A punching machine for processing long bolts with automatic clamping function

By setting a self-climbing component and an adjustment component on the inner wall of the lower mold of the long bolt processing punch, the problem of displacement caused by vibration during the machining process is solved, and effective clamping of the bolts and molding quality is improved.

CN222695855UActive Publication Date: 2025-04-01HEBEI JUNCHUANG FASTENER CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421392283.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-04-01
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

During the processing of long bolts, the inner long bolts are easily shaken and cause displacement inside the lower mold, affecting the quality of the nut forming and leading to poor product.

Method used

A long bolt processing punch with automatic clamping function is designed. By setting a self-climbing assembly on the inner wall of the lower mold, the clamping block is clamped tightly on the surface of the inner long bolt with a return spring and a damper, reducing the gap with the inner wall of the lower mold, and adjusting the clamping height according to the bolts of different lengths by adjusting the assembly.

Benefits of technology

The auxiliary clamping and fixing of the inner long bolts is achieved, which reduces slip errors during stamping, and improves the quality of nut forming and product yield.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222695855U_ABST
    Figure CN222695855U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of long bolt processing, and proposes a punching machine for processing long bolts with an automatic clamping function, comprising a punching machine body, one end of the top wall in the punching machine body is fixedly connected with a punching head through a linkage rod, one end of the bottom wall in the punching machine body is fixedly connected with a lower mold, the upper end of the inner wall of the lower mold is provided with a self-clamping component, and the inside of the punching machine body below the lower mold is provided with an adjusting component; the punching machine for processing long bolts with an automatic clamping function, through the provided self-clamping component, utilizes the elastic force of a reset spring to make a sliding frame slide and drive a clamping block to be clamped and tightly fitted on the surface of a stub-shaped long bolt, thereby reducing the gap between the stub-shaped long bolt and the inner wall of the lower mold, realizing auxiliary clamping and fixing of the stub-shaped long bolt, and ensuring the quality of subsequent nut punching.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of long bolt processing, in particular to a punching machine with an automatic clamping function for processing long bolts. Background Art

[0002] A long bolt is a bolt with a longer length, and bolts are a kind of mechanical parts that are used in large quantities nowadays. Among them, a punching machine is a machine that uses pressure to deform metal and stamp it into various required structures. In the production and processing of long bolts, corresponding punching machines are often used for processing. It usually electromagnetically burns the long steel column red first, and then puts the long steel column into the lower mold, and makes the red-burned end outside the lower mold, and then performs a stamping operation to deform the red-burned end into a nut shape.

[0003] A Chinese patent discloses a punching machine for processing long bolts with an automatic clamping function, the publication number of which is CN214768120U. The article proposes "comprising a base; an auxiliary mechanism, the bottom of which is arranged on the top of the base; a clamping mechanism, the bottom of which is arranged on the top of the auxiliary mechanism; a power mechanism, the bottom of which is arranged on the top of the auxiliary mechanism; a lifting mechanism, the left side of which is arranged on the right side of the base; an automatic mechanism, the right side of which is arranged on the left side of the lifting mechanism; and the clamping mechanism comprises a clamping bottom plate. The utility model provides a long bolt with an automatic clamping function. The punching machine for processing bolts has a function of using the first clamping rod and the second clamping rod in the clamping mechanism to assist in fixing the mold on the top of the support, so as to prevent the vibration of the punching machine during processing from causing mold deviation and resulting in product defects. However, the prior art uses bolts to lock and fix the mold, which is not easy to cause displacement deviation. However, after the long nut-shaped bolt is placed in the lower mold, there is a certain gap between the two, so that during stamping, the long nut-shaped bolt is easily vibrated, resulting in a certain amount of displacement inside the lower mold, which will affect the quality of the final nut forming and cause product defects. Therefore, it is very necessary to design a punching machine for processing long bolts with automatic clamping function. Utility Model Content

[0004] The utility model aims to provide a punching machine for processing long bolts with an automatic clamping function, which solves the problem in the related art that it is inconvenient to perform auxiliary clamping and fixing on the long bolts in the shape of a tube.

[0005] The technical solution of the utility model is as follows:

[0006] A punching machine for processing long bolts with an automatic clamping function comprises a punching machine body, one end of the top wall of the punching machine body is fixedly connected to a punching head via a linkage rod, one end of the bottom wall of the punching machine body is fixedly connected to a lower mold, a self-clamping component is arranged at the upper end of the inner wall of the lower mold, and an adjusting component is arranged inside the punching machine body below the lower mold.

[0007] The self-clamping component includes a reserved groove, which is opened at an equal angle on the upper end of the inner wall of the lower mold. A clamping groove is opened inside the lower mold at one end of the reserved groove. The upper and lower ends of the inner wall of the clamping groove are fixedly connected with a damper, one end of the damper is fixedly connected with a sliding frame extending to the inside of the reserved groove, one end of the sliding frame is fixedly connected with a clamping block, a return spring is wound around the surface of the damper at one end of the sliding frame, and one end of the return spring is fixedly connected to the inner wall of the clamping groove.

[0008] Preferably, a sliding groove is provided on the inner wall of the clamping groove, and sliding blocks which slidably cooperate with the inside of the sliding groove are fixedly connected to both ends of one side of the sliding frame.

[0009] Preferably, the upper end of one side of the clamping block is a bevel, and there are five clamping blocks distributed at equal angles.

[0010] Preferably, one side of the clamping block is provided with anti-skid grooves at equal intervals, and the cross-section of the anti-skid grooves is sawtooth-shaped.

[0011] Preferably, the cross-section of the sliding frame is in an inverted U shape, and one end of the sliding frame is fixedly connected to one side of the clamping block by bolts.

[0012] Preferably, the adjustment component includes a fixing groove, which is opened at the lower end of the inside of the punch body, and the inner bottom wall of the fixing groove is fixedly connected to a servo motor, and the output end of the servo motor is fixedly connected to a threaded rod through a coupling, and the surface of the threaded rod is threadedly connected to a threaded block, and the threaded block is fixedly connected at an equal angle to a load-bearing rod extending to the inside of the lower mold, and the top of the load-bearing rod is fixedly connected to a load-bearing block.

[0013] Preferably, there are four load-bearing rods distributed at equal angles, and both ends of the load-bearing rods are respectively welded between the top end of the threaded block and the bottom end of the bearing block to form an integrated structure.

[0014] Preferably, a limiting groove is provided on the inner wall of the fixing groove, and limiting blocks which are slidably matched with the inside of the limiting groove are fixedly connected to both ends of the threaded block.

[0015] Beneficial effects of the utility model:

[0016] 1. Through the self-clamping component, when the rib-shaped long bolt is inserted into the lower mold, the clamping block will move. At this time, the elastic force of the reset spring is used to move the sliding frame to drive the clamping block to move and tightly clamp on the surface of the rib-shaped long bolt, thereby reducing the gap between the rib-shaped long bolt and the inner wall of the lower mold, avoiding the error caused by slippage during the stamping of the rib-shaped long bolt, realizing the auxiliary clamping and fixing of the rib-shaped long bolt, and improving the quality of the stamping processing of the rib-shaped long bolt nut.

[0017] 2. By setting up the adjustment component, the servo motor is started to drive the threaded rod to rotate, so that the threaded block slides and drives the load-bearing rod to slide, and then the height of the bearing block sliding inside the lower mold can be adjusted according to the different lengths of the rib-shaped long strip bolts, ensuring that the red-hot end of the rib-shaped long strip bolts of different lengths is completely exposed to the outside of the lower mold, which is convenient for the stamping processing of different rib-shaped long strip bolts and nuts, thereby improving its applicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 It is a schematic diagram of the overall cross-sectional structure of the utility model;

[0021] Figure 3 This is a structural schematic diagram of the threaded rod of the utility model;

[0022] Figure 4 It is a schematic diagram of the enlarged structure of a local section of the lower mold of the utility model;

[0023] Figure 5 For the utility model Figure 4 Enlarged structural diagram at A in the middle.

[0024] In the figure: 1. Punch body; 2. Lower mold; 3. Punch head; 4. Self-clamping assembly; 401. Slider; 402. Slide; 403. Damper; 404. Clamping groove; 405. Return spring; 406. Anti-slip pattern; 407. Clamping block; 408. Sliding frame; 409. Reserved groove; 5. Adjustment assembly; 501. Servo motor; 502. Load-bearing rod; 503. Limit block; 504. Threaded block; 505. Threaded rod; 506. Load-bearing block; 507. Limit groove; 508. Fixed groove. DETAILED DESCRIPTION

[0025] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] Example 1

[0027] The preferred embodiment of the punching machine for processing long bolts with automatic clamping function provided by the utility model is as follows: Figures 1 to 5 As shown: A punch press for processing long bolts with an automatic clamping function includes a punch press body 1, one end of the inner top wall of the punch press body 1 is fixedly connected to a punch head 3 through a linkage rod, one end of the inner bottom wall of the punch press body 1 is fixedly connected to a lower mold 2, a self-clamping component 4 is provided at the upper end of the inner wall of the lower mold 2, and an adjusting component 5 is provided inside the punch press body 1 below the lower mold 2.

[0028] The self-clamping assembly 4 includes a reserved groove 409, which is arranged at an equal angle on the upper end of the inner wall of the lower mold 2. A clamping groove 404 is arranged inside the lower mold 2 at one end of the reserved groove 409. The upper and lower ends of the inner wall of the clamping groove 404 are fixedly connected with a damper 403. One end of the damper 403 is fixedly connected with a sliding frame 408 extending into the reserved groove 409. One end of the sliding frame 408 is fixedly connected with a clamping block 407. The sliding frame 408 is fixedly connected with a clamping block 407. A return spring 405 is wound around the surface of the damper 403 at the end, and one end of the return spring 405 is fixedly connected to the inner wall of the clamping groove 404. After the rib-shaped long bolt is inserted into the lower mold 2, the elastic force of the return spring 405 can be used to move the sliding frame 408 to drive the clamping block 407 to move and tightly clamp on the surface of the rib-shaped long bolt, thereby reducing the gap between the rib-shaped long bolt and the inner wall of the lower mold 2, thereby realizing auxiliary clamping and fixing of the rib-shaped long bolt.

[0029] In this embodiment, a sliding groove 402 is opened on the inner wall of the clamping groove 404, and sliders 401 that slide with the inside of the sliding groove 402 are fixedly connected at both ends of one side of the sliding frame 408. The sliding of the slider 401 in the sliding groove 402 makes the sliding frame 408 slide back and forth more smoothly.

[0030] In this embodiment, the upper end of one side of the clamping block 407 is beveled, and there are five clamping blocks 407 distributed at equal angles. The beveled clamping blocks 407 make it smoother to insert the long bolt into the lower mold 2.

[0031] In this embodiment, anti-skid grooves 406 are evenly spaced on one side of the clamping block 407. The cross-section of the anti-skid grooves 406 is serrated. The serrated anti-skid grooves 406 are used to improve the friction clamping stability between the surface of the clamping block 407 and the surface of the long bolt.

[0032] In this embodiment, the cross-section of the sliding frame 408 is in an inverted U shape, and one end of the sliding frame 408 is fixedly connected to one side of the clamping block 407 by bolts. The welded inverted U-shaped sliding frame 408 is used to improve the strength of the connection structure between the clamping block 407 and the sliding frame 408.

[0033] Example 2

[0034] Based on Example 1, a preferred embodiment of the punching machine for processing long bolts with automatic clamping function provided by the utility model is as follows: Figures 1 to 5 As shown: the adjustment component 5 includes a fixing groove 508, which is opened at the lower end of the punch body 1, and the inner bottom wall of the fixing groove 508 is fixedly connected to a servo motor 501, and the output end of the servo motor 501 is fixedly connected to a threaded rod 505 through a coupling, and the surface of the threaded rod 505 is threadedly connected to a threaded block 504, and the threaded block 504 is equiangularly fixedly connected to a load-bearing rod 502 extending to the inside of the lower mold 2, and the top of the load-bearing rod 502 is fixedly connected to a bearing block 506, and the threaded rod 505 is driven to rotate by starting the servo motor 501, so that the threaded block 504 and the load-bearing rod 502 slide and drive the bearing block 506 to slide inside the lower mold 2, so that the sliding height of the bearing block 506 can be adjusted according to the different lengths of the long bolts.

[0035] In this embodiment, there are four load-bearing rods 502 distributed at equal angles, and the two ends of the load-bearing rod 502 are welded between the top of the threaded block 504 and the bottom of the bearing block 506 to form an integrated structure. The use of the load-bearing rods 502 distributed at equal angles facilitates the firm support and bearing of the bearing block 506.

[0036] In this embodiment, a limiting groove 507 is provided on the inner wall of the fixing groove 508, and limiting blocks 503 are fixedly connected at both ends of the threaded block 504 and slidably cooperate with the inside of the limiting groove 507. The sliding of the limiting block 503 in the limiting groove 507 improves the stability of the up and down sliding of the thread of the threaded block 504.

[0037] The working principle and use process of the utility model are as follows: first, the sliding height of the bearing block 506 is adjusted according to the different lengths of the sprocket-shaped long strip bolts. At this time, the servo motor 501 is started to drive the threaded rod 505 to rotate, and the threaded rod 505 and the threaded block 504 are matched with each other so that the threaded block 504 slides and drives the load-bearing rod 502 to slide, thereby making the height of the bearing block 506 sliding inside the lower mold 2 adjustable according to the different lengths of the sprocket-shaped long strip bolts, thereby improving its applicability;

[0038] Then, the rib-shaped long strip bolt is placed inside the lower mold 2, and the red-hot end is exposed outside the lower mold 2. At this time, the clamping block 407 moves, driving the sliding frame 408 to slide to compress the damper 403 and the return spring 405, and then the elastic force of the return spring 405 can be used to make the sliding frame 408 move to drive the clamping block 407 to move and tightly clamp on the surface of the rib-shaped long strip bolt, thereby reducing the gap between the rib-shaped long strip bolt and the inner wall of the lower mold 2, realizing the auxiliary clamping and fixing of the rib-shaped long strip bolt, and improving the quality of the stamping processing of the rib-shaped long strip bolt nut;

[0039] Then, the driving mechanism inside the punch body 1 is used to make the linkage rod work to drive the punch head 3 to descend, so that one end of the long bolt is burned red and deformed to realize the nut punching process.

[0040] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A punching machine for processing long bolts with automatic clamping function, characterized in that: The punching machine comprises a punching machine body (1), one end of the inner top wall of the punching machine body (1) is fixedly connected to a punch head (3) via a linkage rod, one end of the inner bottom wall of the punching machine body (1) is fixedly connected to a lower die (2), a self-clamping component (4) is provided at the upper end of the inner wall of the lower die (2), and an adjusting component (5) is provided inside the punching machine body (1) below the lower die (2); The self-clamping component (4) comprises a reserved groove (409), the reserved groove (409) being formed at an equal angle on the upper end of the inner wall of the lower mold (2), a clamping groove (404) being formed inside the lower mold (2) at one end of the reserved groove (409), a damper (403) being fixedly connected to the upper and lower ends of the inner wall of the clamping groove (404), one end of the damper (403) being fixedly connected to a sliding frame (408) extending into the reserved groove (409), one end of the sliding frame (408) being fixedly connected to a clamping block (407), a return spring (405) being wound around the surface of the damper (403) at one end of the sliding frame (408), and one end of the return spring (405) being fixedly connected to the inner wall of the clamping groove (404).

2. A punching machine for processing long bolts with automatic clamping function according to claim 1, characterized in that: The inner wall of the clamping groove (404) is provided with a sliding groove (402), and two ends of one side of the sliding frame (408) are fixedly connected with sliding blocks (401) that slidably cooperate with the inside of the sliding groove (402).

3. A punching machine for processing long bolts with automatic clamping function according to claim 1, characterized in that: The upper end of one side of the clamping block (407) is in the form of a bevel, and there are five clamping blocks (407) distributed at equal angles.

4. A punching machine for processing long bolts with automatic clamping function according to claim 1, characterized in that: One side of the clamping block (407) is provided with anti-slip grooves (406) at equal intervals, and the cross-section of the anti-slip grooves (406) is in a sawtooth shape.

5. The punching machine for processing long bolts with automatic clamping function according to claim 1, characterized in that: The cross-section of the sliding frame (408) is in an inverted U shape, and one end of the sliding frame (408) is fixedly connected to one side of the clamping block (407) by means of bolts.

6. The punching machine for processing long bolts with automatic clamping function according to claim 1, characterized in that: The adjustment assembly (5) comprises a fixing groove (508), wherein the fixing groove (508) is provided at the lower end inside the punching machine body (1), a servo motor (501) is fixedly connected to the inner bottom wall of the fixing groove (508), an output end of the servo motor (501) is fixedly connected to a threaded rod (505) via a coupling, a surface of the threaded rod (505) is threadedly connected to a threaded block (504), the threaded block (504) is fixedly connected at an equal angle to a load-bearing rod (502) extending into the interior of the lower mold (2), and a bearing block (506) is fixedly connected to the top end of the load-bearing rod (502).

7. A punching machine for processing long bolts with automatic clamping function according to claim 6, characterized in that: There are four load-bearing rods (502) distributed at equal angles, and two ends of the load-bearing rods (502) are respectively welded between the top end of the threaded block (504) and the bottom end of the bearing block (506) to form an integrated structure.

8. The punching machine for processing long bolts with automatic clamping function according to claim 6, characterized in that: The inner wall of the fixing groove (508) is provided with a limiting groove (507), and both ends of the threaded block (504) are fixedly connected with limiting blocks (503) that are slidably matched with the inside of the limiting groove (507).