Energy isolation material tool management device

Abstract

The utility model relates to the technical field of tool management, and particularly discloses an energy isolation material tool management device which comprises a control cabinet and a plurality of material tool cabinet bodies in communication connection with the control cabinet, electronic tags are pasted on circulation articles in material tools, and the control cabinet comprises an RFID information identification assembly, a card reader assembly, a face identification assembly and a storage module. The RFID information identification assembly is in communication connection with the face identification assembly and the storage module, the card reader assembly is in communication connection with the storage module, the RFID information identification assembly is in wireless communication connection with the electronic tag, and the storage module stores face information, identity information and circulation article information. According to the energy isolation material tool management device, positioning and tracking of tools and spare parts are achieved, omission of the material tools is avoided, meanwhile, borrowed and returned material tools can be rapidly recorded and counted in real time, manpower and time cost are greatly saved, and efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of tool management, in particular to an energy isolation tool management device. Background Art

[0002] With the continuous development of production technology, there are many types of production tools and the demand for engineering tools has increased. The current tool inventory mainly adopts manual counting, which is not efficient and timely.

[0003] There are similar products such as energy isolation lock panels, where locks are simply hung directly on hooks, and multiple tools are placed in the same storage area, while the entire panel is open storage. The implementation and supervision of the tool management system has not been effectively guaranteed. During shift changes, emergency repairs, and nighttime operations, tools will remain in the team or on-site. There is a lack of an effective system for supervision and handover verification, so a lot of time and manpower is required to count the borrowed or returned tools. For tool management products, there is no location tracking of tools, so tools may be missed. The borrowing and returning of tools are mostly recorded and counted manually, and special personnel need to be arranged to manage the tools, which has high labor costs. Utility Model Content

[0004] In response to the technical problems in the prior art, the utility model provides an energy isolation tool management device that uses an Internet of Things information system to locate and track tools and spare parts to avoid omission of tools. At the same time, it can quickly record and count the borrowed and returned tools in real time, greatly saving manpower and time costs and improving efficiency.

[0005] An energy isolation tool management device includes a control cabinet and a plurality of tool cabinets communicatively connected to the control cabinet. All circulating items in the tool are affixed with electronic tags. The control cabinet includes an RFID information recognition component, a card reader component, a face recognition component, and a storage module. The RFID information recognition component is communicatively connected to the face recognition component and the storage module, the card reader component is communicatively connected to the storage module, the RFID information recognition component is wirelessly communicated with the electronic tag, and the storage module stores facial information, identity information, and circulating item information.

[0006] Furthermore, the RFID information identification component includes a reader and a reader antenna electrically connected to the reader, the electronic tag includes a tag body, a tag information storage device arranged in the tag body, and a tag antenna electrically connected to the tag information storage device, and the reader antenna and the tag antenna are coupled via radio frequency electromagnetic waves.

[0007] Furthermore, the face recognition component includes a high-definition camera and a display screen arranged below the high-definition camera. The card reader component includes a card reading slot arranged below the high-definition camera, an information reading circuit and an MCU electrically connected to the card reading slot. The MCU is connected to the high-definition camera and the display screen driver.

[0008] Furthermore, the tool cabinet includes a flange cabinet, and the flange cabinet includes a plurality of small flange cabinets, medium flange cabinets and large flange cabinets arranged in an array.

[0009] Furthermore, the small flange cabinet and the medium flange cabinet both include a first flange cabinet, guide rails arranged on two inner side walls of the cabinet body, a flange drawer slidably connected to the guide rails, and a flange storage position arranged in the flange drawer.

[0010] Furthermore, the large flange cabinet includes a second flange cabinet, a hinge shaft arranged at the bottom of the second flange cabinet, an integrally formed cabinet door and bottom plate, two grid plates symmetrically arranged on the bottom plate along the length direction of the bottom plate, and an electromagnetic lock arranged on the upper part of the grid plate. A lock hole that is locked with the electromagnetic lock is provided on the side of the cabinet door facing the second flange cabinet, the bottom of the cabinet door is perpendicular to the bottom plate, and the connection between the cabinet door and the bottom plate is hingedly connected to the hinge shaft.

[0011] Furthermore, the material cabinet includes a valve cabinet, which includes a plurality of frames with an open structure, a plurality of large valve lock storage baskets installed at the bottom of the frames, and a plurality of small valve lock storage baskets installed at the top of the frames. The plurality of large valve lock storage baskets and the plurality of small valve lock storage baskets are arranged in a line, and valve locks are provided on the small valve lock storage baskets and the large valve lock storage baskets.

[0012] Furthermore, the tool cabinet includes a tool cabinet, and the tool cabinet includes a tool cabinet bracket, a first louver hanging plate installed in the cabinet bracket, a plurality of tool hooks arranged in an array on the first louver hanging plate, and a tool box.

[0013] Furthermore, the material cabinet includes a label cabinet, and the label cabinet includes a label cabinet bracket, a second louver hanging plate installed on the label, and a plurality of hook electromagnetic locks arranged in an array on the second louver hanging plate.

[0014] Furthermore, the top of the flange cabinet is also provided with a crane frame, a slide rail arranged on the crane frame, a crane slider slidably connected to the slide rail, a fixed pulley fixedly connected under the crane slider, a chain passing through the fixed pulley and slidingly connected to the fixed pulley, a hook installed at the other end of the chain, and a flange carrier detachably connected to the hook.

[0015] Compared with the prior art, the utility model has the following technical effects:

[0016] The utility model discloses an energy isolation tool management device. When an operator carries a work card and tools to operate in front of a terminal and the electronic tag enters the identification range set by the terminal, the RFID information identification component will automatically and quickly obtain the tag information, and after comparing the operator information through information interaction with the face recognition component, the electronic tag information of the circulating items will be uploaded to the storage component, and at the same time, the switches of several tool cabinets will be controlled to remind the staff to pick up or return the items, thereby realizing the positioning and tracking of tools and spare parts to avoid the omission of tools. At the same time, the materials borrowed and returned can be quickly recorded and counted in real time, which greatly saves manpower and time costs and improves efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 This is a schematic diagram of the overall structure of an energy isolation tool management device of the utility model;

[0019] Figure 2 This is a schematic diagram of the communication relationship between the RFID information identification component and the electronic tag of an energy isolation tool management device of the utility model;

[0020] Figure 3 This is a structural schematic diagram of a control cabinet for an energy isolation tool management device of the utility model;

[0021] Figure 4 This is a structural schematic diagram of a flange cabinet of an energy isolation material management device of the utility model;

[0022] Figure 5 This is a structural schematic diagram of a valve cabinet of an energy isolation material management device of the utility model;

[0023] Figure 6 This is a structural schematic diagram of a tool cabinet and a label cabinet of an energy isolation tool management device of the utility model;

[0024] Figure 7 This is a structural schematic diagram of a small flange cabinet of an energy isolation tool management device of the utility model;

[0025] Figure 8 This is a structural schematic diagram of a medium-sized flange cabinet of an energy isolation tool management device of the utility model;

[0026] Fig. 9This is a structural schematic diagram of a large flange cabinet of an energy isolation tool management device of the utility model.

[0027] Among them, 1. Control cabinet; 11. RFID information identification component; 111. Reader; 112. Reader antenna; 12. Card reader component; 121. Card reader slot; 13. Face recognition component; 131. High-definition camera; 132. Display screen; 2. Material cabinet; 21. Flange cabinet; 22. Small flange cabinet; 221. First flange cabinet; 222. Guide rail; 223. Flange drawer; 224. Flange storage position; 23. Medium flange cabinet; 24. Large flange cabinet; 241. Second flange cabinet; 242. Articulated shaft; 243. Bottom plate; 244. Grid plate; 245. Electromagnetic lock; 246. Keyhole; 247, cabinet door; 25, valve cabinet; 251, frame; 252, large valve lock storage basket; 253, small valve lock storage basket; 26, tool cabinet; 261, tool cabinet bracket; 262, first louver hanging plate; 263, tool hook; 264, tool box; 27, label cabinet; 271, label cabinet bracket; 272, second louver hanging plate; 273, hook electromagnetic lock; 281, overhead crane frame; 282, slide rail; 283, overhead crane slider; 284, fixed pulley; 285, chain; 286, flange carrier; 3, electronic tag; 31, tag body; 32, tag antenna. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work belong to the protection scope of the utility model.

[0029] like Figures 1 to 9The energy isolation tool management device shown in the figure includes a control cabinet 1, a plurality of tool cabinets 2 which are communicatively connected to the control cabinet 1, and the circulating articles in the tool are all affixed with electronic tags 3. The control cabinet 1 includes an RFID information recognition component 11, a card reader component 12, a face recognition component 13, and a storage module. The RFID information recognition component 11 is communicatively connected to the face recognition component 13 and the storage module, the card reader component 12 is communicatively connected to the storage module, the RFID information recognition component 11 is wirelessly connected to the electronic tag 3, and the storage module stores the face information, identity information, and circulating article information; the RFID information recognition component 11 emits an electromagnetic wave signal, and the electronic tag 3 receives the electromagnetic wave signal. The modulated reflected signal is sent to the RFID information identification component 11; when the operator carries the work card and tools to operate in front of the terminal, the electronic tag 3 enters the identification range set by the terminal, and the RFID information identification component 11 will automatically and quickly obtain the tag information, and after comparing the operator information through information interaction with the face recognition component 13, the electronic tag 3 information of the circulating item is uploaded to the storage component, and at the same time, the switches of several material cabinets 2 are controlled to remind the staff to pick up or return the items, thereby realizing the positioning and tracking of tools and spare parts to avoid the omission of materials. At the same time, the borrowed and returned materials can be quickly recorded and counted in real time, which greatly saves manpower and time costs and improves efficiency.

[0030] Specifically, Figure 2 As shown, the RFID information identification component 11 includes a reader 111 and a reader 111 antenna electrically connected to the reader 111, the electronic tag 3 includes a tag body 31, a tag information storage device arranged in the tag body 31, and a tag antenna 32 electrically connected to the tag information storage device, and the reader 111 antenna is connected to the tag antenna 32 through radio frequency electromagnetic wave coupling; Radio Frequency Identification (RFID) is a non-contact automatic identification technology, which has attracted widespread attention as a key technology of the Internet of Things in recent years. Its technical principle is to use the spatial coupling of radio frequency electromagnetic waves to transmit information without contact between the electronic tag 3 and the RFID reader 111. The reader 111 is mainly used to read the tag information and transmit the information to the background management system, and the system database stores and manages the personnel and tool information. The working principle of the RFID information identification component 11 is: when the operator carries a work card and tools to operate in front of the terminal, the electronic tag 3 enters the identification range set by the terminal, and the RFID reader 111 will automatically and quickly obtain the tag information, and after comparing the operator information through information interaction with the face recognition module, the electronic tag 3 information on the tool will be uploaded back to the background control system to realize the identification and borrowing and returning registration of the tool.

[0031] Specifically, Figure 1 and Figure 3 As shown, the face recognition component 13 includes a high-definition camera 131 and a display screen 132 arranged below the high-definition camera 131. The card reader component 12 includes a card reading slot 121 arranged below the high-definition camera 131, an information reading circuit and an MCU electrically connected to the card reading slot 121. The MCU is connected to the high-definition camera 131 and the display screen 132 by driving. The face recognition component 13 uses computer technology to extract facial features and performs operator identity authentication based on effective feature information. The high-definition camera 131 is used to collect facial images of operators, and the collected video stream is sent to the face recognition terminal through the MCU. The display screen 132 is used to display the images taken by the high-definition camera 131. The terminal uses a face recognition algorithm based on a particle swarm BP neural network to denoise and compress the facial image, thereby obtaining the facial features of the operator. The working principle of the face recognition component 13 is as follows: first, collect the face information of all personnel in the factory, extract and model the stored face image data, form a face feature file, and store the personnel information in the storage module; then, the face recognition module collects the face information of the operator through the high-definition camera 131; finally, use the deep learning algorithm to quickly match it with the existing face feature information in the storage module. If the match is successful, the personnel information is obtained, and the tool information read by RFID is stored in the name of the person; if the match is unsuccessful, the system will issue an alarm; the storage module is connected to the face recognition component 13 through the software management system, and the basic functions of the software management system include: personnel management, tool management, storage records, tool demand identification, equipment manufacturer management, data dictionary, custom query and report export, etc.; advanced application functions include: borrowing overdue alarm, etc., which can assist administrators in scientifically evaluating the status of tools and ensuring the health and reliability of tools.

[0032] Specifically, Figure 4 As shown, the material cabinet 2 includes a flange cabinet 21, and the flange cabinet 21 includes a plurality of small flange cabinets 22, a medium flange cabinet 23 and a large flange cabinet 24 arranged in an array; the small flange cabinet 22 is suitable for storing PN2.5-PN40, DN10-DN125 flanges and flange cover spare parts; the medium flange cabinet 23 is suitable for storing PN2.5-PN40, DN80-DN300 flanges and flange cover spare parts; the large flange cabinet 24 is suitable for storing PN2.5-PN40, DN200-DN600 flanges and flange cover spare parts.

[0033] Specifically, Figure 4 , Figure 7 and Figure 8As shown, both the small flange cabinet 22 and the medium flange cabinet 23 include a first flange cabinet 221, guide rails 222 arranged on the two inner side walls of the cabinet body, a flange drawer 223 slidably connected to the guide rails 222, and a flange storage position 224 arranged in the flange drawer 223; the first flange cabinet 221 of the small flange cabinet 22 can accommodate 19 flange drawers 223, and each flange drawer 223 can accommodate 4-16 flanges and flange covers. The size of the flange drawer 223 of the small flange cabinet 22 is 950mm×950mm×350mm; the size of the flange drawer 223 of the medium flange cabinet 23 can accommodate 8 flanges and flange covers, and the size of the flange drawer 223 of the medium flange cabinet 23 is 950mm×950mm×198mm.

[0034] Specifically, Figure 4 and Fig. 9 As shown, the large flange cabinet 24 includes a second flange cabinet 241, a hinge shaft 242 arranged at the bottom of the second flange cabinet 241, an integrally formed cabinet door 247 and a bottom plate 243, two grid plates 244 symmetrically arranged on the bottom plate 243 along the length direction of the bottom plate 243, and an electromagnetic lock 245 arranged on the upper part of the grid plate 244. A lock hole 246 locked with the electromagnetic lock 245 is provided on the side of the cabinet door 247 facing the second flange cabinet 241. The bottom of the cabinet door 247 is perpendicular to the bottom plate 243, and the connection between the cabinet door 247 and the bottom plate 243 is hingedly connected to the hinge shaft 242; when taking out the large flange, the electromagnetic lock 245 is powered off, the cabinet door 247 rotates 90° along the hinge shaft 242, and the large flange falls on the cabinet door 247, thereby facilitating the removal of the large flange and flange cover and providing better load-bearing capacity.

[0035] Specifically, Figure 5 As shown, the material cabinet 2 includes a valve cabinet 25, which includes a plurality of frames 251 of an open structure, a plurality of large valve lock storage baskets 252 mounted at the bottom of the frame 251, and a plurality of small valve lock storage baskets 253 mounted at the top of the frame 251. The plurality of large valve lock storage baskets 252 and the plurality of small valve lock storage baskets 253 are arranged in a line, and valve locks are provided on the small valve lock storage baskets 253 and the large valve lock storage baskets 252; the large valve lock storage basket 252 can store valve locks of DN150-600, and the small valve lock storage basket 253 can store valve locks of DN10-150. Spare valve locks can be directly locked on the basket, and when needed, the key can be obtained from the control cabinet 1 to unlock the valve lock for use.

[0036] Specifically, Figure 6As shown, the tool cabinet 2 includes a tool cabinet 26, which includes a tool cabinet 26 bracket, a first louver hanging plate 262 installed in the cabinet bracket, a plurality of tool hooks 263 arranged in an array on the first louver hanging plate 262, and a tool box 264; the tool cabinet 2 includes a label cabinet 27, and the label cabinet 27 includes a label cabinet 27 bracket, a second louver hanging plate 272 installed on the label, and a plurality of hook electromagnetic locks 273 arranged in an array on the second louver hanging plate 272; tools are directly hung on the tool hooks 263, and no tool locks are set separately, so that tools can be quickly obtained and emergency measures can be taken in an emergency; the hook-type electromagnetic lock 245 is used to hang some tools and lock them for standardized management, and can be used in conjunction with the tool cabinet 26.

[0037] Specifically, Figure 4 As shown, the top of the flange cabinet 21 is also provided with a crane frame 281, a slide rail 282 arranged on the crane frame 281, a crane slider 283 slidably connected to the slide rail 282, a fixed pulley 284 fixedly connected to the bottom of the crane slider 283, a chain 285 passing through the fixed pulley 284 and slidably connected to the fixed pulley 284, a hook installed at the other end of the chain 285 and a flange carrier 286 detachably connected to the hook; when the flange needs to be returned, the flange is placed in the flange carrier 286, and the flange carrier 286 is raised by operating the chain 285, thereby facilitating the return of the flange to the flange cabinet located at a high position.

[0038] The utility model is further described above with the help of specific embodiments, but it should be understood that the specific description here should not be construed as limiting the essence and scope of the utility model. Various modifications made to the above embodiments by ordinary technicians in this field after reading this specification are all within the scope of protection of the utility model.

Claims

1. An energy isolation tool management device, characterized in that: It includes a control cabinet and several material cabinets that are communicatively connected to the control cabinet. The circulating articles in the material cabinet are all affixed with electronic tags. The control cabinet includes an RFID information recognition component, a card reader component, a face recognition component, and a storage module. The RFID information recognition component is communicatively connected to the face recognition component and the storage module. The card reader component is communicatively connected to the storage module. The RFID information recognition component is wirelessly communicated with the electronic tag. The storage module stores face information, identity information, and circulating article information. The tool cabinet includes a flange cabinet, and the flange cabinet includes a plurality of small flange cabinets, medium flange cabinets and large flange cabinets arranged in an array; The small flange cabinet and the medium flange cabinet both include a first flange cabinet, guide rails arranged on two inner side walls of the cabinet body, a flange drawer slidably connected to the guide rails, and a flange storage position arranged in the flange drawer.

2. According to the energy isolation tool management device described in claim 1, it is characterized in that: The RFID information identification component includes a reader and a reader antenna electrically connected to the reader, the electronic tag includes a tag body, a tag information storage device arranged in the tag body and a tag antenna electrically connected to the tag information storage device, and the reader antenna is coupled to the tag antenna via radio frequency electromagnetic waves.

3. According to the energy isolation tool management device described in claim 1, it is characterized in that: The face recognition component includes a high-definition camera and a display screen arranged below the high-definition camera. The card reader component includes a card reading slot arranged below the high-definition camera, an information reading circuit and an MCU electrically connected to the card reading slot. The MCU is connected to the high-definition camera and the display screen driver.

4. According to the energy isolation tool management device described in claim 1, it is characterized in that: The large flange cabinet includes a second flange cabinet, a hinge shaft arranged at the bottom of the second flange cabinet, an integrally formed cabinet door and bottom plate, two grid plates symmetrically arranged on the bottom plate along the length direction of the bottom plate, and an electromagnetic lock arranged on the upper part of the grid plate. A lock hole that is locked with the electromagnetic lock is provided on the side of the cabinet door facing the second flange cabinet, the bottom of the cabinet door is perpendicular to the bottom plate, and the connection between the cabinet door and the bottom plate is hingedly connected to the hinge shaft.

5. According to the energy isolation tool management device described in claim 1, it is characterized in that: The material cabinet includes a valve cabinet, which includes a plurality of frames with an open structure, a plurality of large valve lock storage baskets installed at the bottom of the frames, and a plurality of small valve lock storage baskets installed at the top of the frames. The plurality of large valve lock storage baskets and the plurality of small valve lock storage baskets are arranged in a line, and the small valve lock storage baskets and the large valve lock storage baskets are provided with valve locks.

6. An energy isolation tool management device according to claim 1, characterized in that: The tool cabinet comprises a tool cabinet, and the tool cabinet comprises a tool cabinet bracket, a first louver hanging plate installed in the cabinet bracket, a plurality of tool hooks arranged in an array on the first louver hanging plate, and a tool box.

7. An energy isolation tool management device according to claim 1, characterized in that: The material cabinet includes a label cabinet, and the label cabinet includes a label cabinet bracket, a second louver hanging plate installed on the label, and a plurality of hook electromagnetic locks arranged in an array on the second louver hanging plate.

8. An energy isolation tool management device according to claim 1, characterized in that: The top of the flange cabinet is also provided with a crane frame, a slide rail arranged on the crane frame, a crane slider slidably connected to the slide rail, a fixed pulley fixedly connected under the crane slider, a chain passing through the fixed pulley and slidably connected to the fixed pulley, a hook installed at the other end of the chain, and a flange carrier detachably connected to the hook.

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