One mold and two outputs four-wheel electric vehicle taillight reflector bowl injection mold

By designing a reflective bowl injection mold for taillights of a one-mode double-outlet four-wheel electric vehicle, the combination of mold clamping projections and concave cavity is used to realize the synchronous forming of the reflective bowl snap structure and the side connecting screw frame, solving the problem of difficult to form the existing molds and improving the quality and production efficiency of plastic parts.

CN222697782UActive Publication Date: 2025-04-01ZHEJIANG HUABAO PLASTIC MOULD CO LTD
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Patent Information

Application Number
CN202420868716.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2025-04-01
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

The existing reflective bowl injection molds are difficult to synchronously form the snap structure and side connection screw frame of the reflective bowl, which requires secondary finishing and hole punching, resulting in lower quality and strength of the plastic parts and lower production efficiency.

Method used

A one-mode double-outlet four-wheel electric vehicle taillight reflective bowl injection mold is designed. Through the abutment and coordination of the mold clamping projection and the mold clamping cavity, the reflective bowl molding cavity and the mold clamping projection are bonded to form a complete cavity. The molten material is injected into the cavity through the injection molding parts, and the side of the reflective bowl is synchronized to connect the screw frame and the snap structure, and an integrated molding structure is adopted to reduce subsequent processing steps.

Benefits of technology

The complete cavity forming of the reflective bowl is achieved, the quality and strength of the plastic parts are improved, the secondary finishing and hole punching are reduced, the production efficiency is improved, and two plastic parts can be formed at one time.

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Abstract

The utility model belongs to the field of mold technology, and particularly relates to a one-mold double-outlet four-wheel electric vehicle taillight reflector bowl injection mold. The utility model includes an electric vehicle taillight reflector bowl molding lower mold and an electric vehicle taillight reflector bowl molding upper mold. During the injection molding process, the electric vehicle taillight reflector bowl molding lower mold and the electric vehicle taillight reflector bowl molding upper mold are brought close to each other, so that the mold protrusion and the mold concave cavity are abutted and matched, the reflector bowl molding concave cavity and the reflector bowl molding protrusion are fitted to form a complete cavity, and the molten material is injected into the cavity through the injection molding part, and the reflector bowl side frame molding lower part cooperates with the reflector bowl side frame molding upper part to synchronously mold the reflector bowl side connection screw frame, and the reflector bowl buckle molding part can synchronously mold the reflector bowl buckle structure, without the need for secondary finishing and punching after injection molding, and adopts an integrated molding structure to improve the overall quality and strength of the plastic part, and two plastic parts can be molded at one time, which greatly improves production efficiency.
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Description

Technical Field

[0001] The utility model belongs to the technical field of molds and relates to a one-mold double-outlet injection mold for a reflective bowl of a taillight of a four-wheel electric vehicle. Background Art

[0002] At present, the electric vehicle market is increasing day by day. Among them, the electric vehicle taillight reflector bowl is one of the electric vehicle parts, and the demand is relatively large. The electric vehicle taillight reflector bowl is made of plastic material and is generally mass-produced by injection molds. During the injection molding process, it is difficult for the existing reflector bowl injection mold to simultaneously mold the buckle structure and the side connecting screw frame of the reflector bowl plastic part. After injection molding, secondary finishing and punching are still required. The overall quality and strength of the plastic part are relatively general, and the production efficiency of molding one plastic part at a time is also low. Therefore, it is urgent to design a one-mold double-out four-wheel electric vehicle taillight reflector bowl injection mold that can overcome the above defects.

[0003] In order to overcome the shortcomings of the prior art, people have proposed various solutions through continuous exploration. For example, a Chinese patent discloses an injection mold for a special-shaped reflective bowl of an electric vehicle signal light [application number: 202120456765.1], which includes a fixed module and a movable module. The fixed module has a circular boss protruding downward on the mold surface, and the movable module has a concave truncated cone groove on the mold surface. The circular boss and the truncated cone groove are relatively matched with the bottom of the truncated cone groove of the movable module. The bottom of the truncated cone groove is provided with a vertically arranged buffer abutment block, and the buffer abutment block extends out of the bottom of the truncated cone groove of the movable module for elastic buffering against the circular boss of the fixed module. Summary of the invention

[0004] The utility model aims to solve the above problems and provides a one-mold double-outlet injection mold for a reflective bowl of a taillight of a four-wheel electric vehicle.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A one-mold double-out injection mold for a reflective bowl of a taillight of a four-wheel electric vehicle, comprising a lower mold for forming a reflective bowl of a taillight of an electric vehicle and an upper mold for forming a reflective bowl of a taillight of an electric vehicle, an injection molded part is arranged above the upper mold for forming a reflective bowl of a taillight of an electric vehicle, a clamping protrusion is arranged in the lower mold for forming the reflective bowl of the taillight of the electric vehicle, two reflective bowl forming concave cavities symmetrical along the center line of the clamping protrusion are arranged in the clamping protrusion, a reflective bowl buckle forming part is arranged in the reflective bowl forming concave cavity, a reflective bowl side frame forming lower part is arranged in the clamping protrusion, a clamping cavity is arranged at the bottom of the upper mold for forming the reflective bowl of the taillight of the electric vehicle, two reflective bowl forming protrusions symmetrical along the center line of the clamping cavity are arranged in the clamping cavity, a reflective bowl side frame forming upper part is also arranged in the clamping cavity, the reflective bowl side frame forming lower part is arranged opposite to the reflective bowl side frame forming upper part, and the reflective bowl forming concave cavity is arranged opposite to the reflective bowl forming protrusion.

[0007] In the above-mentioned one-mold double-outlet four-wheel electric vehicle taillight reflector bowl injection mold, the reflector bowl snap-on molding part includes a plurality of snap-on molding protrusions arranged in the reflector bowl molding cavity, and the snap-on molding protrusions correspond to the positions of the reflector bowl molding protrusions and have matching shapes.

[0008] In the above-mentioned one-mold double-outlet four-wheel electric vehicle taillight reflector bowl injection mold, the reflective bowl side frame molding lower part includes a plurality of side frame molding cavities arranged in the mold protrusion, and the reflective bowl side frame molding upper part includes a plurality of side frame molding protrusions arranged in the mold cavity, and the side frame molding cavities and the side frame molding protrusions are relatively positioned and have matching shapes.

[0009] In the above-mentioned one-mold double-outlet four-wheel electric vehicle taillight reflector bowl injection mold, a molding partition is provided between the side frame molding cavity and the reflector bowl molding cavity.

[0010] In the above-mentioned one-mold double-outlet four-wheel electric vehicle taillight reflector bowl injection mold, the bottom of the reflector bowl molding protrusion has a grille protrusion pattern, and the reflector bowl molding protrusion and the side frame molding protrusion are arranged alternately.

[0011] In the above-mentioned one-mold double-outlet four-wheel electric vehicle taillight reflector bowl injection mold, the injection molded part includes an injection molding main board arranged above the electric vehicle taillight reflector bowl molding upper mold, and the injection molding main board is provided with an injection molding main hole.

[0012] In the above-mentioned one-mold double-outlet four-wheel electric vehicle taillight reflector bowl injection mold, an injection molding diverter is provided in the mold clamping protrusion, and the injection molding diverter is connected to the injection molding main hole.

[0013] In the above-mentioned one-mold double-outlet four-wheel electric vehicle taillight reflector bowl injection mold, the injection molded flow diverter includes an injection molded receiving hole groove and two injection molded flow diverter channels arranged in the mold clamping protrusion.

[0014] In the above-mentioned one-mold double-out four-wheel electric vehicle taillight reflector bowl injection mold, a plurality of straight push rods in the middle of the plastic part and straight push rods on the side of the plastic part are arranged below the lower mold for forming the electric vehicle taillight reflector bowl, and the straight push rods in the middle of the plastic part and the straight push rods on the side of the plastic part are arranged in an alternating manner.

[0015] In the above-mentioned one-mold double-outlet four-wheel electric vehicle taillight reflector bowl injection mold, a push rod fixing plate is also provided under the electric vehicle taillight reflector bowl molding lower mold, and the straight push rod in the middle of the plastic part and the straight push rod on the side of the plastic part are respectively connected to the push rod fixing plate.

[0016] Compared with the existing technology, the advantages of the utility model are:

[0017] 1. In the injection molding process of the utility model, the lower mold for forming the reflective bowl of the electric vehicle taillight and the upper mold for forming the reflective bowl of the electric vehicle taillight are brought close to each other, so that the mold protrusion and the mold concave cavity are abutted and matched, the reflective bowl molding concave cavity and the reflective bowl molding protrusion are fitted to form a complete cavity, and the molten material is injected into the cavity through the injection molding part, and the lower molding part of the reflective bowl side frame is matched with the upper molding part of the reflective bowl side frame to synchronously form the reflective bowl side connecting screw frame, and the reflective bowl buckle molding part can synchronously form the reflective bowl buckle structure, without the need for secondary finishing and punching after injection molding, and adopts an integrated molding structure to improve the overall quality and strength of the plastic part, and two plastic parts can be molded at one time, which greatly improves the production efficiency.

[0018] 2. The raised grille pattern in the utility model can simultaneously form the bottom grille pattern of the reflective bowl plastic part, without the need for secondary pattern processing, thus shortening the processing steps.

[0019] Other advantages, objectives and features of the present invention will be embodied in part through the following description, and in part will be understood by those skilled in the art through research and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of the utility model.

[0021] Figure 2 It is a partial structural schematic diagram of the utility model.

[0022] Figure 3 It is a structural schematic diagram of the upper die for forming the reflective bowl of the electric vehicle taillight.

[0023] Figure 4 It is a partial structural schematic diagram of the utility model in another direction.

[0024] In the figure: lower mold 1 for forming a reflective bowl of an electric vehicle tail light, upper mold 2 for forming a reflective bowl of an electric vehicle tail light, injection molded part 3, mold closing protrusion 4, reflective bowl molding cavity 5, reflective bowl buckle molding part 6, reflective bowl side frame molding lower part 7, mold closing cavity 8, reflective bowl molding protrusion 9, reflective bowl side frame molding upper part 10, buckle molding protrusion 11, side frame molding cavity 12, side frame molding protrusion 13, molding partition 14, grille protrusion pattern 15, injection molded main board 16, injection molded main hole 17, injection molded diverter 18, injection molded receiving hole groove 19, injection molded diverter channel 20, straight push rod 21 in the middle of the plastic part, straight push rod 22 on the side of the plastic part, and push rod fixing plate 23. DETAILED DESCRIPTION

[0025] The utility model is further described below in conjunction with the accompanying drawings.

[0026] like Figure 1-4As shown, a one-mold double-outlet four-wheel electric vehicle taillight reflector bowl injection mold comprises an electric vehicle taillight reflector bowl molding lower mold 1 and an electric vehicle taillight reflector bowl molding upper mold 2, an injection molded part 3 is arranged above the electric vehicle taillight reflector bowl molding upper mold 2, a mold clamping protrusion 4 is arranged in the electric vehicle taillight reflector bowl molding lower mold 1, two reflector bowl molding concave cavities 5 symmetrical along the center line of the mold clamping protrusion 4 are arranged in the mold clamping protrusion 4, and a reflector bowl buckle molding part 6 is arranged in the reflector bowl molding concave cavity 5 The mold protrusion 4 is provided with a reflective bowl side frame molding lower part 7, the electric vehicle taillight reflective bowl molding upper mold 2 is provided with a mold cavity 8 at the bottom, the mold cavity 8 is provided with two reflective bowl molding protrusions 9 symmetrical along the center line of the mold cavity 8, and the mold cavity 8 is also provided with a reflective bowl side frame molding upper part 10, the reflective bowl side frame molding lower part 7 is arranged opposite to the reflective bowl side frame molding upper part 10, and the reflective bowl molding cavity 5 is arranged opposite to the reflective bowl molding protrusion 9.

[0027] In this embodiment, during the injection molding process, the electric vehicle taillight reflective bowl molding lower mold 1 and the electric vehicle taillight reflective bowl molding upper mold 2 are brought close to each other, so that the mold protrusion 4 and the mold cavity 8 are abutted and matched, the reflective bowl molding cavity 5 and the reflective bowl molding protrusion 9 are fitted to form a complete cavity, and the molten material is injected into the cavity through the injection molding part 3, and the reflective bowl side frame molding lower part 7 and the reflective bowl side frame molding upper part 10 are matched to synchronously mold the reflective bowl side connecting screw frame, and the reflective bowl buckle molding part 6 can synchronously mold the reflective bowl buckle structure, and there is no need for secondary finishing and punching after injection molding. An integrated molding structure is adopted to improve the overall quality and strength of the plastic part, and two plastic parts can be molded at one time, which greatly improves the production efficiency.

[0028] Combination Figure 1-4 As shown, the reflective bowl buckle molding portion 6 includes a plurality of buckle molding protrusions 11 arranged in the reflective bowl molding cavity 5 , and the buckle molding protrusions 11 correspond to the reflective bowl molding protrusions 9 in position and match in shape.

[0029] Specifically, during the injection molding process, the buckle molding protrusion 11 can simultaneously mold the reflective bowl buckle structure, eliminating the need for secondary finishing after injection molding, thereby improving the overall quality and strength of the plastic part.

[0030] Combination Figure 2 , Figure 3 As shown, the reflective bowl side frame molding lower part 7 includes a plurality of side frame molding cavities 12 arranged in the mold protrusion 4, and the reflective bowl side frame molding upper part 10 includes a plurality of side frame molding protrusions 13 arranged in the mold cavity 8, and the side frame molding cavities 12 and the side frame molding protrusions 13 are relatively positioned and have matching shapes.

[0031] In this embodiment, during the injection molding process, the side frame molding cavity 12 cooperates with the side frame molding protrusion 13 to synchronously mold the side connecting screw frame of the reflective bowl. There is no need for secondary finishing and punching after injection molding. An integrated molding structure is adopted to improve the overall quality and strength of the plastic part.

[0032] A forming partition 14 is provided between the side frame forming cavity 12 and the reflective bowl forming cavity 5 .

[0033] In this embodiment, the molding partition 14 is used to assist in molding the side connection screw frame structure of the reflective bowl.

[0034] Combination Figure 3 As shown, the bottom of the reflective bowl forming protrusion 9 has a grille protrusion pattern 15, and the reflective bowl forming protrusion 9 and the side frame forming protrusion 13 are arranged alternately.

[0035] In this embodiment, the grille protrusion pattern 15 can simultaneously form the bottom grille pattern of the reflective bowl plastic part, without the need for secondary pattern processing, thus shortening the processing steps.

[0036] The injection molded part 3 includes an injection molded main board 16 arranged above the upper mold 2 for forming the reflective bowl of the electric vehicle taillight, and an injection molded main hole 17 is arranged in the injection molded main board 16. An injection molded diverter 18 is arranged in the mold clamping protrusion 4, and the injection molded diverter 18 is connected to the injection molded main hole 17.

[0037] In this embodiment, during the injection molding process, the molten material is injected into the injection diverter 18 through the injection main hole 17 in the injection main board 16, and is diverted by the injection diverter 18 to simultaneously inject the molten material into the two cavities, thereby accelerating the injection molding rate.

[0038] Combination Figure 2 As shown, the injection molding flow divider 18 includes an injection molding receiving hole groove 19 and two injection molding flow dividers 20 arranged in the mold clamping protrusion 4.

[0039] In this embodiment, during the injection molding process, the molten material is injected into the injection receiving hole groove 19 through the injection main hole 17 in the injection main board 16, and is diverted through two injection branch channels 20, so that the molten material is simultaneously injected into the two cavities, thereby accelerating the injection molding rate.

[0040] Combination Figure 1-4 As shown, a plurality of straight push rods 21 in the middle of the plastic part and straight push rods 22 on the side of the plastic part are arranged below the lower mold 1 for forming the reflective bowl of the electric vehicle taillight. The straight push rods 21 in the middle of the plastic part and the straight push rods 22 on the side of the plastic part are arranged alternately. A push rod fixing plate 23 is also provided below the lower mold 1 for forming the reflective bowl of the electric vehicle taillight. The straight push rods 21 in the middle of the plastic part and the straight push rods 22 on the side of the plastic part are respectively connected to the push rod fixing plate 23.

[0041] In this embodiment, after the injection molding is completed, the mold is opened, and the middle and side parts of the molded plastic part can be synchronously ejected through the straight ejector rod 21 in the middle of the plastic part and the straight ejector rod 22 on the side of the plastic part. The ejection area is large and the ejection range is wide. The ejector rod fixing plate 23 is used to connect and fix the straight ejector rod 21 in the middle of the plastic part and the straight ejector rod 22 on the side of the plastic part to facilitate ejection and demolding.

[0042] The working principle of the utility model is:

[0043] During the injection molding process, the lower mold 1 for forming the reflective bowl of the electric vehicle taillight and the upper mold 2 for forming the reflective bowl of the electric vehicle taillight are brought close to each other, so that the mold protrusion 4 and the mold concave cavity 8 are abutted and matched, the reflective bowl forming concave cavity 5 and the reflective bowl forming protrusion 9 are fitted to form a complete cavity, and the molten material is injected into the injection receiving hole groove 19 through the injection main hole 17 in the injection main board 16, and is diverted through two injection branch channels 20, so that the molten material is injected into the two cavities simultaneously, which speeds up the injection molding rate. The buckle molding protrusion 11 can synchronously form the reflective bowl buckle structure, and the side frame molding concave cavity 12 cooperates with the side frame molding protrusion 13 to synchronously form the reflective bowl side connecting screw frame. There is no need for secondary finishing and punching after injection molding. An integrated molding structure is adopted to improve the overall quality and strength of the plastic part.

[0044] The forming partition 14 is used to assist in forming the side connection screw frame structure of the reflective bowl.

[0045] The grille raised pattern 15 can simultaneously form the bottom grille pattern of the reflective bowl plastic part, without the need for secondary pattern processing, thus shortening the processing steps.

[0046] After the injection molding is completed, the mold is opened, and the middle and side parts of the molded plastic part can be synchronously ejected through the straight ejector rod 21 in the middle of the plastic part and the straight ejector rod 22 on the side of the plastic part. The ejection area is large and the ejection range is wide. The ejector rod fixing plate 23 is used to connect and fix the straight ejector rod 21 in the middle of the plastic part and the straight ejector rod 22 on the side of the plastic part to facilitate ejection and demolding.

[0047] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways without departing from the spirit of the present invention.

[0048] Although this article uses more terms such as lower mold 1 for forming a reflective bowl of an electric vehicle taillight, upper mold 2 for forming a reflective bowl of an electric vehicle taillight, injection molded part 3, mold closing protrusion 4, reflective bowl forming cavity 5, reflective bowl buckle forming part 6, reflective bowl side frame forming lower part 7, mold closing cavity 8, reflective bowl forming protrusion 9, reflective bowl side frame forming upper part 10, buckle forming protrusion 11, side frame forming cavity 12, side frame forming protrusion 13, forming partition 14, grille protrusion pattern 15, injection molding main board 16, injection molding main hole 17, injection molding diverter 18, injection molding receiving hole groove 19, injection molding diverter 20, straight push rod 21 in the middle of the plastic part, straight push rod 22 on the side of the plastic part, and push rod fixing plate 23, the possibility of using other terms is not excluded. The use of these terms is only for the purpose of more conveniently describing and explaining the essence of the utility model, and interpreting them as any additional restrictions is contrary to the spirit of the utility model.

Claims

1. A one-mold double-outlet four-wheel electric vehicle taillight reflector bowl injection mold, comprising an electric vehicle taillight reflector bowl molding lower mold (1) and an electric vehicle taillight reflector bowl molding upper mold (2), characterized in that: An injection molded part (3) is provided above the upper mold (2) for forming the reflective bowl of the electric vehicle tail light, a mold clamping protrusion (4) is provided inside the lower mold (1) for forming the reflective bowl of the electric vehicle tail light, two reflective bowl forming concave cavities (5) symmetrical along the center line of the mold clamping protrusion (4) are provided inside the mold clamping protrusion (4), a reflective bowl buckle forming part (6) is provided inside the reflective bowl forming concave cavity (5), a reflective bowl side frame forming lower part (7) is provided inside the mold clamping protrusion (4), and the electric A mold cavity (8) is provided at the bottom of a taillight reflector bowl forming upper mold (2), two reflector bowl forming protrusions (9) are provided in the mold cavity (8) and are symmetrical along the center line of the mold cavity (8), a reflector bowl side frame forming upper part (10) is also provided in the mold cavity (8), the reflector bowl side frame forming lower part (7) is arranged opposite to the reflector bowl side frame forming upper part (10), and the reflector bowl forming cavity (5) is arranged opposite to the reflector bowl forming protrusions (9).

2. The one-mold-double-outlet four-wheel electric vehicle taillight reflector bowl injection mold according to claim 1, characterized in that: The reflective bowl buckle forming part (6) comprises a plurality of buckle forming protrusions (11) arranged in the reflective bowl forming cavity (5); the buckle forming protrusions (11) correspond to the positions of the reflective bowl forming protrusions (9) and have matching shapes.

3. The one-mold-double-outlet four-wheel electric vehicle taillight reflector bowl injection mold according to claim 2, characterized in that: The reflective bowl side frame molding lower part (7) includes a plurality of side frame molding concave cavities (12) arranged in the mold clamping protrusion (4), and the reflective bowl side frame molding upper part (10) includes a plurality of side frame molding protrusions (13) arranged in the mold clamping cavity (8), and the side frame molding concave cavities (12) and the side frame molding protrusions (13) are relatively positioned and have matching shapes.

4. The one-mold-double-outlet four-wheel electric vehicle taillight reflector bowl injection mold according to claim 3, characterized in that: A forming partition (14) is provided between the side frame forming cavity (12) and the reflective bowl forming cavity (5).

5. The one-mold-double-outlet four-wheel electric vehicle taillight reflector bowl injection mold according to claim 4, characterized in that: The bottom of the reflective bowl forming protrusion (9) has a grille protrusion pattern (15), and the reflective bowl forming protrusion (9) and the side frame forming protrusion (13) are arranged in an alternating manner.

6. The one-mold-double-outlet four-wheel electric vehicle taillight reflector bowl injection mold according to claim 5, characterized in that: The injection molded part (3) comprises an injection molded main board (16) arranged above the upper mold (2) for forming the reflective bowl of the electric vehicle taillight, and an injection molded main hole (17) is provided in the injection molded main board (16).

7. The one-mold-double-outlet four-wheel electric vehicle taillight reflector bowl injection mold according to claim 6, characterized in that: An injection molding flow divider (18) is arranged inside the mold clamping protrusion (4), and the injection molding flow divider (18) is connected to the injection molding main hole (17).

8. The one-mold-double-outlet four-wheel electric vehicle taillight reflector bowl injection mold according to claim 7, characterized in that: The injection molding flow dividing component (18) comprises an injection molding receiving hole groove (19) arranged in the mold clamping protrusion (4) and two injection molding flow dividing channels (20).

9. The one-mold-double-outlet four-wheel electric vehicle taillight reflector bowl injection mold according to claim 8, characterized in that: A plurality of straight push rods (21) in the middle of the plastic part and straight push rods (22) on the side of the plastic part are arranged below the lower mold (1) for forming the reflective bowl of the electric vehicle taillight. The straight push rods (21) in the middle of the plastic part and the straight push rods (22) on the side of the plastic part are arranged in a staggered manner.

10. The one-mold-double-outlet four-wheel electric vehicle taillight reflector bowl injection mold according to claim 9, characterized in that: A push rod fixing plate (23) is also provided below the lower mold (1) for forming the reflective bowl of the electric vehicle taillight, and the straight push rod (21) in the middle of the plastic part and the straight push rod (22) on the side of the plastic part are respectively connected to the push rod fixing plate (23).

Citation Information

Patent Citations

  • Injection mold for special-shaped reflective bowl of electric vehicle signal lamp

    CN214491410U