A rubber ring assembly mechanism for automatic assembly of pipe joints

By designing an automatic assembly mechanism of rubber ring for pipe joints, including a feeding device, a feeding rack, a vibrating plate, a first material collection device and a second material collection device, the problem of manual operation of rubber ring assembly in the prior art is solved, and the automatic opening and installation of rubber rings is realized, and the production efficiency and assembly quality are improved.

CN222697962UActive Publication Date: 2025-04-01绍兴职业技术学院 +1
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Patent Information

Application Number
CN202421442442.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-04-01
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

In the prior art, the assembly of the rubber ring of the pipe joint requires manual operation, which is time-consuming and labor-intensive and can easily lead to the rubber ring being installed in a crooked manner, and the full automatic assembly cannot be achieved.

Method used

A rubber ring assembly mechanism for automatic assembly of pipe joints is designed, including a feeding device, a feeding rack, a vibrating plate, a first feeding device and a second feeding device. Through the coordinated work of these devices, the rubber ring can be automatically stretched and mounted to the pipe joint.

Benefits of technology

It realizes automatic assembly of rubber rings, improves production efficiency, is suitable for integrated assembly equipment, and is more reasonable and efficient in assembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rubber ring assembly mechanism for automatic assembly of pipe joints, comprising a feeding device, a discharging frame, a vibration plate, and a rubber ring. The rubber ring is arranged in the vibration plate, the discharging frame comprises a material receiving seat and a spreading seat, the vibration plate sends the rubber ring to the material receiving seat, the feeding device is located above the discharging frame, the feeding device comprises a transverse movement device and a lifting device, the lifting device comprises a first material taking device and a second material taking device, the lifting device can move along the transverse movement device, the first material taking device and the second material taking device can be lifted up and down, the rubber ring at the material receiving seat is sent to the spreading seat for spreading through the first material taking device, and the rubber ring spread at the spreading seat is installed on the pipe joint through the second material taking device. The utility model spreads the rubber ring through the first material taking device, and spreads and installs the rubber ring through the second material taking device, so that the installation process is automated, the production efficiency is high, and it is suitable for integrated assembly equipment.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipe joint assembly equipment, and more specifically to a rubber ring assembly mechanism for automatic assembly of pipe joints. Background Art

[0002] In the prior art, pipe joints are used to connect pipelines, and are generally two-way or three-way joints. Each pipe end of the pipe joint needs to be installed with multiple rubber rings, plastic rings, steel rings, etc. Since the rubber ring has the characteristic of elastic deformation, the existing rubber ring assembly method is mostly manual assembly. Each pipe end of the pipe joint needs to be installed with two rubber rings. Manual installation is time-consuming and labor-intensive, and it is easy to install the rubber ring crookedly, and it is impossible to complete the installation of all parts in one automated equipment. Therefore, a technical solution is needed to solve the above problems. Utility Model Content

[0003] The purpose of the utility model is to overcome the above-mentioned shortcomings of the prior art, to be able to automatically assemble a rubber ring, and to provide a rubber ring assembly mechanism for automatic assembly of a pipe joint.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] The utility model discloses a rubber ring assembly mechanism for automatic assembly of pipe joints, comprising a feeding device, a discharging frame, a vibration plate, and a rubber ring, wherein the rubber ring is arranged in the vibration plate, the discharging frame comprises a material receiving seat and a spreading seat, the vibration plate sends the rubber ring to the material receiving seat, the feeding device is located above the discharging frame, the feeding device comprises a transverse movement device and a lifting device, the lifting device comprises a first material taking device and a second material taking device, the lifting device can move along the transverse movement device, the first material taking device and the second material taking device can be lifted up and down, the rubber ring at the material receiving seat is sent to the spreading seat for spreading by the first material taking device, and the rubber ring spread at the spreading seat is installed on the pipe joint by the second material taking device.

[0006] Furthermore, a groove capable of accommodating a rubber ring is provided on the upper end surface of the material receiving seat, the material receiving seat is provided with a first slot, and an insertion plate corresponding to the first slot is provided at the lower end of the first material picking device. The insertion plate can be inserted into the first slot by lifting and lowering the first material picking device, and then the rubber ring is stretched and fixed on the insertion plate.

[0007] Furthermore, the plug plate is provided with a step, the step is located at the upper end of the plug plate, and the diameter of the circumscribed circle formed by the step portion is greater than the diameter of the rubber ring.

[0008] Furthermore, the support seat includes a socket, which is in a conical shape with a diameter gradually decreasing upward. The socket is provided with a second slot corresponding to the plug board, the second slot is open upward, the plug board is inserted into the second slot and the rubber ring on the plug board is set on the socket.

[0009] Furthermore, the expansion seat includes a guide sleeve and a spring, the spring is installed inside the guide sleeve, at least a part of the socket is located in the guide sleeve, the upper end of the spring abuts against the lower end of the socket, and the socket can slide up and down along the guide sleeve.

[0010] Furthermore, it is characterized in that the plug plate is cross-shaped, and the outer edge of the lower end of the plug plate is chamfered.

[0011] Furthermore, the second material picking device includes a sleeve, a push plate, and a cylinder. The sleeve is located at the lower end of the second material picking device, the cylinder is located above the sleeve, the push plate is driven by the cylinder, the sleeve passes through the push plate, the push plate is located at the uppermost end of the sleeve when the cylinder is extended, and the push plate is located at the lowermost end of the sleeve when the cylinder is retracted.

[0012] Furthermore, the distance between the material receiving seat and the propping seat is the same as the distance between the first material taking device and the second material taking device.

[0013] The beneficial effects of the utility model are:

[0014] 1. The utility model uses the first material taking device to open the rubber ring, and the second material taking device to open and install the rubber ring, so that the installation process is automated, the production efficiency is high, and it is suitable for integrated assembly equipment.

[0015] 2. The spacing between the material receiving seat and the spreading seat in the utility model is the same as the spacing between the first material taking device and the second material taking device. While the first material taking device sends the rubber ring at the material receiving seat to the spreading seat, the second material taking device sends the rubber ring at the spreading seat to the clamp of the pipe joint. The spreading and assembling of the rubber ring are carried out at the same time. The rubber ring assembly mechanism has higher working efficiency and more reasonable assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A schematic diagram of this embodiment.

[0017] Figure 2 for Figure 1 Enlarged view of point A in the middle.

[0018] Figure 3 for Figure 1 Enlarged view of point B in the middle.

[0019] Figure 4It is a cross-sectional view of the first material taking device and the propping seat in this embodiment.

[0020] Figure 5 It is a cross-sectional view of the second material taking device and the propping seat in this embodiment.

[0021] Figure 6 Schematic diagram of the pipe joint in this embodiment.

[0022] Figure numerals: 1. feeding device; 11. transverse movement device; 12. lifting device; 121. first material taking device; 1211. plug plate; 12111. step; 122. second material taking device; 1221. sleeve; 1222. push plate; 1223. cylinder; 2. discharging rack; 21. receiving seat; 211. first slot; 212. slot; 22. opening seat; 221. guide sleeve; 222. socket; 2221. second slot; 223. spring; 3. vibration plate; 31. discharging port; 101. pipe joint; 102. pipe end; 103. rubber ring. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in this embodiment to clearly and completely describe the technical solution in this embodiment. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0024] like Figure 1 , Figure 2 , Figure 3 As shown, this embodiment discloses a rubber ring assembly mechanism for automatic assembly of pipe joints, including a feeding device 1, a discharging rack 2, and a vibration plate 3. The rubber ring 103 is located in the vibration plate 3. The vibration plate 3 delivers the rubber ring 103 to the discharging rack 2 through the second discharging port 31. The feeding device 1 is located above the discharging rack 2. The lifting device 12 includes a first material picking device 121 and a second material picking device 122. The lifting device 12 can move along the transverse moving device 11. The first material picking device 121 and the second material picking device 122 can be lifted up and down. The discharging rack 2 includes a receiving seat 21. and a spreading seat 22, the material receiving seat 21 is provided with a first cross-shaped slot 211, and a slot 212 capable of accommodating a rubber ring 103 is provided on the upper end surface of the material receiving seat 21, and a cross-shaped plug plate 1211 corresponding to the first slot 211 is provided at the lower end of the first material picking device 121, and the plug plate 1211 can be inserted into the first slot 211 by lifting and lowering the lifting device 12, so that the rubber ring 103 is spread open by the plug plate 1211 and fixed on the plug plate 1211, and a chamfer is provided on the lower end edge of the plug plate 1211 to facilitate the spreading of the rubber ring 103 when it contacts the plug plate 1211.

[0025] like Figure 1 , Figure 2 , Figure 3 , Figure 4 As shown, the first material taking device 121 sends the rubber ring 103 at the material receiving seat 21 to the top of the expansion seat 22. The expansion seat 22 includes a guide sleeve 221, a socket 222, and a spring 223. The socket 222 is a cone with a diameter gradually decreasing upward. The socket 222 is provided with a second slot 2221 opening upward, and the second slot 2221 corresponds to the plug board 1211 for the plug board 1211 to be inserted. The step 12111 is located at the upper end of the plug board 1211. The diameter of the circumscribed circle formed by the step 12111 is greater than the diameter of the rubber ring 103. When the plug board 1211 with the rubber ring 103 is inserted downward into the second slot 2221, the rubber ring 103 is limited and blocked by the step 12111 at the upper end of the plug board 1211, and then the rubber ring 103 is expanded by the socket 222 and detached from the plug board 1211 to fix the socket 222 with the maximum diameter.

[0026] like Figure 1 , Figure 2 , Figure 3 , Figure 5 As shown, the second material taking device 122 includes a sleeve 1221, a push plate 1222, and a cylinder 1223. The sleeve 1221 is located at the lower end of the second material taking device 122, and the cylinder 1223 is located above the sleeve 1221. The push plate 1222 is driven by the cylinder 1223. The sleeve 1221 passes through the push plate 1222. When the cylinder 1223 is extended, the push plate 1222 is located at the uppermost end of the sleeve 1221. When the cylinder 1223 is retracted, the push plate 1222 is located at the lowermost end of the sleeve 1221. The spring 223 is installed inside the guide sleeve 221, and at least a part of the socket 222 is located in the guide sleeve 221. The upper end of the spring 223 abuts against the lower end of the socket 222, and the socket 222 can slide up and down along the guide sleeve 221. When the second material taking device 122 is located above the support seat 22, the second material taking device 122 descends to make the sleeve 1221 21 is sleeved and pressed downwardly against the socket 222. As the socket 222 retracts the guide sleeve 221, the rubber ring 103 on the socket 222 is sleeved on the sleeve 1221, and the second material picking device 122 completes the material picking work. The rubber ring 103 opened at the opening seat 22 is sent to the top of the fixture of the pipe joint 101 of the pipe joint 101 through the second material picking device 122. The second material picking device 122 descends to make the sleeve 1221 sleeved on the corresponding height position of the pipe end 102. The cylinder 1223 is retracted to make the push plate 1222 push the rubber ring 103 on the sleeve 1221 downward, push the rubber ring 103 downward out of the range of the sleeve 1221 and then sleeve it on the pipe end 102. The pipe end 102 facing the second material picking device 122 is changed by the rotation of the fixture of the pipe joint 101, and then the rubber ring 103 is sleeved on each pipe end 102.

[0027] like Figure 1 As shown, the spacing between the material receiving seat 21 and the opening seat 22 is the same as the spacing between the first material taking device 121 and the second material taking device 122. While the first material taking device 121 sends the rubber ring 103 at the material receiving seat 21 to the opening seat 22, the second material taking device 122 sends the rubber ring 103 at the opening seat 22 to the clamp of the pipe joint 101. The opening of the rubber ring 103 and the assembly of the rubber ring 103 are carried out simultaneously. The rubber ring 103 assembly mechanism has higher working efficiency and more reasonable assembly.

[0028] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. A rubber ring assembly mechanism for automatic assembly of pipe joints, characterized in that: The invention comprises a feeding device (1), a discharging frame (2), a vibration plate (3), and a rubber ring (103); the rubber ring (103) is arranged in the vibration plate (3); the discharging frame (2) comprises a material receiving seat (21) and a support seat (22); the vibration plate (3) sends the rubber ring (103) to the material receiving seat (21); the feeding device (1) is located above the discharging frame (2); the feeding device (1) comprises a transverse moving device (11) and a lifting device (12); the lifting device (12) comprises a first material taking device (121), a second material picking device (122), the lifting device (12) can move along the transverse moving device (11), the first material picking device (121) and the second material picking device (122) can be lifted up and down, the rubber ring (103) at the material receiving seat (21) is sent to the expansion seat (22) for expansion by the first material picking device (121), and the rubber ring (103) expanded at the expansion seat (22) is installed on the pipe joint (101) by the second material picking device (122).

2. A rubber ring assembly mechanism for automatic assembly of pipe joints according to claim 1, characterized in that: The upper end surface of the material receiving seat (21) is provided with a slot (212) capable of accommodating one of the rubber rings (103); the material receiving seat (21) is provided with a first slot (211); the lower end of the first material taking device (121) is provided with an insertion plate (1211) corresponding to the first slot (211); the insertion plate (1211) can be inserted into the first slot (211) by being lifted or lowered by the first material taking device (121), so that the rubber ring (103) is stretched open by the insertion plate (1211) and fixed on the insertion plate (1211).

3. A rubber ring assembly mechanism for automatic assembly of pipe joints according to claim 2, characterized in that: The plug plate (1211) is provided with a step (12111), and the step (12111) is located at the upper end of the plug plate (1211), and the diameter of the circumscribed circle formed by the step (12111) is greater than the diameter of the rubber ring (103).

4. A rubber ring assembly mechanism for automatic assembly of pipe joints according to claim 2, characterized in that: The support seat (22) comprises a socket (222), the socket (222) is in a conical shape with a diameter gradually decreasing upwards, the socket (222) is provided with a second slot (2221) corresponding to the plug board (1211), the second slot (2221) is open upwards, the plug board (1211) is inserted into the second slot (2221), and then the rubber ring (103) on the plug board (1211) is sleeved on the socket (222).

5. A rubber ring assembly mechanism for automatic assembly of pipe joints according to claim 4, characterized in that: The expansion seat (22) comprises a guide sleeve (221) and a spring (223); the spring (223) is installed inside the guide sleeve (221); at least a portion of the socket (222) is located inside the guide sleeve (221); the upper end of the spring (223) abuts against the lower end of the socket (222); and the socket (222) can slide up and down along the guide sleeve (221).

6. A rubber ring assembly mechanism for automatic assembly of pipe joints according to any one of claims 2 to 5, characterized in that: The inserting plate (1211) is in a cross shape, and the outer edge of the lower end of the inserting plate (1211) is chamfered.

7. A rubber ring assembly mechanism for automatic assembly of pipe joints according to claim 1, characterized in that: The second material taking device (122) comprises a sleeve (1221), a push plate (1222), and a cylinder (1223); the sleeve (1221) is located at the lower end of the second material taking device (122); the cylinder (1223) is located above the sleeve (1221); the push plate (1222) is driven by the cylinder (1223); the sleeve (1221) passes through the push plate (1222); when the cylinder (1223) is extended, the push plate (1222) is located at the uppermost end of the sleeve (1221); when the cylinder (1223) is retracted, the push plate (1222) is located at the lowermost end of the sleeve (1221).

8. The rubber ring assembly mechanism for automatic assembly of pipe joints according to claim 1, characterized in that: The distance between the material receiving seat (21) and the propping seat (22) is the same as the distance between the first material taking device (121) and the second material taking device (122).