A new type of air box pulse bag dust collector

By introducing a servo motor-driven flip baffle and partition vertical plate into the air box pulse bag dust collector, the continuous filtration of gas during the cleaning of dust filter bags is achieved, and the problem of inability to filter when the equipment is stopped in the prior art is solved.

CN222694317UActive Publication Date: 2025-04-01JIANGSU SONGZAN ENVIRONMENTAL PROTECTION EQUIP CO LTD
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Patent Information

Application Number
CN202421376294.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-04-01
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

When existing air box pulse bag dust collectors attach a lot of dust to the dust filter bag, the equipment needs to be stopped for cleaning, resulting in the inability to filter the gas.

Method used

A new type of air box pulse bag dust collector was designed, using a servo motor to drive the flip baffle and the partition vertical plate to separate the air, so that the gas can be filtered through the left and right dust filter bags at the same time, and the filter bags are cleaned through the solenoid valve controlled air blow pipe.

Benefits of technology

It realizes that the equipment is not necessary to be stopped when cleaning the dust filter bag, ensuring the continuity of the gas filtration process, and avoiding the loss of excessive downtime and filtration capacity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel air box pulse bag dust collector, comprising an installation box, an air inlet pipe is fixedly arranged on the front side of the installation box, a dust collecting hopper is fixedly arranged on the bottom of the installation box, a dust outlet pipe is fixedly arranged on the bottom of the dust collecting hopper, an installation frame is fixedly arranged on the surface of the installation box, a partition vertical plate is fixedly arranged inside the installation box, a servo motor is fixedly arranged on the rear side of the installation box, and an installation shaft is fixedly arranged on the output end of the servo motor. When the gas is filtered by the left dust filter bag, the dust attached to the surface of the right dust filter bag can be cleaned, and when the gas is filtered by the right dust filter bag, the dust attached to the surface of the left dust filter bag can be cleaned, thereby avoiding the need to stop the air box pulse bag dust collector for too long, thereby avoiding the situation that the gas cannot be filtered during the cleaning process of the air box pulse bag dust collector.
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Description

Technical Field

[0001] The utility model relates to the technical field of air box type pulse bag dust collectors, in particular to a novel air box type pulse bag dust collector. Background Art

[0002] The air box pulse bag dust collector is a type of bag dust collector. When the dust collector has been filtering dusty gas for a certain period of time, the dust cleaning controller will send a signal, and the lifting valve of the box chamber will start to close and cut off the filtering airflow. Then the pulse valve of the box chamber will open to remove the dust on the filter bag. The entire box design adopts the inlet and outlet main pipe structure. The ash hopper can be extended under the inlet main pipe, so that the incoming dusty flue gas can directly enter the expanded ash hopper to achieve the effect of pre-dust removal. Therefore, the air box pulse bag dust collector can not only handle dusty gas of general concentration, but also handle dusty gas of high concentration.

[0003] In the prior art, application number CN202022831491.8 proposes an air-box type pulse bag dust collector, wherein an air-box type pulse bag dust collector comprises a main shell, and legs are fixed at the four corners of the bottom of the main shell, an air inlet pipe is connected to one side below the main shell, a one-way mechanism is arranged in the air inlet pipe, an exhaust pipe is connected to one side above the main shell, a blow pipe is connected to the top of the main shell, one end of the blow pipe passes through the main shell and is connected to an electronic pulse valve, a support plate is fixed to one side above the main shell, an air bag is installed above the support plate, and the air bag is connected to the blow pipe, an upper plate is fixed in the main shell below the blow pipe, a plurality of dust filter bags are fixedly installed below the upper plate, a discharge pipe is connected to the bottom of the main shell, and a storage mechanism is arranged below the discharge pipe.

[0004] In the above patent, when a large amount of dust adheres to the dust filter bag, it is necessary to stop the air-box pulse bag dust collector, blow out gas through the air pipe, allow the gas to enter the dust filter bag, and blow away the dust attached to the surface of the dust filter bag. However, in the process of completing the above operation, it is necessary to stop the air-box pulse bag dust collector, resulting in the inability to filter the gas during the cleaning process of the dust filter bag. Therefore, a new air-box pulse bag dust collector is proposed. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a novel air box type pulse bag dust collector for solving the problems raised in the above background technology.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A novel air box pulse bag dust collector comprises an installation box, an air inlet pipe is fixedly arranged on the front side of the installation box, a dust collecting hopper is fixedly arranged on the bottom of the installation box, a dust outlet pipe is fixedly arranged on the bottom of the dust collecting hopper, an installation frame is fixedly arranged on the surface of the installation box, a partition vertical plate is fixedly arranged inside the installation box, a servo motor is fixedly arranged on the rear side of the installation box, a mounting shaft is fixedly arranged on the output end of the servo motor, a flip baffle is fixedly arranged on the surface of the mounting shaft, a dust outlet baffle is fixedly arranged inside the installation box, a limiting baffle is overlapped at the bottom of the dust outlet baffle, the limiting baffle is fixedly installed inside the installation box, a dust outlet is opened on the surface of the limiting baffle, a dust bag assembly is arranged inside the installation box, a cleaning assembly for facilitating cleaning of the dust collecting device is arranged on the installation box, and an exhaust assembly is arranged on the rear side of the installation box.

[0008] Preferably, the dust bag assembly includes a left fixed plate and a right fixed plate, both of which are fixedly mounted inside the mounting box, a left dust filter bag is mounted inside the left fixed plate, and a right dust filter bag is mounted inside the right fixed plate.

[0009] Preferably, the cleaning assembly includes a support plate, a fixing hoop is fixedly provided on the top of the support plate, an air bag is fixedly installed on the top of the support plate through the fixing hoop, an air blowing pipe is fixedly installed on the top of the air bag, a solenoid valve is fixedly installed on the air blowing pipe, and a cleaning air pipe is fixedly provided on the bottom of the air blowing pipe.

[0010] Preferably, the exhaust assembly includes a left air outlet pipe and a right air outlet pipe, and the left air outlet pipe and the right air outlet pipe are both fixedly installed on the rear side of the installation box, and solenoid valves are fixedly installed on the left air outlet pipe and the right air outlet pipe. A three-way pipe is fixedly installed between the air outlet ends of the left air outlet pipe and the right air outlet pipe, and an exhaust pipe is fixedly arranged inside the three-way pipe.

[0011] Preferably, the bottom of the partition vertical plate is an arc-shaped surface, and the arc-shaped surface is grooved upward in the vertical direction, and the arc-shaped surface of the partition vertical plate fits with the installation shaft.

[0012] Preferably, the dust baffle is in a U-shaped structure, the dust baffle is made of metal material, there are two dust baffles, and the two dust baffles are respectively fixedly mounted on the left and right side walls of the mounting box.

[0013] Preferably, there are two dust outlets, and the two dust outlets are respectively opened on the left and right sides of the limiting baffle, and the dust outlets are made of metal material.

[0014] Compared with the prior art, the beneficial effects of the utility model are as follows: the novel air box pulse bag dust collector drives the flip baffle to flip inside the installation box through the servo motor through the installation shaft, so that the flip baffle contacts the dust outlet baffle on the left side, or contacts the dust outlet baffle on the right side, so that the flip baffle and the partition vertical plate separate the air inside the installation box, so that the gas enters the right side of the partition vertical plate, or enters the left side of the partition vertical plate, and can be filtered by the left dust filter bag or the right dust filter bag. At this time, the solenoid valve on the left air blowing pipe is controlled to open, or the solenoid valve on the right air blowing pipe is controlled to open. The left dust filter bag or the right dust filter bag can be cleaned, and the blown dust enters the dust outlet baffle under the blocking effect of the partition vertical plate and the flip baffle, and enters the dust collecting hopper through the outlet, so that when the gas is filtered by the left dust filter bag, the dust attached to the surface of the right dust filter bag can be cleaned, and when the gas is filtered by the right dust filter bag, the dust attached to the surface of the left dust filter bag can be cleaned, thereby avoiding the need to stop the air box type pulse bag dust collector for too long, thereby avoiding the situation that the gas cannot be filtered during the cleaning process of the air box type pulse bag dust collector. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is the structural survey drawing of the utility model;

[0016] Figure 2 This is a rear view of the structure of the utility model;

[0017] Figure 3 It is a right sectional view of the structure of the utility model;

[0018] Figure 4 This is a front cross-sectional view of the structure of the utility model;

[0019] Figure 5 It is a schematic diagram of the local structure of the utility model.

[0020] In the figure: 1. Install the box; 2. Inlet pipe; 3. Dust hopper; 4. Dust outlet pipe; 5. Partition vertical plate; 6. Servo motor; 7. Install the rotating shaft; 8. Flip baffle; 9. Install the frame; 10. Dust outlet baffle; 11. Limit baffle; 12. Dust outlet; 13. Support plate; 14. Fixing hoop; 15. Exhaust pipe; 16. Air bag; 17. Blowing pipe; 18. Cleaning air pipe; 19. Left fixing plate; 20. Right fixing plate; 21. Left dust filter bag; 22. Right dust filter bag; 23. Left outlet pipe; 24. Right outlet pipe; 25. Three-way pipe. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Reference Figure 1-5A novel air box pulse bag dust collector comprises an installation box 1, a dust bag assembly is arranged inside the installation box 1, and the dust bag assembly comprises a left fixing plate 19 and a right fixing plate 20, both of which are fixedly installed inside the installation box 1, a left dust filter bag 21 is installed inside the left fixing plate 19, and a right dust filter bag 22 is installed inside the right fixing plate 20, through the arrangement of the left dust filter bag 21 and the right dust filter bag 22, one of which can filter the gas containing dust through the other during cleaning, an air inlet pipe 2 is fixedly arranged on the front side of the installation box 1, a dust hopper 3 is fixedly arranged on the bottom of the installation box 1, a dust outlet pipe 4 is fixedly arranged on the bottom of the dust hopper 3, and a mounting frame 9 is fixedly arranged on the surface of the installation box 1, A partition vertical plate 5 is fixedly arranged inside the installation box 1, a servo motor 6 is fixedly arranged on the rear side of the installation box 1, and a mounting shaft 7 is fixedly arranged on the output end of the servo motor 6. The bottom of the partition vertical plate 5 is an arc-shaped surface, and the arc-shaped surface is grooved upward in the vertical direction. The arc-shaped surface of the partition vertical plate 5 fits with the mounting shaft 7. The bottom of the partition vertical plate 5 is set to be an arc-shaped surface so that the partition vertical plate 5 and the mounting shaft 7 are completely fitted, thereby avoiding the gap between the partition vertical plate 5 and the mounting shaft 7 causing the gas containing dust to leak. A flip baffle 8 is fixedly arranged on the surface of the mounting shaft 7, and a dust baffle 10 is fixedly arranged inside the installation box 1. The dust baffle 10 has a U-shaped structure and is made of metal. There are two dust baffles 10, two of which are provided. The dust baffles 10 are respectively fixedly mounted on the left and right side walls of the mounting box 1. The U-shaped dust baffle 10 facilitates the dust cleaned from below to enter the dust hopper 3. The two dust baffles 10 are arranged to facilitate the dust cleaned from below the left dust filter bag 21 or the right dust filter bag 22 to enter the dust hopper 3. A limiting baffle 11 is overlapped at the bottom of the dust baffle 10. The limiting baffle 11 is fixedly mounted inside the mounting box 1. A dust outlet 12 is provided on the surface of the limiting baffle 11. There are two dust outlets 12, and the two dust outlets 12 are respectively arranged on the left and right sides of the limiting baffle 11. The dust outlet 12 is made of metal material. The two dust outlets 12 are arranged to facilitate the dust cleaned from the left dust filter bag 21 to fall into the dust hopper 3. The installation box 1 is provided with a cleaning assembly for cleaning the dust removal device, and the cleaning assembly includes a support plate 13, a fixing hoop 14 is fixedly provided on the top of the support plate 13, an air bag 16 is fixedly installed on the top of the support plate 13 through the fixing hoop 14, an air blowing pipe 17 is fixedly installed on the top of the air bag 16, an electromagnetic valve is fixedly installed on the air blowing pipe 17, and a cleaning air pipe 18 is fixedly provided at the bottom of the air blowing pipe 17. By opening the electromagnetic valve on the air blowing pipe 17 aligned with the left dust filter bag 21, or by opening the electromagnetic valve on the air blowing pipe 17 aligned with the right dust filter bag 22, the gas in the air bag 16 is conveniently ejected through the cleaning air pipe 18 on the left or the cleaning air pipe 18 on the right.Thereby, it is convenient to clean the left dust filter bag 21 or the right dust filter bag 22. The servo motor 6 drives the flip baffle 8 to flip inside the installation box 1 through the installation shaft 7, so that the flip baffle 8 contacts the dust outlet baffle 10 on the left side, or contacts the dust outlet baffle 10 on the right side, so that the flip baffle 8 and the partition vertical plate 5 separate the air inside the installation box 1, so that the gas enters the right side of the partition vertical plate 5, or enters the left side of the partition vertical plate 5, and the gas can be filtered by the left dust filter bag 21 or the right dust filter bag 22. At this time, the solenoid valve on the left air blowing pipe 17 is controlled to be opened, or the solenoid valve on the right air blowing pipe 17 is controlled to be opened, that is, The left dust filter bag 21 or the right dust filter bag 22 can be cleaned, and the blown dust enters the dust baffle 10 under the blocking effect of the partition vertical plate 5 and the flip baffle 8, and enters the dust collecting hopper 3 through the outlet 12, so that when the gas is filtered by the left dust filter bag 21, the dust attached to the surface of the right dust filter bag 22 can be cleaned, and when the gas is filtered by the right dust filter bag 22, the dust attached to the surface of the left dust filter bag 21 can be cleaned, thereby avoiding the need to stop the air box pulse bag dust collector for too long, thereby avoiding the situation where the air box pulse bag dust collector cannot filter the gas during the cleaning process.

[0023] Specifically, an exhaust assembly is provided at the rear side of the installation box 1, and the exhaust assembly includes a left air outlet pipe 23 and a right air outlet pipe 24, both of which are fixedly installed at the rear side of the installation box 1, and solenoid valves are fixedly installed on the left air outlet pipe 23 and the right air outlet pipe 24, and a three-way pipe 25 is fixedly installed between the air outlet ends of the left air outlet pipe 23 and the right air outlet pipe 24, and an exhaust pipe 15 is fixedly arranged inside the three-way pipe 25, so that by opening the solenoid valve on the left air outlet pipe 23 or the right air outlet pipe 24, the gas filtered by the left dust filter bag 21 or the right dust filter bag 22 is discharged, so that when the left dust filter bag 21 or the right dust filter bag 22 filters the gas containing dust, the dust attached to the right dust filter bag 22 or the left dust filter bag 21 can be cleaned, so that the air-box type pulse bag dust collector does not need to stop during the cleaning process, thereby making the air-box type pulse bag dust collector more convenient to use.

[0024] The novel air box pulse bag dust collector is connected to 220V mains electricity, and the main controller can be a conventional known device for control such as a computer.

[0025] During use: the dust-containing gas enters the interior of the installation box 1 through the installation box 1, and the entered gas is filtered by the left dust filter bag 21, and the filtered gas enters the top of the left fixed plate 19. At this time, the solenoid valve on the right air outlet pipe 24 is opened, and the solenoid valve on the left air outlet pipe 23 is closed, so that the filtered gas enters the interior of the three-way pipe 25 through the left air outlet pipe 23, and enters the exhaust pipe 15 through the three-way pipe 25 for discharge. When too much dust adheres to the surface of the left dust filter bag 21, the output end is driven by the partition vertical plate 5 to drive the installation shaft 7 to rotate, so that the installation shaft 7 drives the flip baffle 8 to flip to the left side, so that the flip baffle 8 is separated from the dust outlet baffle 10 on the right and contacts with the dust outlet baffle 10 on the left. At this time, the internal gas entering the installation box 1 through the air inlet pipe 2 is between the flip baffle 8 and the partition vertical plate Under the partitioning effect of plate 5, it enters the right side of the partition vertical plate 5, so that the right dust filter bag 22 filters the dust in the gas, and the filtered gas enters the top of the right fixed plate 20. At this time, the solenoid valve on the left air outlet pipe 23 is opened, and the solenoid valve on the right air outlet pipe 24 is closed, so that the filtered gas passes through the left air outlet pipe 23 into the inside of the three-way pipe 25 and is discharged through the exhaust pipe 15. At the same time, the solenoid valve on the blowing pipe 17 vertically aligned with the left dust filter bag 21 is opened, so that the compressed gas in the air bag 16 enters the inside of the blowing pipe 17 on the left, and the compressed gas is sprayed into the inside of the left dust filter bag 21 through the cleaning air pipe 18 on the left, so that the dust attached to the left dust filter bag 21 is blown off. Similarly, when the gas is filtered by the left dust filter bag 21, the dust attached to the right dust filter bag 22 can be blown.

[0026] In summary, the novel air box pulse bag dust collector drives the flip baffle 8 to flip inside the installation box 1 through the servo motor 6 via the installation shaft 7, so that the flip baffle 8 contacts the dust outlet baffle 10 on the left side, or contacts the dust outlet baffle 10 on the right side, so that the flip baffle 8 and the partition vertical plate 5 separate the air inside the installation box 1, so that the gas enters the right side of the partition vertical plate 5, or enters the left side of the partition vertical plate 5, and can be filtered by the left dust filter bag 21 or the right dust filter bag 22. At this time, the solenoid valve on the left air blowing pipe 17 is controlled to open, or the solenoid valve on the right air blowing pipe 17 is controlled to open, so that the left dust filter bag 21 or the right dust filter bag 22 can be filtered. The dust filter bag 22 is cleaned, and the blown dust enters the dust outlet baffle 10 under the blocking effect of the partition vertical plate 5 and the flip baffle 8, and enters the dust collecting hopper 3 through the outlet 12, so that when the gas is filtered by the left dust filter bag 21, the dust attached to the surface of the right dust filter bag 22 can be cleaned, and when the gas is filtered by the right dust filter bag 22, the dust attached to the surface of the left dust filter bag 21 can be cleaned, thereby avoiding the need to stop the air box pulse bag dust collector for too long, thereby avoiding the situation where the gas cannot be filtered during the cleaning process of the air box pulse bag dust collector, and is used to solve the problems raised in the above-mentioned background technology.

[0027] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A novel air box type pulse bag dust collector, comprising a mounting box (1), characterized in that: An air inlet pipe (2) is fixedly arranged on the front side of the installation box (1), a dust collecting hopper (3) is fixedly arranged on the bottom of the installation box (1), a dust outlet pipe (4) is fixedly arranged on the bottom of the dust collecting hopper (3), a mounting frame (9) is fixedly arranged on the surface of the installation box (1), a partition vertical plate (5) is fixedly arranged inside the installation box (1), a servo motor (6) is fixedly arranged on the rear side of the installation box (1), an installation shaft (7) is fixedly arranged on the output end of the servo motor (6), and the surface of the installation shaft (7) is fixedly A flip baffle (8) is provided, a dust baffle (10) is fixedly provided inside the installation box (1), a limit baffle (11) is overlapped at the bottom of the dust baffle (10), the limit baffle (11) is fixedly installed inside the installation box (1), a dust outlet (12) is provided on the surface of the limit baffle (11), a dust bag assembly is provided inside the installation box (1), a cleaning assembly for facilitating cleaning of the dust removal device is provided on the installation box (1), and an exhaust assembly is provided on the rear side of the installation box (1).

2. A novel air box pulse bag dust collector according to claim 1, characterized in that: The dust bag assembly comprises a left fixing plate (19) and a right fixing plate (20), wherein the left fixing plate (19) and the right fixing plate (20) are both fixedly mounted inside the mounting box (1), a left dust filter bag (21) is mounted inside the left fixing plate (19), and a right dust filter bag (22) is mounted inside the right fixing plate (20).

3. A novel air box pulse bag dust collector according to claim 1, characterized in that: The cleaning assembly comprises a support plate (13), a fixing hoop (14) is fixedly arranged on the top of the support plate (13), an air bag (16) is fixedly installed on the top of the support plate (13) through the fixing hoop (14), an air blowing pipe (17) is fixedly installed on the top of the air bag (16), a solenoid valve is fixedly installed on the air blowing pipe (17), and a cleaning air pipe (18) is fixedly arranged on the bottom of the air blowing pipe (17).

4. A novel air box type pulse bag dust collector according to claim 1, characterized in that: The exhaust assembly comprises a left air outlet pipe (23) and a right air outlet pipe (24), the left air outlet pipe (23) and the right air outlet pipe (24) are both fixedly mounted on the rear side of the mounting box (1), solenoid valves are fixedly mounted on the left air outlet pipe (23) and the right air outlet pipe (24), a three-way pipe (25) is fixedly mounted between the air outlet ends of the left air outlet pipe (23) and the right air outlet pipe (24), and an exhaust pipe (15) is fixedly arranged inside the three-way pipe (25).

5. A novel air box type pulse bag dust collector according to claim 1, characterized in that: The bottom of the partition vertical plate (5) is in the form of an arc-shaped surface, and the arc-shaped surface is grooved upward in the vertical direction. The arc-shaped surface of the partition vertical plate (5) fits the mounting shaft (7).

6. A novel air box type pulse bag dust collector according to claim 1, characterized in that: The dust baffle (10) is in a U-shaped structure. The dust baffle (10) is made of metal material. There are two dust baffles (10). The two dust baffles (10) are respectively fixedly mounted on the left and right side walls of the installation box (1).

7. A novel air box pulse bag dust collector according to claim 1, characterized in that: The number of the dust outlets (12) is two, and the two dust outlets (12) are respectively arranged on the left and right sides of the limit baffle (11), and the dust outlets (12) are made of metal material.

Citation Information

Patent Citations

  • Air box type pulse bag type dust collector

    CN214050820U