A vacuum dust-free laminator for producing rock wool insulation boards
By introducing gear systems and lifting plates into the rock wool insulation board laminate, the automatic lifting and disengagement of the rock wool insulation board is achieved, solving the problems of removal difficulties and equipment protection, and improving the operating efficiency and equipment protection effect.
Patent Information
- Application Number
- CN202421351176.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-14
AI Technical Summary
During the lamination process of rock wool insulation board, personnel need to work hard to remove the bulky finished rock wool insulation board from the lamination table, and sliding friction is not conducive to the protection of the equipment.
A vacuum dust-free laminate for rock wool insulation board production is designed. By driving the gear system, the lifting plate and roller cooperation are used to realize the automatic lifting and disengagement of the rock wool insulation board.
This makes it easier for people to remove the rock wool insulation board, reducing the difficulty of manpower operation and improving the protection effect of the rock wool insulation board and laminate platform.
Smart Images

Figure CN222698091U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of laminators, in particular to a vacuum dust-free laminator for producing rock wool insulation boards. Background Art
[0002] In the lamination process of rock wool insulation board, a vacuum dust-free laminator is needed. When using a vacuum dust-free laminator to laminate rock wool insulation board, personnel need to place the materials for the production of rock wool insulation board on the laminating table one by one, and use the hydraulic cylinder to drive the pressing plate to pressurize the materials. After the processing is completed, the personnel manually remove the rock wool insulation board from the laminating table. Since the rock wool insulation board after lamination is relatively heavy, and there is sliding friction between the rock wool insulation board and the laminating table, the resistance is large, so it is more laborious to take out the rock wool insulation board. At the same time, due to the effect of sliding friction, it is not conducive to the protection of the rock wool insulation board and the laminating table. In view of this, we propose a vacuum dust-free laminator for the production of rock wool insulation board. Utility Model Content
[0003] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0004] The utility model discloses a vacuum dust-free laminating machine for producing rock wool insulation board, comprising a box body, a hydraulic cylinder is fixedly arranged on the top of the inner side of the box body, a rock wool insulation board pressing plate is fixedly connected to the telescopic end of the hydraulic cylinder, a laminating platform is fixedly connected in the box body below the rock wool insulation board pressing plate, a through slot is provided on the top of the laminating platform, a lifting plate is movably arranged in the box body below the laminating platform, a support is fixedly connected to the top of the lifting plate, a roller is rotatably connected to the upper part of the support through an axle, the roller is located in the through slot, guide rods are fixedly arranged at the four corner positions of the bottom of the lifting plate, the lower end of the guide rod is movably inserted in the sliding hole in the box body, a bearing is rotatably connected to the lifting plate in the box body below the lifting plate A rotating shaft, a cam is sleeved and fixed on the rotating shaft, the bottom of the lifting plate abuts on the cam, a first gear is sleeved and fixed on the middle part of the rotating shaft, a motor is fixedly installed in the box body below the rotating shaft, a second gear is sleeved and fixed on the rotating end of the motor, the second gear is meshingly connected with the first gear, a feed window is provided on the box body on one side of the laminating table, a discharge window is provided on the box body on the other side of the laminating table, the outer wall of the box body where the feed window and the discharge window are located are rotatably connected with a box door through a hinge shaft, a dust removal box is fixedly connected to the outer wall of the box body above the discharge window, the air inlet end of the dust removal box is connected to the interior of the box body, and a vacuum pump is fixedly installed at the air outlet end of the dust removal box.
[0005] Preferably, a plurality of through slots are arranged side by side at equal intervals on the top of the lamination table.
[0006] Preferably, a plurality of supports are arranged side by side at equal intervals on the top of the lifting plate, and both sides of the lifting plate slide along the inner side wall of the box body.
[0007] Preferably, a control panel is fixedly mounted on the front side of the box body, the control panel is electrically connected to an external power source via a wire, and the vacuum pump, hydraulic cylinder and motor are electrically connected to the control panel via a wire respectively.
[0008] Preferably, four cams are arranged side by side at equal intervals on the rotating shaft.
[0009] Preferably, an observation window is provided on the front side of the box body, telescopic rods are symmetrically fixedly connected to the top of the inner side of the box body on both sides of the hydraulic cylinder, and the lower ends of the telescopic rods are fixedly connected to the top of the rock wool insulation board pressure plate.
[0010] The utility model has the following beneficial effects:
[0011] The utility model discloses a vacuum dust-free laminating machine for producing rock wool insulation boards. By driving a motor to rotate, a second gear is driven to rotate, which can drive the first gear and the rotating shaft to rotate together. The rotation of the rotating shaft can drive a cam to rotate and lift a lifting plate. The upward movement of the lifting plate can drive a roller to move upward, and the rock wool insulation board is lifted up and separated from the laminating table by the roller, so that personnel can more easily take out the rock wool insulation board from the discharging window, and at the same time, the rock wool insulation board and the laminating table can be better protected, and the practical effect is better. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0013] Figure 1 This is a schematic diagram of the external structure of a vacuum dust-free laminator for producing rock wool insulation boards according to the utility model;
[0014] Figure 2 This is a schematic diagram of the internal structure of a vacuum dust-free laminator for producing rock wool insulation boards according to the utility model;
[0015] Figure 3 This is a schematic diagram of a lifting plate and related structures in a vacuum dust-free laminating machine for producing rock wool insulation boards according to the utility model.
[0016] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0017] 1. Box body; 2. Dust removal box; 3. Vacuum pump; 4. Box door; 5. Control panel; 6. Hydraulic cylinder; 7. Rock wool insulation board pressure plate; 8. Feed window; 9. Laminating table; 91. Through slot; 10. Lifting plate; 101. Support; 102. Roller; 103. Guide rod; 11. Rotating shaft; 12. Cam; 13. First gear; 14. Second gear; 15. Motor; 16. Discharge window. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] See also Figure 1-3 As shown, the utility model provides a technical solution:
[0020] Embodiment 1: A vacuum dust-free laminator for producing rock wool insulation board, comprising a box body 1, a hydraulic cylinder 6 is fixedly installed on the top of the inner side of the box body 1, and the telescopic end of the hydraulic cylinder 6 is fixedly connected to the rock wool insulation board pressing plate 7, and the top of the inner side of the box body 1 on both sides of the hydraulic cylinder 6 is symmetrically fixedly connected with telescopic rods, and the lower end of the telescopic rod is fixedly connected to the top of the rock wool insulation board pressing plate 7, which is used to guide the rock wool insulation board pressing plate 7, so that the movement of the rock wool insulation board pressing plate 7 is more stable, and a laminating table is fixedly connected in the box body 1 below the rock wool insulation board pressing plate 7 9, a control panel 5 is fixedly installed on the front side of the box body 1, and the control panel 5 is electrically connected to the external power supply through a wire, and the vacuum pump 3 and the hydraulic cylinder 6 are electrically connected to the control panel 5 through a wire respectively, and a feed window 8 is opened on the box body 1 on one side of the laminating table 9, and a discharge window 16 is opened on the box body 1 on the other side of the laminating table 9. The outer wall of the box body 1 where the feed window 8 and the discharge window 16 are located is rotatably connected to a box door 4 through a hinge shaft, and a dust removal box 2 is fixedly connected to the outer wall of the box body 1 above the discharge window 16, and the dust removal box 2 is opened through the dust removal box 2. During the vacuuming process, the dust generated during the processing can enter the dust box 2 together with the air and be filtered through the dust box 2. The air inlet end of the dust box 2 is connected to the inside of the box body 1. A vacuum pump 3 is fixedly installed at the air outlet end of the dust box 2. The inside of the box body 1 can be vacuumed by the vacuum pump 3, and then the rock wool insulation board can be vacuum-dust-free laminated. An observation window is provided on the front side of the box body 1. When in use, first open the box door 4 at the feed window 8, and place the rock wool insulation board material to be laminated on the laminating After reaching the top of the platform 9, close the box door 4, and then drive the vacuum pump 3 through the control panel 5. The vacuum pump 3 can evacuate the interior of the box body 1. During this process, dust in the air can be filtered through the filter plate in the dust removal box 2. Then drive the hydraulic cylinder 6 through the control panel 5 to drive the rock wool insulation board pressing plate 7 to move downward, and the rock wool insulation board material is pressurized by the rock wool insulation board pressing plate 7. After the lamination of the rock wool insulation board is completed, finally open the box door 4 at the discharge window 16, and take the rock wool insulation board out from the discharge window 16.
[0021] A through slot 91 is provided on the top of the laminating table 9, and a plurality of through slots 91 are provided on the top of the laminating table 9 at equal intervals. A lifting plate 10 is movably provided in the box body 1 below the laminating table 9, and a support 101 is fixedly connected to the top of the lifting plate 10. A plurality of supports 101 are provided on the top of the lifting plate 10 at equal intervals. Both sides of the lifting plate 10 slide along the inner wall of the box body 1, and the upper part of the support 101 is connected to a roller 102 through a wheel shaft rotation, and the rock wool insulation board material can be lifted up by the roller 102, so that It is separated from the laminating table 9, so that it is convenient for personnel to take out the rock wool insulation board after the laminating process, and it can also better protect the rock wool insulation board and the laminating table 9. The roller 102 is located in the through groove 91. The four corners of the bottom of the lifting plate 10 are fixedly provided with guide rods 103. The lower end of the guide rod 103 is movably inserted in the sliding hole in the box body 1 to guide the lifting plate 10. The box body 1 below the lifting plate 10 is rotatably connected with a rotating shaft 11 through a bearing. The rotating shaft 11 A cam 12 is sleeved and fixed on the rotating shaft 11. Four cams 12 are arranged side by side at equal intervals on the rotating shaft 11. The bottom of the lifting plate 10 abuts against the cam 12. A first gear 13 is sleeved and fixed in the middle of the rotating shaft 11. A motor 15 is fixedly installed in the box body 1 below the rotating shaft 11. The motor 15 is electrically connected to the control panel 5 through a wire. A second gear 14 is sleeved and fixed on the rotating end of the motor 15. The second gear 14 is meshed and connected with the first gear 13. After the lamination of the rock wool insulation board is completed, the control panel can be used to control the rotation of the motor 15. The driving motor 15 rotates, and the rotation of the motor 15 can drive the second gear 14 to rotate. The rotation of the second gear 14 can drive the first gear 13 and the rotating shaft 11 to rotate together. The rotation of the rotating shaft 11 can drive the cam 12 to rotate, and the lifting plate 10 can be lifted up by the cam 12. The lifting plate 10 moves upward and drives the roller 102 to move upward. The rock wool insulation board is lifted up and separated from the laminating table 9 by the roller 102, so that the personnel can more easily take out the rock wool insulation board from the discharge window 16.
[0022] Working principle: When in use, first open the box door 4 at the feed window 8, and place the rock wool insulation board material to be laminated on the top of the laminating table 9, adjust the material position and close the box door 4, then drive the vacuum pump 3 through the control panel 5, and the vacuum pump 3 can evacuate the interior of the box 1. During this process, the dust in the air can be filtered through the filter plate in the dust removal box 2, and then drive the hydraulic cylinder 6 through the control panel 5 to drive the rock wool insulation board pressing plate 7 to move downward, and pressurize the rock wool insulation board material through the rock wool insulation board pressing plate 7. After the lamination of the rock wool insulation board is completed , open the box door 4 at the discharge window 16, and then drive the motor 15 to rotate through the control panel 5. The rotation of the motor 15 can drive the second gear 14 to rotate. The rotation of the second gear 14 can drive the first gear 13 to rotate together with the rotating shaft 11. The rotation of the rotating shaft 11 can drive the cam 12 to rotate, and the lifting plate 10 can be lifted up by the cam 12. The upward movement of the lifting plate 10 can drive the roller 102 to move upward, and the rock wool insulation board is lifted up and separated from the laminating table 9 by the roller 102, so that it is easier for personnel to take out the rock wool insulation board from the discharge window 16.
[0023] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0024] The above are only preferred embodiments of the present invention and do not limit the present invention. Any modification to the technical solutions described in the aforementioned embodiments and any equivalent replacement of some of the technical features therein are within the protection scope of the present invention.
Claims
1. A vacuum dust-free laminator for producing rock wool insulation boards, comprising a box (1), characterized in that: A hydraulic cylinder (6) is fixedly installed on the top of the inner side of the box body (1), and the telescopic end of the hydraulic cylinder (6) is fixedly connected to a rock wool insulation board pressing plate (7). A laminating table (9) is fixedly connected in the box body (1) below the rock wool insulation board pressing plate (7), and a through groove (91) is provided on the top of the laminating table (9). A lifting plate (10) is movably provided in the box body (1) below the laminating table (9), and a support (101) is fixedly connected to the top of the lifting plate (10). The upper part of the support (101) is rotatably connected to a roller (102) via a wheel axle, and the roller (102) is located in the through groove (91). Guide rods (103) are fixedly provided at the four corner positions of the bottom of the lifting plate (10), and the lower end of the guide rod (103) is movably inserted into a sliding hole in the box body (1). A rotating shaft (11) is rotatably connected to the box body (1) below the lifting plate (10) via a bearing, and a cam (11) is sleeved and fixed on the rotating shaft (11). 12), the bottom of the lifting plate (10) abuts against the cam (12), a first gear (13) is sleeved and fixed in the middle of the rotating shaft (11), a motor (15) is fixedly installed in the box body (1) below the rotating shaft (11), a second gear (14) is sleeved and fixed at the rotating end of the motor (15), and the second gear (14) is meshed and connected with the first gear (13), a feeding window (8) is opened on the box body (1) on one side of the laminating table (9), and the A discharge window (16) is provided on the box body (1) on the other side of the laminating table (9); a box door (4) is rotatably connected to the outer wall of the box body (1) at the positions of the feed window (8) and the discharge window (16) via a hinge shaft; a dust removal box (2) is fixedly connected to the outer wall of the box body (1) above the discharge window (16); an air inlet end of the dust removal box (2) is connected to the interior of the box body (1); and a vacuum pump (3) is fixedly installed at the air outlet end of the dust removal box (2).
2. A vacuum dust-free laminator for producing rock wool insulation board according to claim 1, characterized in that: A plurality of through slots (91) are arranged side by side and at equal intervals on the top of the laminating table (9).
3. A vacuum dust-free laminator for producing rock wool insulation board according to claim 1, characterized in that: A plurality of supports (101) are arranged side by side at equal intervals on the top of the lifting plate (10), and both sides of the lifting plate (10) slide along the inner side walls of the box body (1).
4. A vacuum dust-free laminator for producing rock wool insulation board according to claim 1, characterized in that: A control panel (5) is fixedly mounted on the front side of the box body (1); the control panel (5) is electrically connected to an external power source via a wire; and the vacuum pump (3), the hydraulic cylinder (6) and the motor (15) are electrically connected to the control panel (5) via wires, respectively.
5. A vacuum dust-free laminator for producing rock wool insulation board according to claim 1, characterized in that: Four cams (12) are arranged side by side at equal intervals on the rotating shaft (11).
6. A vacuum dust-free laminator for producing rock wool insulation board according to claim 1, characterized in that: An observation window is provided on the front side of the box body (1), and telescopic rods are symmetrically fixedly connected to the top of the inner side of the box body (1) on both sides of the hydraulic cylinder (6), and the lower ends of the telescopic rods are fixedly connected to the top of the rock wool insulation board pressure plate (7).