side of the airbag facing the membrane material is an active surface, and the active surface is an arc surface.

[0009] Compared with the prior art, the advantages of the utility model are:

[0010] The utility model provides a Mini Led vacuum airbag film laminating vacuum cavity, which drives the airbag downward through a driving motor to press the film material onto the Mini Led; since the force on the Mini LED is determined by the pressure inside the airbag, the airbag is designed to be flexible and will not cause destructive effects on the lamp beads. There is no need to adjust the horizontality of the fixture during the product laminating process, and the pressing and laminating can be carried out. The overall force on the film material can be evenly distributed, resulting in better laminating effects and higher production efficiency. Mini Led lamp beads of different sizes can be flexibly matched. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0012] Figure 1 This is a schematic diagram of the cross-sectional structure of the vacuum cavity of the Mini Led vacuum air bag film according to an embodiment of the present application.

[0013] Description of reference numerals:

[0014] 1. Lower cavity; 2. Fixture; 3. Mini Led; 4. Membrane material; 5. Upper cavity; 6. Lamination space; 7. Airbag; 8. Bottom plate; 9. Guide connecting shaft; 10. Drive motor; 11. Inflatable tube. DETAILED DESCRIPTION

[0015] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present application, so the present application is not limited by the specific embodiments disclosed below.

[0016] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0017] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0018] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0019] In the present application, unless otherwise clearly specified and limited, a first feature being “above” or “below” a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being “above”, “above”, and “above” a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being “below”, “below”, and “below” a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0020] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.

[0021] A Mini Led vacuum airbag film laminating vacuum chamber, comprising a lower chamber 1, a fixture 2, and an airbag laminating device; the fixture 2 is placed on the lower chamber 1, the Mini Led 3 is placed on the fixture 2, the surface of the Mini Led 3 to be laminated is arranged upward, the film material 4 is pre-laminated on the surface of the Mini Led 3 to be laminated by the feeding arm after CCD correction by the pre-laminating arm (pressing has not been performed at this time), and the airbag laminating device is located directly above the film material 4; the airbag laminating device comprises an airbag 7 and a driving motor 10; the airbag 7 is driven downward by the driving motor 10 to press the film material 4 onto the Mini Led 3; since the force on the Mini Led 3 is determined by the pressure inside the airbag 7, the airbag 7 is designed to be flexible and will not cause destructive effects on the lamp beads, and there is no need to adjust the horizontality of the fixture 2 during the product laminating process, and downward pressing and laminating can be performed, and the overall force on the film material 4 can be uniform, so that the laminating effect is better and the production efficiency is higher. Led3 lamp beads can all be flexibly adapted.

[0022] In this embodiment, the airbag laminating device includes a guide connecting shaft 9 and a bottom plate 8, the upper end of the guide connecting shaft 9 is connected to a driving motor 10, the lower end of the guide connecting shaft 9 is connected to the bottom plate 8, and the airbag 7 is mounted on the bottom plate 8. The guide connecting shaft 9 is driven downward by the driving motor 10, and the guide connecting shaft 9 drives the bottom plate 8 and the airbag 7 to move downward. In this embodiment, the driving motor 10 is a driving servo motor.

[0023] In this embodiment, an upper cavity 5 is also included, and a fitting space 6 is formed between the upper cavity 5 and the lower cavity 1. The fixture 2, MiniLed 3, membrane material 4, bottom plate 8, and airbag 7 are all located in the fitting space 6. A hole is provided on the upper cavity 5 for the guide connecting shaft 9 to pass through, and the driving motor 10 drives the guide connecting shaft 9 to move externally.

[0024] In this embodiment, a vacuum pump is provided in the bonding space 6, and the vacuum value in the bonding space 6 is filled to a set vacuum through the vacuum pump. The upper cavity 5 is connected to an inflation tube 11, one end of the inflation tube 11 is connected to the outside, and the other end is connected to the airbag 7. CDA positive pressure gas of a set pressure value is filled into the airbag 7 through the inflation tube 11 (the pressure value is detected by a high-precision barometer), so that the airbag 7 expands, and the driving motor 10 drives the guide connecting shaft 9 downward, and the gas pressure in the airbag 7 acts on the top of the film material 4, so as to achieve the bonding between the film material 4 and the Mini Led 3. After the bonding is completed, the positive pressure in the airbag 7 is discharged through the inflation tube 11, and the positive pressure in the airbag 7 is discharged; the product is placed in the lower cavity 1, and the product is carried out of the fixture 2 by an external arm.

[0025] In this embodiment, the side of the airbag 7 facing the membrane material 4 is the active surface, and the active surface is an arc surface, so that the active surface of the airbag 7 and the membrane material 4 are more closely attached.

[0026] The above-described embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be construed as limiting the scope of the patent application. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent application shall be subject to the attached claims.

Claims

1. A Mini Led vacuum airbag film vacuum cavity, characterized in that: It comprises a lower cavity, a jig, and an airbag laminating device; the jig is placed on the lower cavity, the Mini Led is placed on the jig, the surface of the Mini Led to be laminated faces upward, the film material is placed on the surface of the Mini Led to be laminated, and the airbag laminating device is located directly above the film material; The airbag laminating device includes an airbag and a driving motor; the driving motor drives the airbag downward to press the film material onto the Mini Led.

2. A Mini Led vacuum airbag film vacuum cavity according to claim 1, characterized in that: The airbag fitting device comprises a guide connecting shaft and a bottom plate, the upper end of the guide connecting shaft is connected to the driving motor, the lower end of the guide connecting shaft is connected to the bottom plate, and the airbag is mounted on the bottom plate.

3. A Mini Led vacuum airbag film vacuum cavity according to claim 2, characterized in that: It also includes an upper cavity, a fitting space is formed between the upper cavity and the lower cavity, a hole is provided on the upper cavity for the guide connecting shaft to pass through, and the bottom plate and the airbag are located in the fitting space.

4. A Mini Led vacuum air bag film vacuum cavity according to claim 3, characterized in that: A vacuum pump is provided in the laminating space, and the laminating space is filled with vacuum through the vacuum pump.

5. The Mini Led vacuum air bag film vacuum cavity according to claim 3, characterized in that: The upper cavity is connected with an inflation tube, one end of which is connected to the outside, and the other end of which is connected to the airbag.

6. The Mini Led vacuum airbag film vacuum cavity according to claim 1, characterized in that: The side of the airbag facing the membrane material is an active surface, and the active surface is an arc surface.