Kiln furnace lining device

Abstract

The present application relates to a kiln arch device, including: an arch assembly and a support assembly. The arch assembly cooperates with the breast wall, and the arch assembly includes a first support structure and a plurality of adjustment structures. The first support structure includes a support plate, the upper surface of the support plate is in contact with the lower surface of the arch top, and the lower surface of the support plate is connected to the adjustment structure. The support assembly cooperates with the arch top, and the support assembly includes a second support structure. The second support structure includes a support frame and a plurality of support top screws. The support frame has a plurality of mounting holes, and the plurality of mounting holes correspond to the plurality of support top screws one by one. The support top screws are installed on the support frame through the mounting holes. The technical solution of the present application effectively solves the problems in the prior art that the arch is easy to deform and the masonry precision is low when the arch top is built.

Description

Technical Field

[0001] The present application relates to the technical field of arch roof construction, and in particular, to a kiln arch frame device. Background Art

[0002] In the TFT liquid crystal glass industry, the kiln is one of the main facilities for melting glass liquid and controlling the temperature of glass liquid. When building the kiln, it is necessary to accurately build layer by layer to ensure uniform force during kiln production. The order of kiln construction is: pool bottom → pool wall → breast wall → front wall → arch top → back wall. When building the arch top, it is necessary to install the arch base bracket first and then build the arch top on the arch base. After the construction is completed, the arch base will be removed.

[0003] Traditional masonry is usually built with wooden masonry, which is symmetrical on both sides. Wooden wedges are used to adjust the height at positions with inappropriate heights. However, the height adjustment efficiency of wooden masonry is low, and the accuracy is difficult to guarantee. Repeated adjustments are required, and wooden masonry is easily deformed when subjected to force.

[0004] The existing crown base (for example: the authorization announcement number is: CN214115344U, the name is: a steel crown base for a large crown of a cover glass furnace) supports the lower surface of the crown brick by setting a supporting steel frame, an arc-shaped channel steel, and a plurality of top screws and hemispherical nuts to ensure the masonry quality of the large crown. However, this crown base supports the crown bricks one by one and cannot directly support the whole. Therefore, the masonry accuracy of the crown bricks will be affected. Utility Model Content

[0005] The present application provides a kiln arch frame device to solve the problems in the prior art that the arch frame is easy to deform and the masonry precision is low when the arch top is masonry.

[0006] According to a kiln arch device provided in the present application, it includes: an arch assembly and a support assembly. The arch assembly cooperates with the breast wall, and the arch assembly includes a first support structure and a plurality of adjustment structures. The first support structure includes a support plate, the upper surface of the support plate is in contact with the lower surface of the arch top, and the lower surface of the support plate is connected to the adjustment structure. The support assembly cooperates with the arch top, and the support assembly includes a second support structure. The second support structure includes a support frame and a plurality of support top screws. The support frame has a plurality of mounting holes, and the plurality of mounting holes correspond to the plurality of support top screws one by one. The support top screws are installed on the support frame through the mounting holes.

[0007] In some embodiments, the support plate includes a first support segment and a second support segment, the first support segment and the second support segment are connected, the first support segment is an arc segment, and the second support segment is a horizontal segment.

[0008] In some embodiments, the adjustment structure includes a plurality of support rods and a plurality of adjustment rods, the plurality of support rods and the plurality of adjustment rods correspond one to one, and the support rods are arranged above the adjustment rods and connected to the adjustment rods.

[0009] In some embodiments, the adjustment structure further includes a rectangular tube having a plurality of matching holes, a plurality of adjustment rods corresponding to the plurality of matching holes one by one and passing through the matching holes, and the support rods are vertically arranged to the rectangular tube.

[0010] In some embodiments, the adjustment structure further includes a first adjustment nut, the adjustment rod has an external thread, the first adjustment nut has an internal thread matching the external thread, and the first adjustment nut has two groups, which are respectively arranged on both sides of the rectangular tube.

[0011] In some embodiments, the adjustment structure has multiple groups, and the multiple groups of adjustment structure arrays are arranged below the first supporting structure.

[0012] In some embodiments, the support frame is arranged on both sides outside the kiln, and the multiple support top screws each include a matching section and an installation section, the matching section and the installation section are connected, the installation section passes through the installation hole, and the matching section matches with the top of the kiln.

[0013] In some embodiments, the mating section includes a first mating plate, a second mating plate and a third mating plate, the first ends of the first mating plate and the third mating plate are connected, and the second ends of the second mating plate and the third mating plate are connected.

[0014] In some embodiments, the mounting section is connected to the third matching plate, and the mounting section is movably disposed on the supporting frame.

[0015] In some embodiments, the second support structure further includes a second adjusting nut, the mounting section has an external thread, the second adjusting nut has an internal thread matching the external thread, and the second adjusting nut has two groups, respectively located at both ends of the support frame.

[0016] Applying the technical solution of the present application, the kiln arch device includes: an arch assembly and a support assembly. The arch assembly cooperates with the breast wall and is supported by the breast wall. The arch assembly includes a first support structure and multiple adjustment structures. The first support structure includes a support plate. The upper surface of the support plate and the lower surface of the arch top are in contact. When the arch top is built, the arch bricks are built into the arch top along the upper surface of the support plate. The integrated support effectively improves the masonry accuracy. The lower surface of the support plate is connected to the adjustment structure. The adjustment structure can be adjusted when the force on the surface of the support plate is uneven to prevent the support plate from deforming. The support assembly cooperates with the arch top. After the arch top is built, the support assembly supports the arch top and the arch assembly is removed. The support assembly includes a second support structure, the second support structure includes a support frame and a plurality of support top screws, the support frame has a plurality of mounting holes, the plurality of mounting holes correspond to the plurality of support top screws one by one, the support top screws are installed on the support frame through the mounting holes, and the support top screws cooperate with the arch top for support. The technical solution of the present application effectively solves the problems in the prior art that the arch base is easily deformed and the masonry precision is low when the arch top is masonry. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present application and, together with the description, serve to explain the principles of the present application.

[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0019] Figure 1 A schematic structural diagram of a kiln furnace body forming device according to an embodiment of the present application is shown;

[0020] Figure 2 Shows Figure 1 A local enlarged schematic diagram of the middle A;

[0021] Figure 3 A schematic diagram showing the completed production of the crown in the embodiment of the present application is shown;

[0022] Figure 4 A schematic structural diagram of a tire assembly according to an embodiment of the present application is shown;

[0023] Figure 5 A schematic diagram showing the structure of the adjustment structure of an embodiment of the present application is shown;

[0024] Figure 6 A structural schematic diagram of a second supporting structure of an embodiment of the present application is shown.

[0025] The above drawings include the following reference numerals:

[0026] 10. Tire assembly; 11. First support structure; 111. Support plate; 1111. First support section; 1112. Second support section; 12. Adjustment structure; 121. Support rod; 122. Adjustment rod; 123. Rectangular tube; 124. First adjustment nut; 20. Support assembly; 21. Second support structure; 211. Support frame; 212. Support top screw; 2121. Matching section; 2122. Installation section; 213. Second adjustment nut. DETAILED DESCRIPTION

[0027] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0028] It should be noted that the following detailed descriptions are illustrative and are intended to provide further explanation of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meanings as those commonly understood by those skilled in the art to which the present application belongs.

[0029] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used herein to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" may include both "above" and "below". The device may also be positioned in other different ways, rotated 90 degrees or in other orientations, and the spatially relative descriptions used herein are interpreted accordingly.

[0030] like Figure 1As shown, the embodiment relates to a kiln arch device, including: an arch assembly 10 and a support assembly 20. The arch assembly 10 cooperates with the breast wall, and the arch assembly 10 includes a first support structure 11 and a plurality of adjustment structures 12. The first support structure 11 includes a support plate 111. The upper surface of the support plate 111 fits the lower surface of the arch top, and the lower surface of the support plate 111 is connected to the adjustment structure 12. The support assembly 20 cooperates with the arch top, and the support assembly 20 includes a second support structure 21. The second support structure 21 includes a support frame 211 and a plurality of support top screws 212. The support frame 211 has a plurality of mounting holes, and the plurality of mounting holes correspond to the plurality of support top screws 212 one by one. The support top screws 212 are installed on the support frame 211 through the mounting holes.

[0031] Applying the technical solution of this embodiment, the kiln arch device includes: an arch assembly 10 and a support assembly 20. The arch assembly 10 cooperates with the breast wall and is supported by the breast wall. The arch assembly 10 includes a first support structure 11 and a plurality of adjustment structures 12. The first support structure 11 includes a support plate 111. The upper surface of the support plate 111 fits the lower surface of the arch top. When the arch top is built, the arch bricks are built along the upper surface of the support plate 111 to form the arch top. The integrated support of the support plate 111 effectively improves the masonry accuracy. The lower surface of the support plate 111 is connected to the adjustment structure 12. The adjustment structure 12 can be adjusted when the surface of the support plate 111 is unevenly stressed to prevent the support plate 111 from deforming. The support assembly 20 cooperates with the arch top. After the arch top is built, the support assembly 20 supports the arch top, and the arch assembly 10 is removed. The support assembly 20 includes a second support structure 21, and the second support structure 21 includes a support frame 211 and a plurality of support top screws 212. The support frame 211 has a plurality of mounting holes, and the plurality of mounting holes correspond to the plurality of support top screws 212 one by one. The support top screws 212 are installed on the support frame 211 through the mounting holes, and the support top screws 212 cooperate with the arch top for support. The technical solution of this embodiment effectively solves the problems of easy deformation of the arch top and low masonry accuracy when the arch top is masonry in the prior art.

[0032] like Figure 2As shown, in some embodiments, the support plate 111 includes a first support section 1111 and a second support section 1112, the first support section 1111 and the second support section 1112 are connected, the first support section 1111 is an arc section, and the second support section 1112 is a horizontal section. The top of the crown has a first matching section and a second matching section, the first matching section is an arc section, and the second matching section is a horizontal section. During masonry, the first support section 1111 and the first matching section fit together, and the first support section 1111 is used as a mold to build a first matching section with a suitable arc, and the second support section 1112 fits with the second matching section to facilitate the construction of a horizontal second matching section. It should be noted that the length of the second matching section is greater than the second support section 1112. This setting method is to make the second matching section grow out of the second support section 1112, so that it can cooperate with the support top screw 212 to achieve stable support. The second support section 1112 is in contact with the breast wall and supported by the breast wall. The support assembly 20 has two groups, which are respectively arranged on both sides of the crown. After the crown is built, the second support structure 21 cooperates with the second matching section. As the second support structure 21 moves, the crown bricks can be laid more tightly, and then the crown is slightly lifted upward. At this time, the crown and the support plate 111 are separated, which facilitates the withdrawal of the crown base assembly 10.

[0033] like Figures 3 to 5 As shown, in some embodiments, the adjustment structure 12 includes a plurality of support rods 121 and a plurality of adjustment rods 122, and the plurality of support rods 121 and the plurality of adjustment rods 122 correspond to each other one by one, and the support rods 121 are arranged above the adjustment rods 122 and connected to the adjustment rods 122. The support rods 121 are welded and connected to the support plate 111, and play a supporting role for the support plate 111. The adjustment rods 122 drive the support rods 121 to move synchronously by moving up and down, so as to adjust the support plate 111. If the support plate 111 is concave or uneven, the support plate 111 can be adjusted by the support rods 122 to resist the top, and the adjustment rods 122 can also adjust the curvature of the support plate 111 to make it more adaptable.

[0034] like Figures 3 to 5As shown, in some embodiments, the adjustment structure 12 also includes a rectangular tube 123, the rectangular tube 123 has a plurality of matching holes, a plurality of adjustment rods 122 correspond to the plurality of matching holes one by one, and pass through the matching holes, and the support rod 121 is vertically arranged with the rectangular tube 123. The adjustment structure 12 also includes a first adjustment nut 124, the adjustment rod 122 has an external thread, the first adjustment nut 124 has an internal thread matching the external thread, and the first adjustment nut 124 has two groups, which are respectively arranged on both sides of the rectangular tube 123. The rectangular tube 123 can increase the contact area between the first adjustment nut 124 and the rectangular tube, and the fastening effect is better. When adjusting, the first adjustment nuts 124 on both sides of the rectangular tube 123 are loosened, and then the adjustment rod 122 is moved to a suitable position, and then the first adjustment nut 124 is tightened to fix it.

[0035] It should be noted that when any position of the support plate 111 is adjusted, the adjustment rod 122 corresponding to the position is moved, and the remaining adjustment rods 122 are not adjusted, so the rectangular tube 123 does not move. The adjusted adjustment rod 122 is tightened by the first adjustment nut 124 to achieve stable support for the adjustment rod 122.

[0036] like Figure 5 As shown, in some embodiments, the adjustment structure 12 has multiple groups, and the multiple groups of adjustment structures 12 are arranged in an array below the first support structure 11. Since the size of the top of the arch is relatively long, the size of the corresponding support plate 111 is also relatively long. The multiple groups of adjustment structures 12 can achieve stable support for the support plate 111, and at the same time, it can be more accurate when making adjustments. There is a spacing distance between adjacent adjustment structures 12, and the spacing distance is greater than 60 cm. This setting method is convenient for operators to enter and adjust.

[0037] like Figure 1 , Figure 2 and Figure 6As shown, in some embodiments, the support frame 211 is arranged on both sides outside the kiln, and the plurality of support top screws 212 each include a matching section 2121 and an installation section 2122, the matching section 2121 and the installation section 2122 are connected, the installation section 2122 passes through the installation hole, and the matching section 2121 matches with the crown. The matching section 2121 includes a first matching plate, a second matching plate and a third matching plate, the first ends of the first matching plate and the third matching plate are connected, the second ends of the second matching plate and the third matching plate are connected, and the length of the third matching plate is the same as the length of the crown, and this connection method forms a groove structure. The matching section 2121 (the opening direction of the groove structure) faces the crown, and since the length of the second matching section of the crown is greater than the second support section 1112 of the support plate 111, the extended part matches with the groove structure, and the surface of the second matching section fits with the first matching plate, the second matching plate and the third matching plate to achieve support for the crown. The mounting section 2122 is connected to the third matching plate, and the mounting section 2122 is movably arranged on the support frame 211. The second support structure 21 also includes a second adjustment nut 213, the mounting section 2122 has an external thread, the second adjustment nut 213 has an internal thread matching the external thread, and the second adjustment nut 213 has two groups, which are respectively located at both ends of the support frame 211. The movement of the mounting section 2122 can be achieved by tightening and loosening the second adjustment nut 213.

[0038] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0039] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein, for example. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0040] The above are only preferred embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A kiln body forming device, characterized in that: include: A crown assembly (10), the crown assembly (10) being matched with a breast wall, the crown assembly (10) comprising a first support structure (11) and a plurality of adjustment structures (12), the first support structure (11) comprising a support plate (111), the upper surface of the support plate (111) being in contact with the lower surface of the crown, and the lower surface of the support plate (111) being connected to the adjustment structure (12); A support assembly (20), wherein the support assembly (20) cooperates with the crown, wherein the support assembly (20) comprises a second support structure (21), wherein the second support structure (21) comprises a support frame (211) and a plurality of support top screws (212), wherein the support frame (211) has a plurality of mounting holes, wherein the plurality of mounting holes correspond to the plurality of support top screws (212) in a one-to-one manner, and the support top screws (212) are mounted on the support frame (211) through the mounting holes.

2. The kiln body forming device according to claim 1, characterized in that: The support plate (111) comprises a first support segment (1111) and a second support segment (1112); the first support segment (1111) and the second support segment (1112) are connected; the first support segment (1111) is an arc segment, and the second support segment (1112) is a horizontal segment.

3. The kiln body forming device according to claim 1, characterized in that: The adjustment structure (12) comprises a plurality of support rods (121) and a plurality of adjustment rods (122), the plurality of support rods (121) and the plurality of adjustment rods (122) corresponding one to one, and the support rods (121) are arranged above the adjustment rods (122) and connected to the adjustment rods (122).

4. The kiln body forming device according to claim 3, characterized in that: The adjustment structure (12) further comprises a rectangular tube (123), wherein the rectangular tube (123) has a plurality of matching holes, wherein the plurality of adjustment rods (122) correspond to the plurality of matching holes one by one and pass through the matching holes, and wherein the support rod (121) is arranged perpendicular to the rectangular tube (123).

5. The kiln body forming device according to claim 4, characterized in that: The adjustment structure (12) further comprises a first adjustment nut (124); the adjustment rod (122) has an external thread; the first adjustment nut (124) has an internal thread matching the external thread; and the first adjustment nut (124) has two groups, which are respectively arranged on two sides of the rectangular tube (123).

6. The kiln body forming device according to claim 4, characterized in that: The adjustment structure (12) has multiple groups, and the multiple groups of adjustment structures (12) are arranged in an array below the first supporting structure (11).

7. The kiln body forming device according to claim 1, characterized in that: The support frame (211) is arranged on both sides outside the kiln, and the plurality of support top screws (212) each include a matching section (2121) and an installation section (2122), the matching section (2121) and the installation section (2122) are connected, the installation section (2122) passes through the installation hole, and the matching section (2121) matches with the top of the kiln.

8. The kiln body forming device according to claim 7, characterized in that: The mating section (2121) comprises a first mating plate, a second mating plate and a third mating plate, wherein the first end of the first mating plate is connected to the first end of the third mating plate, and the second end of the second mating plate is connected to the second end of the third mating plate.

9. The kiln body forming device according to claim 8, characterized in that: The mounting section (2122) is connected to the third matching plate, and the mounting section (2122) is movably arranged on the support frame (211).

10. The kiln body forming device according to claim 9, characterized in that: The second support structure (21) further comprises a second adjusting nut (213), the mounting section (2122) having an external thread, the second adjusting nut (213) having an internal thread matching the external thread, and the second adjusting nut (213) having two groups, which are respectively located at two ends of the support frame (211).

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