A vertical multi-channel pre-shrinking machine

Abstract

The utility model discloses a vertical multi-channel cloth preshrinking machine, which includes a plurality of vertical expansion and support frames arranged at the front side, a steamer is arranged at the upper part of the vertical expansion and support frame, a first preshrinking module is arranged at the upper part of the steamer, a second preshrinking module is arranged below the rear side of the first preshrinking module, and a horizontal conveying module and a receiving platform are arranged at the rear side of the second preshrinking module; in the preshrinking module, at least four support rollers are arranged on the periphery of the central heating roller to realize the surrounding support of the felt blanket; among the four support rollers, the setting angle A of the two support rollers located at the cloth inlet and outlet opening positions is less than 60 degrees. The cloth enters the preshrinking machine in a vertical state, and moves up in a suspended state before entering the preshrinking machine, so that the cloth surface can be automatically corrected to prevent the weft skew change of the cloth surface; by arranging a plurality of support rollers to support the felt blanket and constraining its covering angle to be above 300 degrees, the preshrinking area can be increased, the preshrinking efficiency can be effectively improved, and the preshrinking effect can be stabilized.

Description

Technical Field

[0001] The utility model belongs to the technical field of loom pre-shrinking machines, in particular to a vertical multi-channel cloth pre-shrinking machine. Background Art

[0002] As is known to all, among the existing fabric setting machine equipment, the preshrinking machine is a relatively common equipment, but the existing preshrinking machines all feed the fabric horizontally, that is, when the fabric enters the preshrinking machine, it enters the preshrinking machine for processing in a horizontal or inclined state. The disadvantages of this cloth feeding method are: 1. The weft slope of the fabric is easy to change, that is, when the fabric enters the preshrinking machine, its overall state is unstable. For example, if the left side of the fabric is in a taut state and the right side of the fabric is in a relaxed state, when the fabric enters the preshrinking machine through the expansion device in this state, the weft slope of the fabric will be changed during the preshrinking stage, affecting the fabric forming effect; 2. The existing fabric wrap angle is small, and the existing preshrinking heating module generally controls the wrapping angle of the fabric surface at about 180 degrees. This design leads to a reduction in the effective preshrinkage area of ​​the fabric surface, and this preshrinkage efficiency needs to be improved.

[0003] In view of the above-mentioned technical disadvantages disclosed in this technical field, as researchers and developers in this industry, it is very necessary to improve the overall structure of the existing preshrinking machine, and improve the technical problem that the existing weft slope is easy to change through a new upper cloth structure. At the same time, the heating treatment efficiency of the cloth surface can be changed by changing the blanket covering area of ​​the preshrinkage heating module and increasing the wrap angle. Utility Model Content

[0004] In view of the shortcomings of the prior art mentioned above, the utility model proposes a vertical multi-channel cloth preshrinking machine, which adopts vertical cloth feeding to feed the cloth into the preshrinking machine in a suspended state as much as possible, avoiding the cloth surface from entering the preshrinking machine in an irregular stress state, preventing the weft slope of the cloth from changing, and at the same time changing the overall structure of the preshrinking heating module, thereby improving the preshrinkage efficiency and stabilizing the preshrinkage effect.

[0005] The technical solution adopted by the utility model to solve its technical problems is:

[0006] A vertical multi-channel pre-shrinking machine, comprising a plurality of vertical expansion frames arranged at the front side, a steam box arranged at the upper part of the vertical expansion frames, a first pre-shrinking module arranged at the upper part of the steam box, a second pre-shrinking module arranged at the lower part of the rear side of the first pre-shrinking module, a horizontal conveying module arranged at the rear side of the second pre-shrinking module, a swinging rod arranged at the lower part of the horizontal conveying module, and a receiving platform arranged at the lower part of the swinging rod;

[0007] The first preshrinking module and the second preshrinking module have the same structural design, including a central heating roller, at least four supporting rollers are arranged on the periphery of the central heating roller, and the central heating roller and the four supporting rollers jointly realize the surrounding support of the felt blanket; at least one of the four supporting rollers is provided with a supporting drive cylinder; among the four supporting rollers, the setting angle A of the two supporting rollers located at the cloth inlet and outlet openings is less than 60 degrees.

[0008] The lower part of the vertical expansion frame is provided with preliminary support rollers, and the number of the preliminary support rollers is two and the two preliminary support rollers are arranged at an interval, and the two preliminary support rollers can be switched between horizontal and vertical states.

[0009] The steam box is composed of a front box body and a rear box body, a heating channel is arranged between the front box body and the rear box body, and a plurality of heating holes or heating grooves are arranged on the front box body and the rear box body toward the heating channel.

[0010] The heating channel is tapered, and its feed port is larger than its discharge port.

[0011] The horizontal conveying module comprises at least three conveying rollers, through which the horizontal conveying belt is supported. The three conveying rollers comprise at least one driving roller and one tensioning roller.

[0012] The swing rod is connected to the driving device, and a limiting portion is arranged at the bottom of the swing rod to constrain the cloth to swing synchronously with the bottom of the swing rod.

[0013] A cloth guide roller is arranged on the upper part of the receiving platform, and the cloth guide roller moves cyclically along with the swing rod on the upper part of the receiving platform.

[0014] A cloth scraping baffle rod is arranged at the cloth outlet port of the second pre-shrinking module, and the cloth scraping baffle rod comprises a scraper, and an adjustment groove is directly or indirectly arranged on the scraper.

[0015] The utility model has the following beneficial effects: the utility model includes a plurality of vertical expansion frames arranged at the front side, a steamer is arranged at the upper part of the vertical expansion frame, a first pre-shrinking module is arranged at the upper part of the steamer, a second pre-shrinking module is arranged at the lower part of the rear side of the first pre-shrinking module, and a horizontal conveying module and a receiving platform are arranged at the rear side of the second pre-shrinking module; the utility model arranges at least four support rollers at the periphery of the central heating roller in the pre-shrinking module to realize the surrounding support of the felt blanket; among the four support rollers, the setting angle A of the two support rollers located at the cloth inlet and outlet opening positions is less than 60 degrees. After the above structure is arranged, the cloth enters the pre-shrinking machine in a vertical state, and moves up in a suspended state before entering the pre-shrinking machine, which can realize automatic correction of the cloth surface and prevent the weft skew change of the cloth surface; furthermore, by arranging a plurality of support rollers to support the felt blanket and constraining its covering angle to be above 300 degrees, the pre-shrinking area can be increased, and the two pre-shrinking modules are used synchronously, which can effectively improve the pre-shrinking efficiency and stabilize the pre-shrinking effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0017] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the internal side structure of the utility model;

[0019] Figure 3 It is a schematic diagram of the steam box side view structure;

[0020] Figure 4 It is a schematic diagram of the pre-shrinkage module structure;

[0021] Figure 5 It is a schematic diagram of the stacking structure of the horizontal conveying module.

[0022] Figure 6 It is a schematic diagram of the scraper cloth baffle structure.

[0023] In the figure, 1, machine, 11, side support seat of expansion frame, 12, middle support seat of expansion frame, 2, preliminary support roller, 21, preliminary support roller driving device, 3, vertical expansion frame, 4, first pre-shrinking module, 40, middle heating roller, 41, first driving module, 42, speed change module, 43, support frame, 44, support driving cylinder, 45, tensioning support roller, 46, first support roller, 47, second support roller, 48, third support Roller, 49, felt blanket, 5, second pre-shrinking module, 51, second driving module, 6, steam box, 61, front box, 62, heating channel, 63, heating hole, 64, rear box, 7, horizontal conveying module, 71, driving roller, 72, transition roller, 73, tensioning roller, 74, swing rod, 75, limiting part, 8, receiving platform, 81, cloth guide roller, 9, cloth scraping baffle rod, 91, adjustment groove, 92, scraper, 93, cloth scraping acute angle. DETAILED DESCRIPTION

[0024] The utility model is further described below through implementation modes. The following description is only for exemplary explanation. Those skilled in the art can make further structural improvements based on the following explanation. The scope of protection of this patent shall be based on the scope recorded in the claims.

[0025] Embodiment 1:

[0026] A vertical multi-channel pre-shrinking machine, such as Figure 1 As shown, it includes a machine 1, and an expansion frame side support seat 11 and an expansion frame middle support seat 12 are arranged on the front side of the machine 2. The two expansion frame side support seats 11 cooperate with the expansion frame middle support seat 12 to realize the interval fixation of two groups of vertical expansion frames 3. It should be noted that the two groups of vertical expansion frames 3 are both vertically arranged on the front side of the machine 1.

[0027] When the utility model is in use, before the cloth enters the vertical expansion frame 3, it is in a suspended state, and the cloth surface is naturally relaxed, which can effectively avoid the change of the weft slope of the cloth in the pre-shrinking stage.

[0028] The upper part of the two vertical expansion frames 3 is provided with a steam box 6, and the steam box 6 is used for steam heating of the cloth before pre-shrinking. Figure 1 , 2 3, in order to improve the heating efficiency of the cloth, the steam box 6 is designed as follows: the steam box 6 is composed of a front box 61 and a rear box 64, a heating channel 62 is arranged between the front box 61 and the rear box 64, and a plurality of heating holes 63 are arranged toward the heating channel 62. In order to improve the passing efficiency of the cloth, the heating channel 62 is designed as a tapered structure, and the feeding port at the bottom is larger than the discharging port at the top.

[0029] A first pre-shrinking module 4 is arranged at the upper part of the steam box 6, a second pre-shrinking module 5 is arranged at the lower rear side of the first pre-shrinking module 4, a horizontal conveying module 7 is arranged at the rear side of the second pre-shrinking module 5, a swing rod 74 is arranged at the lower part of the horizontal conveying module 7, a receiving platform 8 is arranged at the lower part of the swing rod 74, and in the present embodiment, the receiving platform 8 adopts a lifting receiving platform that can be lifted vertically.

[0030] The improvements of the utility model also lie in:

[0031] The first pre-shrinking module 4 and the second pre-shrinking module 5 have the same structural design. The first pre-shrinking module 4 is taken as an example for explanation. It includes a central heating roller 40. Four supporting rollers are arranged on the periphery of the central heating roller 40. The central heating roller 40 and the four supporting rollers jointly realize the surrounding support of the felt blanket 49. The four supporting rollers include a first supporting roller 46, a second supporting roller 47, and a third supporting roller 48, and also includes a tensioning supporting roller 45, such as Figure 4 As shown, the tension support roller 45 is fixed on the driving end of the support drive cylinder 44, the support drive cylinder 44 is fixed on the support frame 43, and the middle heating roller 40 is connected to the speed change module 42 on the first drive module 41 through a belt or chain to achieve driving.

[0032] Furthermore, among the four support rollers, the angle A formed by the second support roller 47 and the third support roller 48 located at the cloth inlet and outlet openings is less than 60 degrees. With this structural setting, the cloth wrapping angle of the first pre-shrinking module 4 can be extended to 300 degrees. Under the drive of the middle heating roller 40 of the same diameter, the first pre-shrinking module 4 and the second pre-shrinking module 5 with this structural setting can effectively improve the pre-shrinking efficiency.

[0033] The horizontal conveying module 7 includes at least three conveying rollers, and the horizontal conveying belt is supported by the three conveying rollers. Furthermore, the three conveying rollers include at least one driving roller 71, one tensioning roller 73 and one transition roller 72, wherein the driving roller 71 and the transition roller 72 are horizontally arranged to support the horizontal conveying belt. The driving roller 71 is connected to an external driving device to drive the entire horizontal conveying module 7.

[0034] In the present invention, the swing rod 74 is connected to the driving device, and a limit portion 75 is provided at the bottom thereof to constrain the fabric to swing synchronously with the bottom of the swing rod 74. In the prior art, it is a common technology to drive the swing rod 74 to swing cyclically with a certain point as the rotation axis by a driving motor or a driving cylinder, which is not described in detail as the focus in this specific embodiment.

[0035] The utility model is provided with a cloth guide roller 81 on the upper part of the receiving platform 8, and the cloth guide roller is two and is arranged on the upper part of the receiving platform 8 and moves cyclically with the swing rod 74. Its function is to drive the cloth to move cyclically and lay the cloth evenly on the receiving platform 8.

[0036] Furthermore, the utility model is also provided with a cloth scraping blocking rod 9 at the cloth outlet port of the second pre-shrinking module 5, such as Figure 5 , 6 As shown, the scraping cloth blocking rod 9 includes a scraper 92, the top of the scraper 92 is provided with a transverse fixing portion, and the transverse fixing portion is provided with an adjustment slot 91, and the position of the entire scraping cloth blocking rod 9 can be adjusted through the adjustment slot 91. In order to improve the scraping efficiency, the utility model is provided with a scraping cloth acute angle 93 on the side of the scraper 92 facing the cloth, and this design makes it easier to shovel the cloth from the middle heating roller 40 on the second pre-shrinking module 5.

[0037] Furthermore, the lower part of the vertical expansion frame 3 is provided with a preliminary support roller 2, such as Figure 1 , 2 As shown, the two preliminary support rollers 2 are arranged at intervals. The utility model connects the ends of the two preliminary support rollers 2 to an external preliminary support roller driving device 21. Under the drive of the preliminary support roller driving device 21, the two preliminary support rollers 2 can be switched between horizontal and vertical states. Figure 2 As shown, the cloth can be pulled by two preliminary support rollers 2, which further promotes the cloth to enter the vertical expansion frame 3, and its surface is smoother, and the effect is better than the natural hanging state.

[0038] To sum up, after the above structure is set up, the utility model allows the cloth to enter the preshrinking machine in a vertical state, and move upward in a suspended state before entering the preshrinking machine, so as to realize automatic correction of the cloth surface and prevent the weft skew change of the cloth surface; furthermore, by arranging multiple support rollers to support the felt blanket and constraining its covering angle to be above 300 degrees, the preshrinking area can be increased, and the two preshrinking modules are used synchronously, which can effectively improve the preshrinking efficiency and stabilize the preshrinking effect.

Claims

1. A vertical multi-channel pre-shrinking machine, characterized in that: A vertical multi-channel pre-shrinking machine, comprising a plurality of vertical expansion frames arranged at the front side, a steam box arranged at the upper part of the vertical expansion frames, a first pre-shrinking module arranged at the upper part of the steam box, a second pre-shrinking module arranged at the lower part of the rear side of the first pre-shrinking module, a horizontal conveying module arranged at the rear side of the second pre-shrinking module, a swinging rod arranged at the lower part of the horizontal conveying module, and a receiving platform arranged at the lower part of the swinging rod; The first preshrinking module and the second preshrinking module have the same structural design, including a central heating roller, at least four supporting rollers are arranged on the periphery of the central heating roller, and the central heating roller and the four supporting rollers jointly realize the surrounding support of the felt blanket; at least one of the four supporting rollers is provided with a supporting drive cylinder; among the four supporting rollers, the setting angle A of the two supporting rollers located at the cloth inlet and outlet openings is less than 60 degrees.

2. A vertical multi-channel pre-shrinking machine as claimed in claim 1, characterized in that: The lower part of the vertical expansion frame is provided with preliminary support rollers, and the number of the preliminary support rollers is two and the two preliminary support rollers are arranged at an interval, and the two preliminary support rollers can be switched between horizontal and vertical states.

3. A vertical multi-channel pre-shrinking machine as claimed in claim 1, characterized in that: The steam box is composed of a front box body and a rear box body, a heating channel is arranged between the front box body and the rear box body, and a plurality of heating holes or heating grooves are arranged on the front box body and the rear box body toward the heating channel.

4. A vertical multi-channel pre-shrinking machine as claimed in claim 3, characterized in that: The heating channel is tapered, and its feed port is larger than its discharge port.

5. A vertical multi-channel pre-shrinking machine as claimed in claim 1, characterized in that: The horizontal conveying module comprises at least three conveying rollers, through which the horizontal conveying belt is supported. The three conveying rollers comprise at least one driving roller and one tensioning roller.

6. A vertical multi-channel pre-shrinking machine as claimed in claim 1, characterized in that: The swing rod is connected to the driving device, and a limiting portion is arranged at the bottom of the swing rod to constrain the cloth to swing synchronously with the bottom of the swing rod.

7. A vertical multi-channel pre-shrinking machine as claimed in claim 1, characterized in that: A cloth guide roller is arranged on the upper part of the receiving platform, and the cloth guide roller moves cyclically along with the swing rod on the upper part of the receiving platform.

8. A vertical multi-channel pre-shrinking machine as claimed in claim 1, characterized in that: A cloth scraping baffle rod is arranged at the cloth outlet port of the second pre-shrinking module, and the cloth scraping baffle rod comprises a scraper, and an adjustment groove is directly or indirectly arranged on the scraper.

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