A non-ferrous metal alloy continuous extrusion die

By designing and installing replacement mechanisms in nonferrous metal alloy continuous extrusion molds, including quick disassembly components and buffer components, the problem of complex operation and inefficiency during mold replacement is solved, and the rapid replacement and installation of the lower mold is achieved, which improves the replacement efficiency and protects the mold.

CN222695820UActive Publication Date: 2025-04-01SHANDONG SHENGGUANG ALUMINUM TECH CO LTD
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Patent Information

Application Number
CN202420775641.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2025-04-01
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

Existing nonferrous metal alloy continuous extrusion dies are complex in operation and inefficient when replacing the die.

Method used

A nonferrous metal alloy continuous extrusion mold including a processing table, a hydraulic cylinder, an upper mold and a lower mold is designed, and an installation replacement mechanism is provided on one side of the lower mold. The mechanism includes a quick-removal assembly and a buffer assembly. Through the design of vacuum adsorption and quick-removal assembly, the lower mold can be quickly installed and removed.

Benefits of technology

Through the design of quick disassembly and buffer components, the lower mold is quickly replaced and installed, which reduces operating steps and improves replacement efficiency. The lower mold is protected by buffer components and reduces damage.

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Abstract

The utility model belongs to the technical field of non-ferrous metal alloy extrusion dies, and specifically discloses a non-ferrous metal alloy continuous extrusion die, comprising a processing table, a foot is fixedly installed at the bottom of the processing table, a hydraulic cylinder is fixedly installed at one side of the processing table, an upper die is fixedly installed at one side of the hydraulic cylinder, and a lower die is arranged on the surface of the processing table; an installation and replacement mechanism is arranged on one side of the lower die for facilitating quick disassembly and replacement of the lower die; wherein the installation and replacement mechanism comprises an installation groove provided on the surface of the processing table, and when the lower die needs to be replaced or replaced, the installation and replacement mechanism can be used to quickly replace it through a quick-release component, and the lower die can be quickly installed through vacuum adsorption during installation, thereby eliminating complicated operations during installation and disassembly, and when the lower die is placed, the placement of the lower die can be buffered through a buffer component to reduce damage to the lower die.
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Description

Technical Field

[0001] The utility model belongs to the technical field of nonferrous metal alloy extrusion dies, and in particular relates to a nonferrous metal alloy continuous extrusion die. Background Art

[0002] A pressure processing method that uses a punch or a punch to pressurize the blank placed in the die to produce plastic flow, thereby obtaining a product corresponding to the die hole or the shape of the concave and convex molds. During extrusion, the blank produces three-dimensional compressive stress. Even the blank with low plasticity can be extruded. Extrusion, especially cold extrusion, has high material utilization, improved material organization and mechanical properties, simple operation, high productivity, and can produce long rods, deep holes, thin walls, and special-shaped cross-section parts. It is an important non-cutting processing technology. Extrusion is mainly used for metal forming, and can also be used for non-metal forming such as plastics, rubber, graphite and clay blanks.

[0003] After searching, a Chinese patent discloses a non-ferrous metal alloy continuous extrusion die (publication number CN216729094U). When the punch or die needs to be replaced, the patented technology only needs to turn the hand wheel on the corresponding mounting seat, and the mutual engagement of the two bevel gears can be used to drive the first bidirectional screw and the second bidirectional screw to rotate simultaneously, and then the movable plate drives the locking rod to move so that the locking rod is disengaged from the corresponding locking groove. At this time, the punch or die can be removed. The operation is simple and quick, but when disassembling it, more complicated operating steps are required to complete the installation and disassembly, which makes the process of replacing the mold complicated and inefficient. Therefore, the technical personnel in this field provide a non-ferrous metal alloy continuous extrusion die to solve the problems raised in the above background technology. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a nonferrous metal alloy continuous extrusion die.

[0005] To achieve the above purpose, the utility model provides a non-ferrous metal alloy continuous extrusion die, including a processing table, a support foot is fixedly installed at the bottom of the processing table, a hydraulic cylinder is fixedly installed on one side of the processing table, an upper die is fixedly installed on one side of the hydraulic cylinder, and a lower die is arranged on the surface of the processing table; an installation and replacement mechanism is arranged on one side of the lower die for facilitating quick release and replacement of the lower die; wherein the installation and replacement mechanism includes an installation groove opened on the surface of the processing table, the lower die is located inside the installation groove, a quick release assembly is arranged on one side of the lower die, and a buffer assembly is arranged on one side of the quick release assembly.

[0006] In the above technical solution, further, the quick-release assembly includes a movable groove opened at the bottom of the lower mold, a vacuum pump is fixedly installed at the bottom of the processing table, a first connecting pipe is fixedly installed at the output end of the vacuum pump, one end of the first connecting pipe extends into the installation groove and is fixedly connected to a piston plate, and the piston plate is located inside the movable groove.

[0007] In the above technical solution, further, the quick-release assembly also includes a second connecting pipe fixedly installed on one side of the piston plate, the other end of the second connecting pipe extends to the bottom of the processing table, and a control valve is fixedly installed on the surface of the second connecting pipe.

[0008] In the above technical solution, further, the edge of the installation groove is set to be inclined, and the first connecting tube and the second connecting tube are both connected to the inside of the movable groove.

[0009] In the above technical solution, further, the buffer assembly includes a plurality of contact rods slidably mounted on one side of the piston plate, one end of the plurality of contact rods extends to the bottom of the processing table, a spring is penetrated through the outer sides of the plurality of contact rods, and the other end of the spring is fixedly connected to the bottom of the processing table.

[0010] In the above technical solution, further, one end of the contact rod is located above the piston plate, and the contact rod is in contact with the top wall in the movable groove, and a plurality of the contact rods are evenly distributed at the four corners of the piston plate.

[0011] Compared with the prior art, the utility model has the following beneficial effects:

[0012] 1. When the lower mold needs to be replaced or replaced, the quick-release assembly can be used to quickly replace it, and the lower mold can be quickly installed by vacuum adsorption during installation, eliminating the complicated operations during installation and disassembly. When placing the lower mold, the buffer assembly can be used to buffer the placement of the lower mold to reduce damage to the lower mold.

[0013] 2. Multiple contact rods are sealed and slidably connected to the piston plate. When the piston plate moves to the inside of the movable groove, the multiple contact rods contact the top wall of the movable groove, and then the movable groove squeezes the multiple contact rods to move downward. The lower mold is buffered by the deformation of the spring. During disassembly, when external gas enters the movable groove above the piston plate, the spring can reset the contact rod to assist in disassembly of the lower mold. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the structure of a nonferrous metal alloy continuous extrusion die proposed by the utility model;

[0015] Figure 2This is a structural schematic diagram of a nonferrous metal alloy continuous extrusion die installation and replacement mechanism proposed by the utility model;

[0016] Figure 3 This is a structural schematic diagram of a nonferrous metal alloy continuous extrusion die quick-disassembly assembly proposed by the utility model;

[0017] Figure 4 The utility model is a structural schematic diagram of a nonferrous metal alloy continuous extrusion die buffer component.

[0018] In the figure: 1. processing table; 101. support foot; 102. lower mold; 103. upper mold; 2. hydraulic cylinder; 3. installation and replacement mechanism; 31. installation groove; 32. quick release assembly; 321. movable groove; 322. piston plate; 323. first connecting pipe; 324. second connecting pipe; 325. control valve; 326. vacuum pump; 33. buffer assembly; 331. contact rod; 332. spring. DETAILED DESCRIPTION

[0019] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0020] like Figure 1-Figure 4 A nonferrous metal alloy continuous extrusion die is shown, comprising a processing table 1, a support leg 101 is fixedly installed at the bottom of the processing table 1, a hydraulic cylinder 2 is fixedly installed on one side of the processing table 1, an upper die 103 is fixedly installed on one side of the hydraulic cylinder 2, and a lower die 102 is arranged on the surface of the processing table 1; an installation and replacement mechanism 3 is arranged on one side of the lower die 102 for facilitating quick disassembly and replacement of the lower die 102; wherein the installation and replacement mechanism 3 comprises an installation groove 31 provided on the surface of the processing table 1, and the lower die 102 is located in the installation groove Inside 31, a quick-release component 32 is provided on one side of the lower mold 102, and a buffer component 33 is provided on one side of the quick-release component 32. When the lower mold 102 needs to be replaced or replaced by installing the replacement mechanism 3, it can be quickly replaced by the quick-release component 32, and the lower mold 102 can be quickly installed by vacuum adsorption during installation, eliminating complicated operations during installation and disassembly. When placing the lower mold 102, the buffer component 33 can be used to buffer the placement of the lower mold 102 to reduce damage to the lower mold 102.

[0021] The quick-release assembly 32 includes a movable groove 321 opened at the bottom of the lower mold 102, and a vacuum pump 326 is fixedly installed at the bottom of the processing table 1. A first connecting pipe 323 is fixedly installed at the output end of the vacuum pump 326. One end of the first connecting pipe 323 extends to the inside of the installation groove 31 and is fixedly connected to a piston plate 322. The piston plate 322 is located inside the movable groove 321. When installing the lower mold 102, the lower mold 102 can be placed inside the installation groove 31 so that the movable groove 321 is located above the piston plate 322. The piston plate 322 is then moved to the inside of the movable groove 321, and the vacuum pump 326 is started synchronously to evacuate the movable groove 321 above the piston plate 322. The lower mold 102 can be quickly and stably fixed on the processing table 1 for installation by vacuum adsorption, which is very convenient.

[0022] The quick-release assembly 32 also includes a second connecting pipe 324 fixedly installed on one side of the piston plate 322, and the other end of the second connecting pipe 324 extends to the bottom of the processing table 1. A control valve 325 is fixedly installed on the surface of the second connecting pipe 324. The control valve 325 is opened when the lower mold 102 is installed, and the control valve 325 is closed before the vacuum pump 326 is started. When the lower mold 102 needs to be removed, the control valve 325 can be opened again, so that the movable groove 321 above the piston plate 322 can be quickly connected to the outside, so that the lower mold 102 can be easily disassembled, which is very convenient.

[0023] The edge of the mounting groove 31 is set to be inclined, and the first connecting tube 323 and the second connecting tube 324 are both connected to the inside of the movable groove 321. The mounting groove 31 with the inclined edge can be used to guide the lower mold 102 when it is placed, so that the lower mold 102 can be stably moved into the mounting groove 31.

[0024] The buffer assembly 33 includes a plurality of contact rods 331 slidably mounted on one side of the piston plate 322, one end of the plurality of contact rods 331 extends to the bottom of the processing table 1, and a spring 332 is sleeved through the outer sides of the plurality of contact rods 331, and the other end of the spring 332 is fixedly connected to the bottom of the processing table 1, and the plurality of contact rods 331 are sealed and slidably connected to the piston plate 322. The plurality of contact rods 331 can be moved to the inside of the movable groove 321 on the piston plate 322 through the plurality of contact rods 331. At the same time, the plurality of contact rods 331 can contact the inner top wall of the movable groove 321, and then the movable groove 321 squeezes the plurality of contact rods 331 downward, and the lower mold 102 is buffered by the deformation of the spring 332. When disassembling, when external gas enters the inside of the movable groove 321 above the piston plate 322, the spring 332 can assist in disassembling the lower mold 102 by resetting the contact rods 331.

[0025] One end of the contact rod 331 is located above the piston plate 322, and the contact rod 331 contacts the top wall of the movable groove 321. Multiple contact rods 331 are evenly distributed at the four corners of the piston plate 322. The contact rods 331 evenly distributed at the four corners are reset by the corresponding springs 332. When the lower mold 102 is lifted, the lifting force can be more uniform.

[0026] Working principle: When installing the lower mold 102, the lower mold 102 can be placed in the installation groove 31 so that the movable groove 321 is located above the piston plate 322, and then the piston plate 322 is moved to the inside of the movable groove 321, and the vacuum pump 326 is started synchronously to evacuate the movable groove 321 above the piston plate 322. The lower mold 102 can be quickly and stably fixed on the processing table 1 by vacuum adsorption to achieve installation, which is very convenient. When installing the lower mold 102, the control valve 325 is opened, and before the vacuum pump 326 is started, the control valve 325 is closed. When the lower mold 102 needs to be removed, the control valve 325 can be opened again, and the piston plate 322 can be quickly and stably fixed on the processing table 1. The upper movable groove 321 is connected to the outside, so the lower mold 102 can be disassembled conveniently. The multiple contact rods 331 are sealed and slidably connected to the piston plate 322. The multiple contact rods 331 can be moved to the inside of the movable groove 321 on the piston plate 322. At the same time, the multiple contact rods 331 contact the top wall of the movable groove 321, and then the movable groove 321 squeezes the multiple contact rods 331 to move downward. The lower mold 102 is buffered by the deformation of the spring 332. When disassembling, when external gas enters the movable groove 321 above the piston plate 322, the spring 332 can reset the contact rods 331 to assist the disassembly of the lower mold 102.

[0027] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A non-ferrous metal alloy continuous extrusion die, comprising a processing table (1), characterized in that: A support leg (101) is fixedly mounted on the bottom of the processing table (1), a hydraulic cylinder (2) is fixedly mounted on one side of the processing table (1), an upper mold (103) is fixedly mounted on one side of the hydraulic cylinder (2), and a lower mold (102) is arranged on the surface of the processing table (1); An installation and replacement mechanism (3), which is used to facilitate quick removal and replacement of the lower mold (102); the installation and replacement mechanism (3) is arranged on one side of the lower mold (102); The installation and replacement mechanism (3) comprises an installation groove (31) provided on the surface of the processing table (1); the lower mold (102) is located inside the installation groove (31); a quick-release component (32) is provided on one side of the lower mold (102); and a buffer component (33) is provided on one side of the quick-release component (32).

2. A non-ferrous metal alloy continuous extrusion die according to claim 1, characterized in that: The quick-release assembly (32) comprises a movable groove (321) provided at the bottom of the lower mold (102); a vacuum pump (326) is fixedly installed at the bottom of the processing table (1); a first connecting pipe (323) is fixedly installed at the output end of the vacuum pump (326); one end of the first connecting pipe (323) extends into the interior of the installation groove (31) and is fixedly connected to a piston plate (322); and the piston plate (322) is located inside the movable groove (321).

3. A non-ferrous metal alloy continuous extrusion die according to claim 2, characterized in that: The quick-release assembly (32) further comprises a second connecting pipe (324) fixedly mounted on one side of the piston plate (322), the other end of the second connecting pipe (324) extending below the processing table (1), and a control valve (325) fixedly mounted on the surface of the second connecting pipe (324).

4. A non-ferrous metal alloy continuous extrusion die according to claim 3, characterized in that: The edge of the installation groove (31) is configured as an inclined surface, and the first connecting tube (323) and the second connecting tube (324) are both connected to the interior of the movable groove (321).

5. The non-ferrous metal alloy continuous extrusion die according to claim 1, characterized in that: The buffer assembly (33) comprises a plurality of contact rods (331) slidably mounted on one side of the piston plate (322), one end of each of the contact rods (331) extending below the processing table (1), a spring (332) penetrating the outer sides of each of the contact rods (331), and the other end of each of the springs (332) being fixedly connected to the bottom of the processing table (1).

6. A non-ferrous metal alloy continuous extrusion die according to claim 5, characterized in that: One end of the contact rod (331) is located above the piston plate (322), and the contact rod (331) is in contact with the inner top wall of the movable groove (321). A plurality of the contact rods (331) are evenly distributed at the four corners of the piston plate (322).