A polycarboxylate water reducer reactor
By designing a polycarboxylic acid water reducing agent reactor structure including a movable top cover, a stirring motor and a self-cleaning rubber gasket, the troubles of manual disassembly and cleaning of the polycarboxylic acid water reducing agent reactor during use is solved, and the effect of rapid self-cleaning and efficient disassembly and assembly is achieved.
Patent Information
- Application Number
- CN202421425584.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-21
AI Technical Summary
When used, the polycarboxylic acid water reducing agent reactor increases the trouble of manual disassembly and cleaning, and does not have the function of self-cleaning operation.
A reactor structure including a movable top cover, agitator motor, agitator shaft, agitator blade, cleaning equipment rack, slot, cleaning scraper, limit bayonet, limit slide chute, limit case, tie rod, limit rod, limit retaining ring and top spring is designed. It adopts a self-cleaning rubber gasket and lifting cylinder to achieve rapid self-cleaning and efficient disassembly and assembly.
By setting up a mechanism that facilitates lifting and lowering adjustment, the cleaning components of the inner wall can be quickly self-cleaned, reducing the trouble of manual disassembly and cleaning, and improving the disassembly and assembly efficiency.
Smart Images

Figure CN222694765U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of reaction kettles, in particular to a polycarboxylate water-reducing agent reaction kettle. Background Art
[0002] Polycarboxylic acid water-reducing agent is a kind of surfactant containing carboxyl graft copolymer in its molecule. Its unique molecular structure makes it have many unique advantages, such as low dosage, high water reduction rate, high collapse retention, high early strength, and small effect on concrete shrinkage. The preparation of polycarboxylic acid water-reducing agent needs to be carried out inside the reactor. The existing reactor used for the preparation of polycarboxylic acid water-reducing agent still has many problems during use, such as inconvenience in cleaning the inside, inconvenience in maintenance, incomplete stirring and mixing, etc.
[0003] Publication (announcement) No.: CN213669301U provides a reactor for preparing polycarboxylic acid water-reducing agent, so as to solve the problems in the prior art such as inconvenience in cleaning the inside of the reactor, inconvenience in disassembling and assembling the stirring rod, and incomplete stirring and mixing.
[0004] However, when the above patent is used, the disassembly and cleaning operations and subsequent cleaning increase the manual operation cost, and the component structure does not have a self-cleaning function. Utility Model Content
[0005] The technical problem to be solved by the utility model is that the polycarboxylate water-reducing agent reactor has the trouble of manual operation, disassembly and cleaning when in use, and does not have the function of self-cleaning operation.
[0006] The technical solution adopted by the utility model is as follows:
[0007] The utility model provides a polycarboxylate water-reducing agent reactor, comprising a reactor body, a movable top cover is arranged above the reactor body, a stirring motor is penetrated through the upper part of the movable top cover, a stirring shaft is fixedly connected to the output end of the stirring motor, a stirring blade is fixedly connected to the stirring shaft, and a cleaning device frame is fixedly connected to the stirring shaft, a slot is opened on the cleaning device frame, and a cleaning scraper is plugged into the slot.
[0008] Furthermore, a limiting snap-in is fixedly connected to the slot, a limiting slide groove is provided on the cleaning scraper, and the limiting slide groove is slidably arranged on the limiting snap-in.
[0009] Furthermore, the lower parts of both sides of the cleaning equipment frame are fixedly connected to a limit housing, a pull rod is slidably provided through the limit housing, and a limit rod that passes through the cleaning scraper is fixedly connected to the pull rod.
[0010] Furthermore, a limit retaining ring penetrating through the limit housing is fixedly connected to the pull rod, the limit retaining ring is arranged between the pull rod and the limit rod, and a tensioning spring is sleeved on the pull rod.
[0011] Furthermore, a self-cleaning rubber gasket is provided on the upper part of the reactor body, and the inner diameter of the self-cleaning rubber gasket is smaller than the inner diameter of the reactor body.
[0012] Furthermore, a mounting support is fixedly connected to the lower part of the reactor body, a lifting cylinder is fixedly connected to the mounting support, and an output end of the lifting cylinder is fixedly connected to the lower part of the movable top cover.
[0013] The beneficial effects achieved by the utility model using the above structure are as follows:
[0014] 1. By setting up a mechanism that is easy to lift and adjust, the cleaning components on the inner wall can be quickly self-cleaned, reducing the trouble of manual disassembly and cleaning;
[0015] 2. The spring and limit mechanism are arranged to cooperate with each other, so that the installation operation of the cleaning component can be carried out quickly and the disassembly and assembly efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the internal structure of an embodiment of the utility model;
[0017] Figure 2 It is a schematic diagram of the structure of the reactor body and the self-cleaning rubber gasket;
[0018] Figure 3 Exploded diagrams for the structural installation of cleaning equipment racks;
[0019] Figure 4 Schematic diagram of the internal structure of the limit housing.
[0020] Among them, 1. Reactor body; 2. Movable top cover; 3. Stirring motor; 4. Stirring shaft; 5. Stirring blade; 6. Cleaning equipment rack; 7. Slot; 8. Cleaning scraper; 9. Limiting bayonet; 10. Limiting slide groove; 11. Limiting housing; 12. Pull rod; 13. Limiting rod; 14. Limiting retaining ring; 15. Tightening spring; 16. Self-cleaning rubber gasket; 17. Lifting cylinder. DETAILED DESCRIPTION
[0021] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, a polycarboxylate water-reducing agent reactor proposed in the utility model comprises a reactor body 1, a movable top cover 2 is arranged above the reactor body 1, a stirring motor 3 is penetrated on the upper part of the movable top cover 2, a stirring shaft 4 is fixedly connected to the output end of the stirring motor 3, a stirring blade 5 is fixedly connected to the stirring shaft 4, and a cleaning equipment frame 6 is fixedly connected to the stirring shaft 4, a slot 7 is provided on the cleaning equipment frame 6, a cleaning scraper 8 is inserted into the slot 7; a limiting bayonet 9 is fixedly connected to the slot 7, a limiting slide groove 10 is provided on the cleaning scraper 8, and the limiting slide groove 10 is slidably arranged on the limiting bayonet 9.
[0022] The lower parts of both sides of the cleaning equipment frame 6 are fixedly connected with a limit housing 11 , and a pull rod 12 is slidably provided on the limit housing 11 , and a limit rod 13 which is arranged to penetrate the cleaning scraper 8 is fixedly connected to the pull rod 12 .
[0023] The limiting slot 10 can be limited by sliding through the limiting bayonet 9, and then the limiting rod 13 can be used to fix the limiting slot 10, which can improve the stability and the efficiency during maintenance and replacement.
[0024] A limit retaining ring 14 is fixedly connected to the pull rod 12 and penetrates the limit housing 11. The limit retaining ring 14 is arranged between the pull rod 12 and the limit rod 13. A tightening spring 15 is sleeved on the pull rod 12. A self-cleaning rubber gasket 16 is arranged on the upper part of the reactor body 1. The inner diameter of the self-cleaning rubber gasket 16 is smaller than the inner diameter of the reactor body 1.
[0025] It should be noted that the self-cleaning rubber gasket 16 is made of rubber material and has a certain elasticity, which can avoid causing obstacles to the cleaning scraper 8 during the upward movement and ensure the contact with the cleaning scraper 8 to achieve a self-cleaning effect.
[0026] A mounting support is fixedly connected to the lower part of the reactor body 1 , and a lifting cylinder 17 is fixedly connected to the mounting support. The output end of the lifting cylinder 17 is fixedly connected to the lower part of the movable top cover 2 .
[0027] The lifting cylinder 17 can be controlled to work, the output end can be extended, and the movable top cover 2 can be pushed to drive the structure thereon to move upward, which can achieve self-cleaning and facilitate installation and maintenance.
[0028] When used specifically, the user prepares the polycarboxylate water-reducing agent in the reactor body 1, controls the stirring motor 3 to drive the stirring shaft 4 to work, and makes the stirring blade 5 rotate and stir inside the reactor body 1 to make the mixing reaction uniform;
[0029] The cleaning equipment frame 6 rotates with the stirring shaft 4, so that the cleaning scraper 8 scrapes the inner wall of the reactor body 1 to prevent the polycarboxylate water-reducing agent raw material from adhering to the inner wall and remaining thereon. The synchronous stirring structure is used to avoid the trouble of separate cleaning.
[0030] When the lifting cylinder 17 is working, the rise of the movable top cover 2 drives the cleaning scraper 8 to cooperate with the self-cleaning rubber gasket 16 for self-cleaning. After the rise, the limit rod 13 can be moved out of the cleaning scraper 8 by pulling the pull rod 12 to release the limit. At this time, the cleaning scraper 8 can be slid downward on the slot 7 for removal, which is convenient for replacement;
[0031] When installing the cleaning scraper 8, the cleaning scraper 8 is slidably installed on the slot 7, the limiting slide groove 10 slides on the limiting bayonet 9, and after the pull rod 12 is released, the elastic potential energy of the tightening spring 15 pushes the limiting retaining ring 14, and the limiting rod 13 is inserted into the cleaning scraper 8 to be fixed, so as to achieve quick installation;
[0032] The above is the entire use process of a polycarboxylate water reducer reactor.
[0033] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.
Claims
1. A polycarboxylate water-reducing agent reactor, comprising a reactor body (1), a movable top cover (2) is arranged above the reactor body (1), a stirring motor (3) is passed through the upper part of the movable top cover (2), a stirring shaft (4) is fixedly connected to the output end of the stirring motor (3), and a stirring blade (5) is fixedly connected to the stirring shaft (4), wherein: It also comprises a cleaning equipment frame (6) fixedly connected to the stirring shaft (4), wherein a slot (7) is provided on the cleaning equipment frame (6), and a cleaning scraper (8) is inserted into the slot (7).
2. A polycarboxylate water-reducing agent reaction kettle according to claim 1, characterized in that: The slot (7) is fixedly connected to a limit snap-in (9), the cleaning scraper (8) is provided with a limit slide groove (10), and the limit slide groove (10) is slidably arranged on the limit snap-in (9).
3. A polycarboxylate water-reducing agent reaction kettle according to claim 2, characterized in that: The lower parts of both sides of the cleaning equipment frame (6) are fixedly connected to a limit housing (11), a pull rod (12) is slidably provided through the limit housing (11), and a limit rod (13) is fixedly connected to the pull rod (12) and is provided through the cleaning scraper (8).
4. A polycarboxylate water-reducing agent reaction kettle according to claim 3, characterized in that: The pull rod (12) is fixedly connected with a limit retaining ring (14) which is arranged to penetrate the limit housing (11); the limit retaining ring (14) is arranged between the pull rod (12) and the limit rod (13); and a tensioning spring (15) is sleeved on the pull rod (12).
5. A polycarboxylate water-reducing agent reaction kettle according to claim 4, characterized in that: A self-cleaning rubber gasket (16) is provided on the upper part of the reactor body (1), and the inner diameter of the self-cleaning rubber gasket (16) is smaller than the inner diameter of the reactor body (1).
6. A polycarboxylate water-reducing agent reaction kettle according to claim 5, characterized in that: The lower part of the reactor body (1) is fixedly connected to a mounting support, the mounting support is fixedly connected to a lifting cylinder (17), and the output end of the lifting cylinder (17) is fixedly connected to the lower part of the movable top cover (2).
Citation Information
Patent Citations
Reaction kettle for preparing polycarboxylate superplasticizer
CN213669301U