Cable material irradiation cross-linking equipment
By designing a cable material irradiation crosslinking device including a horizontal cylinder body, a guide channel, annular guide rail, an electric travel slider, a lamp fixing plate, an electric lift rack, an irradiation lamp, a shrink-sliding trough, a light sensor, a smoking channel, a pumping fan and a control center, the problems of uneven light and smoke obstacles in the prior art are solved, and uniformity of the irradiation curing of the cable material and efficient operation of the equipment are achieved.
Patent Information
- Application Number
- CN202420689734.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-07
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-04-07
AI Technical Summary
When the existing ultraviolet irradiation crosslinking light device is cured, the light is not uniform enough, which affects the uniformity of the cable curing. At the same time, when the cable passes through the middle of the equipment, more smoke and heat will be generated. The smoke will easily adhere to the wall of the quartz tube to form obstacles, reducing the radiation effect.
A cable material irradiation cross-linking device is designed, including a horizontal cylinder body, a material through groove, annular guide rail, an electric travel slider, a lamp fixing plate, an electric lift rack, an irradiation lamp, a shrink-sliding material through groove, a light sensor, a smoking channel, a pumping fan and a control center. Through the cooperation of the electric travel slider and the electric lifting frame, the equipment can automatically adjust the position of the irradiation light source to ensure the uniformity of light; at the same time, the smoking channel and the air fan are used to timely discharge smoke and heat generated by the irradiation cross-linking to avoid smoke obstruction.
The uniformity of cable material radiation curing is achieved, smoke obstacles are avoided, and the radiation effect of the equipment is improved.
Smart Images

Figure CN222697877U_ABST
Abstract
Description
[Technical field]
[0001] The utility model relates to the technical field of cable material processing equipment, in particular to the technical field of cable material radiation cross-linking equipment. [Background technology]
[0002] Plastics used for insulation and sheathing of wires and cables are commonly known as cable materials. During the cable production process, the cable needs to be passed through an extruder so that a layer of cable material is wrapped around the outside of the cable to ensure the service life and safety of the cable. Irradiation cross-linked cables are environmentally friendly, safe, have a long life, and have special heat resistance, chemical resistance, and radiation resistance. After the cable material on the irradiation cross-linked cable is extruded, the cable needs to be irradiated and cured by ultraviolet light before it can be reeled up. The existing ultraviolet light irradiation cross-linking lighting device is not uniform during curing irradiation, which affects the uniformity of cable curing. At the same time, when the cable passes through the middle of the equipment for irradiation cross-linking, it often produces more smoke and heat. The smoke easily adheres to the wall of the quartz tube to form an obstacle and reduce the irradiation effect. [Contents of the utility model]
[0003] The purpose of the utility model is to solve the problems in the prior art and to propose a cable material radiation cross-linking device, which can automatically adjust the position of the radiation light source to ensure the uniformity of the radiation curing of the cable material. At the same time, it can also discharge the smoke and heat generated by the radiation cross-linking in time to avoid the smoke hindering the radiation effect of the equipment.
[0004] In order to achieve the above-mentioned purpose, the utility model proposes a cable material irradiation cross-linking device, including a horizontal cylinder body, a material guide groove, an annular guide rail, an electric stroke slider, a lamp fixing plate, an electric lifting frame, an irradiation lamp, a reduced diameter material groove, a light sensor, a smoke extraction channel, an exhaust fan and a control center. The material guide grooves are symmetrically arranged on the front and rear sides of the horizontal cylinder body, and the material guide grooves are arranged along the axis center line of the horizontal cylinder body. A plurality of annular guide rails are evenly arranged around the inside of the horizontal cylinder body, and a lamp fixing plate is installed on the annular guide rail through an electric stroke slider. An irradiation lamp is installed on the lamp fixing plate through an electric lifting frame, a reduced diameter material feeding groove is arranged in the middle of the horizontal cylinder body, a plurality of light sensors are evenly arranged around the outer side of the opening of the reduced diameter material feeding groove, a plurality of smoke extraction channels are arranged around the inner side wall of the reduced diameter material feeding groove, the smoke extraction channels are connected with the exhaust fan, the exhaust fan is arranged on the outer side surface of the horizontal cylinder body, the control center is arranged on the outer side surface of the horizontal cylinder body, and the control center is respectively connected one by one with the electric travel slider, the electric lifting frame, the irradiation lamp, the light sensor and the exhaust fan.
[0005] Preferably, there are multiple lamp fixing plates, and the lamp fixing plates are arranged along the axial direction of the horizontal cylindrical body. The bottom of the lamp fixing plates is connected to multiple annular guide rails through an electric travel slider.
[0006] Preferably, the electric lifting frame is arranged along the radial direction of the horizontal cylinder body.
[0007] Preferably, the irradiation lamp comprises an ultraviolet irradiation lamp and a reflective lamp holder, and the ultraviolet irradiation lamp is detachably arranged in the reflective lamp holder.
[0008] Preferably, the reduced diameter material passage trough is arranged along the axis center line of the horizontal cylindrical body, the diameter of the reduced diameter material passage trough is the same as the diameter of the material guiding trough, and the light sensor is evenly arranged around the front and rear sides of the reduced diameter material passage trough.
[0009] Preferably, a smoke filter box is detachably provided at the outlet end of the exhaust fan.
[0010] The beneficial effects of the utility model are as follows: the utility model combines a horizontal cylinder body, a material guiding groove, an annular guide rail, an electric travel slider, a lamp fixing plate, an electric lifting frame, an irradiation lamp, a reduced diameter material guiding groove, a light sensor, a smoke extraction channel, an exhaust fan and a control center together, and after experimental optimization, can enable the equipment to automatically adjust the position of the irradiation light source to ensure the uniformity of the irradiation curing of the cable material, and at the same time can promptly discharge the smoke and heat generated by the irradiation cross-linking to avoid the smoke hindering the irradiation effect of the equipment.
[0011] The features and advantages of the present invention will be described in detail through embodiments in conjunction with the accompanying drawings.
Brief Description of the Drawings
[0012] Figure 1 It is a structural schematic diagram of the cable material radiation cross-linking equipment of the utility model.
[0013] In the figure: 1-horizontal cylinder body, 2-material guide groove, 3-annular guide rail, 4-electric travel slider, 5-lamp fixing plate, 6-electric lifting frame, 7-irradiation lamp, 8-reducing diameter material guide groove, 9-light sensor, 10-smoke extraction channel, 11-exhaust fan, 12-control center. [Specific implementation method]
[0014] See also Figure 1The utility model cable material radiation cross-linking equipment comprises a horizontal cylinder body 1, a material guide groove 2, a circular guide rail 3, an electric travel slider 4, a lamp fixing plate 5, an electric lifting frame 6, an irradiation lamp 7, a reduced diameter material groove 8, a light sensor 9, a smoke extraction channel 10, an exhaust fan 11 and a control center 12. The material guide groove 2 is symmetrically arranged on the front and rear sides of the horizontal cylinder body 1. The material guide groove 2 is arranged along the axis of the horizontal cylinder body 1. The interior of the horizontal cylinder body 1 is A plurality of annular guide rails 3 are evenly arranged around the annular guide rails 3, a lamp fixing plate 5 is installed on the annular guide rails 3 through an electric travel slider 4, an irradiation lamp 7 is installed on the lamp fixing plate 5 through an electric lifting frame 6, a reduced diameter material feeding groove 8 is arranged in the middle of the horizontal cylindrical body 1, a plurality of light sensors 9 are evenly arranged around the opening outside of the reduced diameter material feeding groove 8, a plurality of smoke extraction channels 10 are arranged around the inner side wall of the reduced diameter material feeding groove 8, and the smoke extraction channel 10 is connected to the exhaust fan 11, The exhaust fan 11 is arranged on the outer side of the horizontal cylindrical body 1, and the control center 12 is arranged on the outer side of the horizontal cylindrical body 1. The control center 12 is respectively connected to the electric stroke slider 4, the electric lifting frame 6, the irradiation lamp 7, the light sensor 9 and the exhaust fan 11. There are multiple lamp fixing plates 5, and the lamp fixing plates 5 are arranged along the axial direction of the horizontal cylindrical body 1. The bottom of the lamp fixing plate 5 is connected to multiple annular guide rails 3 through the electric stroke slider 4. The electric lifting frame 6 is arranged along the radial direction of the horizontal cylindrical body 1. The irradiation lamp 7 includes an ultraviolet irradiation lamp and a reflective lamp holder. The ultraviolet irradiation lamp is detachably arranged in the reflective lamp holder. The reduced diameter material trough 8 is arranged along the axial center line of the horizontal cylindrical body 1. The diameter of the reduced diameter material trough 8 is the same as the diameter of the material guide trough 2. The light sensor 9 is evenly arranged around the front and rear sides of the reduced diameter material trough 8. The outlet end of the exhaust fan 11 is detachably provided with a smoke filter box.
[0015] The working process of the utility model is as follows: the cable material is introduced into the horizontal cylindrical body 1 through the material guide groove 2, the electric travel slider 4 controls the lamp fixing plate 5 to slide around on the annular guide rail 3, so as to control the irradiation angle of the irradiation lamp 7, the evenly distributed light sensor 9 senses the uniformity of light, the electric lifting frame 6 lifts and adjusts the irradiation distance from the irradiation lamp 7 to the cable material, so as to control the irradiation intensity, and the smoke exhaust channel 10 cooperates with the exhaust fan 11 to discharge the smoke and heat generated by irradiation cross-linking from the horizontal cylindrical body 1 in time.
[0016] The utility model combines a horizontal cylindrical body 1, a material guiding groove 2, an annular guide rail 3, an electric travel slider 4, a lamp fixing plate 5, an electric lifting frame 6, an irradiation lamp 7, a reduced diameter material guiding groove 8, a light sensor 9, a smoke extraction channel 10, an exhaust fan 11 and a control center 12 together, and after experimental optimization, the equipment can automatically adjust the position of the irradiation light source to ensure the uniformity of the irradiation curing of the cable material, and at the same time can timely discharge the smoke and heat generated by the irradiation cross-linking to avoid the smoke hindering the irradiation effect of the equipment.
[0017] The above embodiments are intended to illustrate the present invention, not to limit the present invention. Any solution that is a simple transformation of the present invention falls within the protection scope of the present invention.
Claims
1. Cable material radiation cross-linking equipment, characterized by: The invention comprises a horizontal cylindrical body (1), a material guide groove (2), an annular guide rail (3), an electric stroke slider (4), a lamp fixing plate (5), an electric lifting frame (6), an irradiation lamp (7), a reduced diameter material guide groove (8), a light sensor (9), a smoke extraction channel (10), an exhaust fan (11) and a control center (12). The material guide groove (2) is symmetrically arranged on the front and rear sides of the horizontal cylindrical body (1). The material guide groove (2) is arranged along the axis of the horizontal cylindrical body (1). A plurality of annular guide rails (3) are evenly arranged around the inside of the horizontal cylindrical body (1). A lamp fixing plate (5) is installed on the annular guide rail (3) via an electric stroke slider (4). The lamp fixing plate (5) is installed on the lamp fixing plate (5) via an electric The lifting frame (6) is equipped with an irradiation lamp (7), and a reduced diameter material feeding groove (8) is arranged in the middle of the horizontal cylindrical body (1). A plurality of light sensors (9) are evenly arranged around the outer side of the opening of the reduced diameter material feeding groove (8). A plurality of smoke extraction channels (10) are arranged around the inner wall of the reduced diameter material feeding groove (8). The smoke extraction channels (10) are connected with an exhaust fan (11), and the exhaust fan (11) is arranged on the outer side of the horizontal cylindrical body (1). The control center (12) is arranged on the outer side of the horizontal cylindrical body (1), and the control center (12) is respectively connected to the electric travel slider (4), the electric lifting frame (6), the irradiation lamp (7), the light sensor (9) and the exhaust fan (11).
2. The cable material radiation cross-linking equipment according to claim 1, characterized in that: There are a plurality of lamp fixing plates (5), and the lamp fixing plates (5) are arranged along the axial direction of the horizontal cylindrical body (1). The bottom of the lamp fixing plates (5) is connected to a plurality of annular guide rails (3) via an electric travel slider (4).
3. The cable material radiation cross-linking equipment according to claim 1, characterized in that: The electric lifting frame (6) is arranged along the radial direction of the horizontal cylindrical body (1).
4. The cable material radiation cross-linking equipment according to claim 1, characterized in that: The irradiation lamp (7) comprises an ultraviolet irradiation lamp and a reflective lamp holder, wherein the ultraviolet irradiation lamp is detachably arranged in the reflective lamp holder.
5. The cable material radiation cross-linking equipment according to claim 1, characterized in that: The reduced diameter material passage groove (8) is arranged along the axis center line of the horizontal cylindrical body (1), the diameter of the reduced diameter material passage groove (8) is the same as the diameter of the material guiding passage groove (2), and the light sensor (9) is evenly arranged around the front and rear sides of the reduced diameter material passage groove (8).
6. The cable material radiation cross-linking equipment according to claim 1, characterized in that: The outlet end of the exhaust fan (11) is detachably provided with a smoke filter box.