A convenient non-binding cement pad for grid concrete components

By designing convenient tying-free cement pads and using anti-detachment structures with grooves and introduction openings, the low construction efficiency and concrete quality problems caused by tying cement pads in the prior art are solved, efficient and stable cement pad installation is achieved, and concrete construction quality is improved.

CN222701347UActive Publication Date: 2025-04-01JIANGSU LVCAIGU NEW MATERIAL TECH DEV CO LTD
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Patent Information

Application Number
CN202421441534.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-04-01
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

The prior art requires the use of wire-tied cement pads to tie in concrete construction, resulting in low construction efficiency, easy corrosion of metal wire-tied wire, interfering with the detection accuracy of the steel bar protective layer measuring instrument, and may hinder the flow of large aggregates in concrete and affect the rebound strength.

Method used

A convenient tie-free cement pad is designed, adopting a specific groove-proof anti-detachment structure. A groove is provided in the middle of the main body of the cement pad, and an introduction opening and anti-detachment hook are provided on one side of the groove. The introduction opening is connected to the groove, and the introduction angle is adjustable. The mesh limbs are fixed by anti-detachment hooks after being embedded to avoid slippage.

Benefits of technology

The cement pads are steadily suspended at the grid nodes, which improves construction efficiency, avoids the use of wire drawing, protects the appearance of concrete, ensures the accuracy of the measurement of steel bar protective layer, does not hinder the flow of large aggregates, and reduces the occurrence of cracks on the concrete surface.

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    Figure CN222701347U_ABST
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Abstract

The utility model discloses a convenient type binding-free cement pad for grid concrete components, comprising a cement pad main body, which is a solid body prefabricated with cement mortar, and is a special-shaped structure with upper and lower through grooves, and the side end is a semicircular arc surface protruding outwards, and the pad is used for spatial positioning and fixing of a fiber reinforced composite material grid in a concrete protective layer, and is installed on a side in contact with a template. The utility model has the following advantages, including no binding, and direct hanging on a grid node, which not only improves work efficiency, but also solves the problems of easy exposure and rust of metal ties and electromagnetic interference; when used at the grid node, the risk of obstructing the passage of large aggregates is reduced, and the rebound strength of concrete is not affected; an introduction opening and an anti-slip hook are provided on the side of the pad, which is convenient for installation, firmly combined and not easy to slip; the protruding semicircular arc surface is in contact with the template, and the thickness of the grid protective layer can be accurately controlled.
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Description

Technical Field

[0001] The utility model relates to the technical field of concrete construction, in particular to a convenient binding-free cement pad for grid concrete components. Background Art

[0002] The fiber reinforced composite mesh is lightweight, high-strength, corrosion-resistant, and has high node strength. It has excellent stress transfer performance and interface bonding strength, and is effective in the application of surface crack resistance in new large-volume concrete structures. When using the mesh, it is required to be placed in the concrete protective layer between the steel bars and the formwork. In order to exert the anti-cracking effect of the mesh, there is a specified controllable distance between the three. In order to control the distance between the steel bars and the mesh, and the mesh and the formwork, cement pads are currently tied to the steel bars to control the distance between the steel bars and the mesh, and cement pads are also tied to the mesh to control the distance between the grid and the formwork.

[0003] The disadvantages of the above process are that it must be tied with wire, which has low construction efficiency. The exposed metal wire is prone to rust spots, affecting the appearance quality of the concrete. At the same time, the metal wire will interfere with the detection accuracy of the steel bar protection layer thickness by the steel bar protection layer measuring instrument. In addition, tying cement pads on the mesh limbs has the risk of blocking the passage of large aggregates in the concrete, affecting the surface rebound strength of the concrete. Utility Model Content

[0004] In view of the shortcomings of the prior art, the utility model discloses a convenient binding-free cement pad for grid concrete components. Through the specific groove anti-slip structure design, the cement pad can be directly hung at the grid node without falling off, thereby effectively improving the construction efficiency of the grid and facilitating uniform concrete pouring on both sides of the grid, effectively reducing the occurrence of cracks on the surface of large-volume concrete.

[0005] The utility model provides a convenient binding-free cement pad for a grid concrete component.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a convenient binding-free cement pad for grid concrete components, comprising a cement pad body, the cement pad body is prefabricated with cement mortar and is an elliptical solid body, and a groove is provided in the middle position of the cement pad body, an introduction opening is further provided on one side of the groove, the introduction opening is connected with the groove, and an anti-slip structure of an anti-slip barb is provided on one side of the groove and the introduction opening, a semi-circular arc surface is provided on the outer wall of the side end of the cement pad body, and the pad body is used for spatial positioning and fixation of the fiber reinforced composite material grid in the concrete protective layer, and is installed on the side in contact with the formwork.

[0007] Preferably, the groove is oval or square, and the groove is through-through from top to bottom, and its size is adjustable, with a length of 30-45 mm and a width of 5-10 mm.

[0008] Preferably, the introduction opening extends to the outside of the cement pad body, and the narrowest part of the introduction opening allows the grid limbs to pass smoothly.

[0009] Preferably, after the mesh limb is inserted into the introduction opening, combined with the effect of gravity and the introduction angle provided by the anti-detachment hook, the mesh limb cannot slide out from the original direction.

[0010] Preferably, the introduction angle is the angle between the introduction plane of the introduction opening and the horizontal plane, wherein the introduction angle is between 20° and 40°.

[0011] Preferably, the semicircular arc surface protrudes outwards and contacts the template, and its radius is adjustable within a range of 5-10 mm.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] 1. The utility model uses a convenient binding-free cement pad for grid concrete, which can be directly hung at the grid node, and has high construction efficiency. It avoids the use of binding wires, solves the problem of metal corrosion, and does not affect the detection accuracy of the steel bar protective layer thickness by the steel bar protective layer measuring instrument after demolding.

[0014] 2. The utility model uses a convenient non-binding cement pad for grid concrete, which is installed at the grid node, does not hinder the flow of large aggregates, ensures that the concrete is poured evenly inside and outside, and does not affect its rebound strength.

[0015] 3. It is equipped with an introduction opening with a specific introduction angle and an anti-drop hook, which is convenient for installation and has a firm connection and is not easy to slip.

[0016] 4. The raised semicircular arc surface contacts the template, and its radius is adjustable, which not only controls the thickness of the grid protection layer, but also does not cause the development of the pad. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.

[0018] In the attached picture:

[0019] Figure 1 This is a schematic diagram of the top view of a convenient binding-free cement pad of the utility model;

[0020] Figure 2This is a schematic diagram of the main structure of a convenient type of cement pad that does not require binding;

[0021] Figure 3 This is a schematic diagram of the structure of the utility model of a convenient binding-free cement pad hung at a grid node;

[0022] Numbers in the figure: 1. Cement pad body; 2. Groove; 3. Introduction opening; 4. Anti-slip hook; 5. Semicircular arc surface; 6. Grid. DETAILED DESCRIPTION

[0023] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0024] Example: Figure 1-Figure 3 As shown, a convenient type of binding-free cement pad for grid concrete components, the binding-free cement pad body 1 is an elliptical solid body prefabricated with cement mortar, on the basis of the original pad only having binding holes, a groove 2 and an introduction opening 3 running through from top to bottom, and an anti-slip structure of an anti-slip barb 4 are additionally provided, and the side end of the cement pad body 1 is a semicircular arc surface 5 protruding outward.

[0025] The groove 2 is oval or square, through from top to bottom, with a length of 30-45 mm and a width of 5-10 mm, preferably 38 mm and 7 mm, which ensures the fixation of the grid limbs and does not affect the body strength of the concrete.

[0026] The introduction opening 3 extends to the outside of the cement pad body 1, and the narrowest part can allow the mesh limbs to pass smoothly. Combined with the specifications of the mesh 6 of different thicknesses, the size is preferably not less than 5 mm.

[0027] The anti-slip hook 4 is provided with a specific introduction angle, the angle between the introduction plane and the horizontal plane is between 20°-40°, and the angle between the introduction plane and the horizontal plane is preferably 30°. After the mesh limbs are embedded, they are fixed in the groove 2 by the action of gravity and are not easy to slide out from the original direction.

[0028] The semicircular arc surface 5 protruding outward is in contact with the template, and its radius is 5-10mm. According to the thickness requirement of the grid concrete protective layer, the radius is preferably 5mm, which is beneficial to enhance the crack control effect of the grid 6 and avoid the development of the pad.

[0029] The convenient non-binding cement pad body 1 of the utility model is directly installed at the node of the grid 6 through the introduction opening 3 at a certain angle. The groove 2 and the anti-slip barb 4 keep the cement pad body 1 in a stable equilibrium state, and the cement pad body 1 will not slip off the limbs under slight disturbance. After the non-binding cement pad body 1 is installed, the template can be installed and concrete can be poured.

[0030] Finally, it should be noted that the above description is only a preferred example of the present utility model and is not intended to limit the present utility model. Although the present utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions described in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A convenient binding-free cement pad for grid concrete components, characterized in that: It includes a cement pad body, which is prefabricated with cement mortar and is an elliptical solid body. A groove is provided in the middle of the cement pad body, and an introduction opening is provided on one side of the groove. The introduction opening is connected to the groove, and an anti-slip structure with an anti-slip hook is provided on one side of the groove and the introduction opening. A semi-circular arc surface is provided on the outer wall of the side end of the cement pad body, which is used for spatial positioning and fixation of the fiber reinforced composite material grid in the concrete protective layer, and is installed on the side in contact with the formwork.

2. The convenient binding-free cement pad for grid concrete components according to claim 1 is characterized in that: The groove is oval or square, and is through-through from top to bottom, with a length of 30-45 mm and a width of 5-10 mm.

3. The convenient binding-free cement pad for grid concrete components according to claim 1 is characterized in that: The introduction opening extends to the outside of the cement pad body, and the narrowest part of the introduction opening allows the grid limbs to pass smoothly.

4. The convenient binding-free cement pad for grid concrete components according to claim 1, characterized in that: After the mesh limb is inserted into the introduction opening, combined with the effect of gravity and the introduction angle provided by the anti-slip barb, the mesh limb cannot slide out from the original direction.

5. The convenient binding-free cement pad for grid concrete components according to claim 4, characterized in that: The introduction angle is the angle between the introduction plane of the introduction opening and the horizontal plane, wherein the introduction angle is between 20° and 40°.

6. The convenient binding-free cement pad for grid concrete components according to claim 1, characterized in that: The semicircular arc surface protrudes outwards and contacts the template, and its radius is 5-10mm.