A fast simulation stroke device
By designing a fast simulated stroke device, using cylinders and lift controllers to realize the simulated lift test of the product, and ensuring accurate positioning and fixing of the product through limiters and positioning pins, the problem of difficult to quickly detect the installation sequence and quality of complex products in the prior art is solved, and rapid and effective inspection and production efficiency improvements are achieved.
Patent Information
- Application Number
- CN202421517543.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-29
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-29
AI Technical Summary
The prior art is difficult to quickly and effectively detect the installation sequence and quality of complex products, resulting in repeated disassembly and rework when problems are found after assembly, which increases costs and time.
A rapid simulation stroke device is designed, including the main frame, electrical control box, cylinder, lifting fixing plate, limiter, lifting controller, positioning block, positioning pin and locking components. The simulated lifting test of the product is realized through the cylinder and lifting controller, and the accurate positioning and fixing of the product is ensured through the limiter and positioning pin.
The device can quickly and lightly simulate the use effect of the finished product, reduce inspection time, avoid finished product quality risks, increase production efficiency, and meet 100% inspection requirements, and operate stably and conveniently.
Smart Images

Figure CN222704327U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of simulated stroke, and more specifically to a fast simulated stroke device. Background Art
[0002] Assembly simulation is a major test and inspection method for key parts. Complex products basically have a sequential installation sequence.
[0003] The quality of some special products is difficult to detect with existing manual means and requires actual cooperation to verify. If the problem cannot be identified during early testing and is discovered after the finished product is assembled, the delivery time of the finished product and the repeated disassembly and rework of other parts will be a huge cost risk. Utility Model Content
[0004] In order to overcome the above defects of the prior art, the utility model provides a rapid stroke simulation device to solve the problems existing in the above background technology.
[0005] The utility model provides the following technical solutions: a rapid simulation stroke device, comprising a main frame, one side of the main frame is fixedly connected to an electric control box, the top of the main frame is fixedly connected to a cylinder, one end of the cylinder pneumatic rod passes through the main frame and is fixedly connected to a lifting and fixing plate, one side of the electric control box is provided with a limiting component to limit the lifting and lowering stroke of the cylinder, the upper surface of the main frame is provided with a control component for controlling the lifting and lowering of the cylinder, a plurality of positioning blocks are fixedly connected to the upper surface of the main frame, a product body is placed between the plurality of positioning blocks, the product body is fixed to the lifting and fixing plate by fixing plate screws, and both sides of the product body are provided with locking components for fixing the product body.
[0006] As a further solution of the utility model, the limiting component is a limiter, the limiter is fixedly connected to one side of the electric control box, the electric control box and the limiter are connected by wires, and the limiter and the cylinder are connected by wires.
[0007] As a further solution of the utility model, the control component is a lifting controller, which is fixedly connected to the upper surface of the main frame, and is connected to an electric control box through wires so that the electric control box provides power to the lifting controller, and the lifting controller is connected to the cylinder through wires.
[0008] As a further solution of the utility model, the locking component is a plurality of positioning pins, and the plurality of positioning pins are evenly and symmetrically arranged on both sides of the product body. The upper surface of the main frame is provided with threaded holes corresponding to the plurality of positioning pins one by one, and the plurality of positioning pins all pass through the product body and are threadedly connected to the threaded holes.
[0009] As a further solution of the utility model, an alarm module is provided in the electric control box, so that the alarm module can give an alarm when a problem occurs during product detection.
[0010] As a further solution of the utility model, a counting module is provided in the electric control box, so that the counting module counts the number of detected products.
[0011] As a further solution of the utility model, a display screen connected to the counting module is provided on one side of the electric control box, so that the quantity calculated by the counting module can be displayed.
[0012] Technical effects and advantages of the utility model:
[0013] 1. The utility model can simulate the use effect of finished products more conveniently and lightly, reduce the detection time, avoid the quality risk of finished products, increase production efficiency, can be adjusted to be suitable for the production of products with similar length specifications, meet 100% detection, and is light and convenient to operate.
[0014] 2. The utility model can be tested by a single operator, and the single operator test has good stability, convenient operation, improved efficiency, and avoids the risk of defective finished products. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0016] Figure 2 This is a schematic diagram of the product body structure of the utility model.
[0017] The accompanying drawings are marked as follows: 1. positioning pin; 2. cylinder; 3. lifting fixing plate; 4. fixing plate screw; 5. product body; 6. positioning block; 7. lifting controller; 8. limiter; 9. electric control box; 10. main frame. DETAILED DESCRIPTION
[0018] The technical solution of the present invention will be clearly and completely described below in conjunction with the drawings in the present invention. In addition, the forms of the various structures recorded in the following embodiments are merely illustrative, and the present invention is not limited to the various structures recorded in the following embodiments. All other implementations obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention.
[0019] Reference Figure 1-Figure 2The utility model provides a rapid simulation stroke device, including a main frame 10, an electric control box 9 is fixed to one side of the main frame 10 by bolts, a cylinder 2 is fixed to the top of the main frame 10 by bolts, one end of the pneumatic rod of the cylinder 2 passes through the main frame 10 and is fixed to a lifting fixing plate 3 by bolts, a limiting component is provided on one side of the electric control box 9, so that the lifting stroke of the cylinder 2 is limited, and a control component for controlling the lifting of the cylinder 2 is provided on the upper surface of the main frame 10, and the control component is a lifting controller 7, and the lifting controller 7 is fixed to the upper surface of the main frame 10 by bolts, and the lifting controller 7 is connected to the electric control box 9 by wires, so that the electric control box 9 provides power for the lifting controller 7, and the lifting controller 7 is connected to the cylinder 2 by wires, and a plurality of positioning blocks 6 are fixed to the upper surface of the main frame 10 by bolts, and a plurality of positioning blocks A product body 5 is placed between 6, and the product body 5 is fixed to the lifting and fixing plate 3 by the fixing plate screws 4. Both sides of the product body 5 are provided with locking components for fixing the product body 5. The product body 5 is placed on the positioning block 6, the product body 5 is positioned and placed, and then the product body 5 is fixed by the locking components, the lifting and fixing plate 3 is connected to the product body 5 by the fixing plate screws 4, and the lifting and lowering formation of the cylinder 2 is fixed by the limiting component, and then the batch is upgraded and tested by the lifting controller 7. If there is jamming or defective processing, it is also tested for appearance. It is relatively convenient and light to simulate the use effect of the finished product, reduce the detection time, avoid the quality risk of the finished product, increase the production efficiency, and can be adjusted to be suitable for the production of products with similar length specifications, meet 100% detection, and be light and convenient to operate.
[0020] Among them, the limiting component is a limiter 8, which is fixed to one side of the electric control box 9 by bolts, the electric control box 9 is connected to the limiter 8 by wires, the limiter 8 is connected to the cylinder 2 by wires, the cylinder 2 is started by the lifting controller 7 to first adjust the up and down movement and the stroke of the cylinder 2 is fixed by the limiter 8, the locking component is a plurality of positioning pins 1, and the plurality of positioning pins 1 are evenly and symmetrically arranged on both sides of the product body 5, the upper surface of the main frame 10 is provided with threaded holes corresponding to the plurality of positioning pins 1, and the plurality of positioning pins 1 are all threadedly connected through the product body 5 and the threaded holes, and the positioning pins 1 are passed through the product body 5 and connected with the threaded holes on the main frame 10, so as to fix the product body 5, an alarm module is provided in the electric control box 9, so that the alarm module alarms when problems occur during product detection, a counting module is provided in the electric control box 9, so that the counting module counts the number of detected products, and a display screen connected to the counting module is provided on one side of the electric control box 9, so that the number calculated by the counting module is displayed.
[0021] The working principle of the utility model is as follows: the product body 5 is placed on the positioning block 6, the product body 5 is positioned and placed, and then the positioning pin 1 is passed through the product body 5 and connected with the threaded hole on the main frame 10, so as to fix the product body 5, and then the lifting and fixing plate 3 is connected with the product body 5 through the fixing plate screw 4, and the cylinder 2 is started by the lifting controller 7 to first adjust the up and down movement and the stroke of the cylinder 2 is fixed by the limiter 8, and then the batch is upgraded and tested by the lifting controller 7. If there is jamming or defectiveness, it needs to be processed, and the appearance inspection is performed at the same time. It is relatively convenient and light to simulate the use effect of the finished product, reduce the inspection time, avoid the quality risk of the finished product, and increase the production efficiency. It can be adjusted to be suitable for the production of products with similar length specifications, meet 100% inspection, and is light and convenient to operate.
[0022] Finally, a few points should be explained: In the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;
[0023] In the drawings of the embodiments disclosed by the present invention, only the structures related to the embodiments disclosed by the present invention are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other.
Claims
1. A rapid stroke simulation device, comprising a main frame (10), characterized in that: One side of the main frame (10) is fixedly connected to an electric control box (9), the top of the main frame (10) is fixedly connected to a cylinder (2), one end of the pneumatic rod of the cylinder (2) passes through the main frame (10) and is fixedly connected to a lifting fixed plate (3), one side of the electric control box (9) is provided with a limiting component to limit the lifting stroke of the cylinder (2), the upper surface of the main frame (10) is provided with a control component for controlling the lifting of the cylinder (2), the upper surface of the main frame (10) is fixedly connected to a plurality of positioning blocks (6), a product body (5) is placed between the plurality of positioning blocks (6), the product body (5) is fixed to the lifting fixed plate (3) by a fixing plate screw (4), and both sides of the product body (5) are provided with locking components for fixing the product body (5).
2. A rapid stroke simulation device according to claim 1, characterized in that: The limiting component is a limiter (8), the limiter (8) is fixedly connected to one side of the electric control box (9), the electric control box (9) and the limiter (8) are connected via electric wires, and the limiter (8) and the cylinder (2) are connected via electric wires.
3. A rapid stroke simulation device according to claim 1, characterized in that: The control component is a lifting controller (7), which is fixedly connected to the upper surface of the main frame (10), and the lifting controller (7) is connected to the electric control box (9) through electric wires, so that the electric control box (9) provides power to the lifting controller (7), and the lifting controller (7) is connected to the cylinder (2) through electric wires.
4. A rapid stroke simulation device according to claim 1, characterized in that: The locking component is a plurality of positioning pins (1), and the plurality of positioning pins (1) are evenly and symmetrically arranged on both sides of the product body (5). The upper surface of the main frame (10) is provided with threaded holes corresponding to the plurality of positioning pins (1) one by one, and the plurality of positioning pins (1) all pass through the product body (5) and are threadedly connected to the threaded holes.
5. A rapid stroke simulation device according to claim 1, characterized in that: An alarm module is arranged in the electric control box (9), so that the alarm module can sound an alarm when a problem occurs during product testing.
6. A rapid stroke simulation device according to claim 5, characterized in that: The electric control box (9) is provided with a counting module so that the counting module can count the number of detected products.
7. A rapid stroke simulation device according to claim 6, characterized in that: A display screen connected to the counting module is provided on one side of the electric control box (9) so that the quantity calculated by the counting module can be displayed.