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2744 results about "Vibration signature" patented technology

Bearing fault detection method and system based on health state index

The invention relates to the technical field of bearing fault detection, and discloses a bearing fault detection method and system based on a health state index. The method comprises the following steps: collecting multi-source sensing signals at least comprising a vibration signal, a temperature signal and an acoustic signal during bearing operation; respectively performing time domain feature extraction and frequency domain feature extraction on the multi-source sensing signals, and performing normalized fusion on the extracted time domain features and frequency domain features to generate a multi-dimensional health state index sequence; constructing a long-short-term memory network model based on an attention mechanism, inputting the multi-dimensional health state index sequence into the model for training, and outputting a bearing health state prediction sequence; and calculating a dynamic early warning threshold according to the historical health state prediction sequence, comparing the current prediction value with the dynamic early warning threshold in real time, and generating a fault early warning signal. The method can improve the accuracy of bearing health state evaluation and fault early warning, and is suitable for complex operation conditions.
Owner:CSC BEARING

Cable fault intelligent diagnosis and positioning method and system

The invention discloses an intelligent cable fault diagnosis and positioning method and system, and relates to the technical field of intelligent operation and maintenance of a power system. The method is used for accurately identifying and positioning high-resistance faults and external damage. According to the method, electric field, current, temperature and vibration signals are synchronously collected, a multi-source fusion enhanced signal flow is constructed, and multi-physical field features are extracted; based on a coupling mechanism of an electromagnetic-thermal field and a mechanical-electric field, generating a fault type label and a space coordinate; executing targeted impedance correction for different fault types, establishing a dynamic topology network, and inputting a time-space diagram neural network to output a preliminary positioning result; and multi-source verification is carried out by further fusing salinity dielectric, a harmonic thermal field, a vibration electric field and stress topological information, a high-confidence-coefficient fault positioning result is finally output, a closed-loop diagnosis mechanism is formed, and the fault recognition accuracy and the system adaptability under complex working conditions are improved.
Owner:GUANGDONG JINPAI CABLE CO LTD

Industrial bearing vibration time sequence signal fault prediction method and system fusing attention mechanism and LSTM

The invention discloses an attention mechanism and LSTM fused industrial bearing vibration time sequence signal fault prediction method and system. The method comprises the following steps: collecting a bearing vibration signal and carrying out filtering, noise reduction and normalization preprocessing; constructing a deep learning model combining the bidirectional BiLSTM and a coordinate attention mechanism to extract bidirectional time sequence features and enhance key fault features; carrying out model training by adopting a multi-target composite loss function and an Adam optimizer, and introducing an early stop mechanism to prevent overfitting; performing fault type identification and degree evaluation on the real-time vibration signal by using the trained model, and performing quantitative analysis by fusing multi-scale spectrum kurtosis features and nonlinear kinetic parameters; and finally, outputting a fault diagnosis report, and triggering multi-stage early warning based on an adaptive threshold. The method can realize high-precision and high-reliability bearing fault prediction and health state evaluation, and is suitable for intelligent operation and maintenance of industrial equipment.
Owner:ZHONGXIN HANCHUANG BEIJING TECH CO LTD

Vibration noise combined diagnosis generation method of motor operation state

The invention relates to the technical field of equipment testing, and discloses a motor operation state vibration noise combined diagnosis generation method, which comprises the following steps: when a motor operates, performing bimodal data extraction on operation state data to obtain a vibration signal and a noise signal; performing order tracking analysis on the vibration signal to obtain an electric vibration characteristic order component; calculating a time domain energy envelope line, and performing synchronous time domain segmentation on the noise signal to obtain noise signal slices; filtering non-related components of the vibration characteristic order component in the noise signal slice, and extracting a vibration synchronous noise component of the vibration characteristic order component synchronous with the current rotation period of the motor according to a filtered result; constructing a sound-vibration fusion spectrum; analyzing the distribution rule of the sound and vibration intensity in the sound and vibration fusion spectrum, identifying a correlation mutation point, and diagnosing a specific operation state fault based on the distribution mode of the correlation mutation point; according to the invention, the efficiency of vibration noise combined diagnosis generation of the motor operation state can be improved.
Owner:JINING MINING GRP HAINA TECH ELECTROMECHANICAL CO

Pump equipment state monitoring and fault diagnosis method based on artificial intelligence

The invention provides a pump equipment state monitoring and fault diagnosis method based on artificial intelligence, and relates to the technical field of data processing, and the method comprises the steps: obtaining a vibration signal of a target type of pump equipment based on a preset vibration sensor, and marking the vibration signal; extracting features of the vibration signal based on a preset dual-channel feature extraction model; iteratively training a preset basic fault diagnosis model based on the characteristics of the vibration signal until a preset training completion condition is reached; binding a preset number of fault diagnosis models to construct a pump equipment state reasoning model; acquiring an operation vibration signal of the pump equipment of the target category, inputting the operation vibration signal into the pump equipment state reasoning model, and outputting a fault category; through time-frequency dual-channel fusion and multi-scale perception, the fault identification precision is improved; the rationality and interpretability of the result are enhanced by using physical prior constraints; and through model integration optimization, the classification stability and reliability in a complex scene are improved.
Owner:SHANDONG ENERGY DIGITAL CLOUD TECH CO LTD

Mechanical transmission system fault trend prediction system based on dynamic feature recognition

The invention discloses a mechanical transmission system fault trend prediction system based on dynamic feature recognition, and relates to the technical field of mechanical state monitoring. Comprising the following steps: synchronously acquiring a load torque signal and a lubrication state parameter signal of a transmission system and vibration acceleration signals of a plurality of measuring points through a signal acquisition module; the working condition decoupling characteristic generation module carries out time-frequency analysis on the vibration signal, calls a pre-stored load disturbance spectrum template according to a load torque signal to carry out adaptive differential processing so as to eliminate load fluctuation interference, and calls a correction rule set according to a lubrication state parameter signal to carry out form recombination on the signal so as to compensate the lubrication state influence; and finally outputting a working condition decoupling feature representing the health state of the mechanical part. And the trend prediction module calculates and obtains fault development trend and residual life estimation data through a pre-trained fault prediction model. According to the method, the dynamic characteristics representing the essential degradation of the part are effectively extracted, and the accuracy and reliability of fault trend prediction of the mechanical transmission system are improved.
Owner:HARBIN UNIV OF SCI & TECH

Bridge structure vibration monitoring and analysis method based on artificial intelligence

The invention relates to a bridge structure vibration monitoring and analysis method based on artificial intelligence, and the method specifically comprises the following steps: setting an acceleration sensor network at a key part of a bridge, collecting and marking a vibration signal sample, and forming a data set; a high-resolution time-frequency matrix of sample adaptive optimal kernel time-frequency distribution is calculated, a damage sensitive resonance frequency band is positioned according to spectrum kurtosis, and the time-frequency matrix is enhanced by the resonance frequency band subjected to adaptive gain enhancement; dividing a matrix frequency axis multi-scale binary tree, calculating and normalizing sub-band average energy, quantifying energy distribution uniformity through information entropy, and splicing multi-scale entropy values into feature vectors; then constructing and training a bridge detection data model; and finally, preprocessing new data, inputting the preprocessed new data into the trained model, and automatically analyzing to obtain a bridge health monitoring result. Through time-frequency optimization, multi-scale entropy and deep learning technologies, the problems of large noise, difficult feature extraction and low automation and accuracy of traditional monitoring can be solved.
Owner:SHANDONG UNIV OF SCI & TECH +1

Diesel generating set fault detection method and system based on deep learning

The invention relates to the technical field of fault detection, and discloses a diesel generating set fault detection method and system based on deep learning, and the method comprises the steps: obtaining first vibration signal data, and carrying out the time-frequency decomposition, and obtaining a dynamic change feature; de-noising processing is carried out on the dynamic change features to obtain a time-frequency feature sequence; extracting a peak energy distribution data set, and calculating each frequency band entropy value to obtain a frequency band entropy value sequence; classifying the frequency band entropy sequence, determining a random fluctuation reference mode, and separating to obtain an abnormal frequency component; calculating a spectral line spacing and amplitude ratio, obtaining a spectral line feature data set, classifying the spectral line feature data set, and determining a fault classification result; obtaining current second vibration signal data, performing similarity calculation on the current second vibration signal data and a pre-established normal mode library, and outputting a fault feature vector; and verifying the fault feature vector to obtain a final fault detection result. According to the method, closed-loop diagnosis from signal acquisition to fault classification can be realized, and the fault detection precision of the diesel generating set is improved.
Owner:SHENZHEN YICHEONG POWER TECH

Fan blade state monitoring method based on multi-sensor fusion

The invention discloses a fan blade state monitoring method based on multi-sensor fusion, relates to the technical field of wind power, and is suitable for wind energy prime mover equipment manufacturing and blade state monitoring technologies of onshore and offshore wind generating sets. The method comprises the following steps: acquiring operation data, a vibration signal, an acoustic signal and a pulse signal of a fan; the current working condition state of the fan is recognized, common-mode fault verification, local damage positioning and transient stress damage analysis are carried out on the vibration signals and the acoustic signals, and a fault analysis result and a first damage analysis result are obtained; performing phase-locked amplification analysis on the vibration signal and the acoustic signal through active excitation to obtain a second damage analysis result; and finally, a comprehensive state monitoring report of the fan blade is generated, so that the problems of difficulty in identification of weak damage and high false alarm rate of blades of land and offshore wind generating sets in wind energy prime mover equipment manufacturing under a non-stable working condition are solved, and the equipment operation and maintenance intelligent level in the wind energy prime mover equipment manufacturing industry is effectively improved.
Owner:SHENZHEN ZHONGKE SENSOR TECH CO LTD

Power distribution equipment on-line monitoring system based on multi-modal data fusion

The invention discloses a power distribution equipment on-line monitoring system based on multi-modal data fusion, and relates to the field of power distribution equipment management, and the system comprises a sensing module which is used for collecting an electrical signal, a thermal infrared signal, a mechanical vibration signal and an acoustic signal generated in the operation process of power distribution equipment through a multi-type sensing channel, converting the collected various signals into processable equipment state original data to form an equipment operation state original data set; according to the invention, through accurate acquisition of multi-dimensional signals, combination of space mapping and time delay compensation, data quality is optimized, the reliability of original information is ensured, key features are extracted according to working conditions, subtle state changes are captured by means of temperature field analysis and a variable-resolution spectrum technology, the comprehensiveness, accuracy and response timeliness of equipment operation monitoring are effectively improved, and the real-time performance of equipment operation monitoring is improved. Misjudgment and missed judgment are reduced, and fault risks are avoided in advance.
Owner:WUHAN TIMES ELECTRIC MEASUREMENT TECH CO LTD

Machine tool fault predictive maintenance method based on vibration analysis

The invention relates to the technical field of machine tool fault diagnosis and maintenance, and discloses a machine tool fault predictive maintenance method based on vibration analysis, which comprises the following steps: collecting vibration, temperature and acoustic emission signals and machine tool working condition parameters through a multi-modal sensor, extracting multi-domain features after preprocessing the vibration signals, and combining the working condition parameters through feature fusion and dimension reduction to obtain a machine tool fault predictive maintenance result. And establishing a fault classification model by using transfer learning, and performing hierarchical optimization. Model parameters are updated in real time based on an online learning mechanism, a fault early warning agent model is constructed to predict fault probability distribution, a dynamic threshold strategy is designed to avoid false report and missing report, and finally, related models and strategies are integrated to edge computing equipment. According to the method, multi-source data are integrated, multiple advanced algorithms are applied, machine tool faults can be accurately predicted, real-time monitoring and maintenance decision output are achieved, the machine tool operation reliability is improved, and the maintenance cost is reduced.
Owner:WUXI WEIMING INTELLIGENT TECH CO LTD

Loss tuning method of power transformer

The invention discloses a loss tuning method of a power transformer, which is applied to a transformer body sleeved with a winding and comprises the following steps: applying scanning current excitation containing fundamental waves and harmonic waves to the winding, synchronously acquiring a body vibration signal and converting the body vibration signal into a frequency spectrum; extracting a formant from the frequency spectrum, matching the formant with a theoretical electromagnetic force wave and a structure inherent frequency library, and identifying a coupling formant to be optimized; aiming at each formant, installing a vibration exciter in a corresponding area, sending out an anti-phase periodic pulse force, and dynamically and finely adjusting a pulse force parameter by monitoring a vibration response in real time and taking equivalent mechanical impedance minimization as a target; when the optimal damping state is achieved, the vibration exciter output rod is locked, and static pre-tightening force is formed; and after all formants are adjusted and optimized in sequence and the prestress is locked, final pressing and fixing of the transformer body are completed in the state that the pretightening force is kept. According to the invention, the dynamic loss source of the individual transformer can be actively inhibited and cured before assembly and curing, the operation loss and noise are effectively reduced, and the structural stability is improved.
Owner:JIANGSU ETERN

Power cable electrical performance detection method and system

The invention relates to the technical field of power equipment state monitoring, and particularly discloses a power cable electrical performance detection method and system, and the method comprises the steps: synchronously collecting a broadband electromagnetic signal, a mechanical vibration signal and a temperature signal at a cable monitoring point; calculating a wavelet coherence coefficient between the signals through continuous wavelet transform, and constructing a multi-modal coupling tensor fusing amplitude and cross-modal time-frequency correlation characteristics; performing time slicing and high-order singular value decomposition on the tensor to obtain a time-varying core tensor sequence, mapping the time-varying core tensor sequence into a high-dimensional manifold curve, and generating a system state fingerprint by calculating local curvature distribution and topology invariants of the curve; inputting the fingerprints into a pre-trained defect prediction model, and directly outputting defect inoculation probability and evolution stage judgment; according to the method, the limitation that early weak defect detection is not sensitive in a traditional method is broken through, and early warning and accurate diagnosis of cable insulation latent defects are achieved.
Owner:JIANGXI PACIFIC CABLE GRP CO LTD

Robot milling surface roughness prediction method and system based on parallel convolution and coordinate attention mechanism feature fusion

The invention provides a robot milling surface roughness prediction method and system based on parallel convolution and coordinate attention mechanism feature fusion. According to the method, firstly, multi-source heterogeneous high-frequency signals in the milling process of a robot are synchronously collected, empty slice segments are eliminated and environmental noise is filtered out by utilizing a self-adaptive threshold value and a robust statistical method, and a standardized time sequence sample set is constructed; secondly, establishing a multi-source heterogeneous feature fusion roughness prediction model, and independently extracting deep features of cutting force and vibration signals by adopting a double-branch parallel convolution architecture; a coordinate attention mechanism is introduced, heterogeneous modal features are mapped into a virtual two-dimensional topological structure, the dynamic relative contribution degree of cutting force and vibration signals changing along with the machining state is captured through pooling aggregation along the modal dimension, and an attention weight map is generated to conduct dynamic weighting on the features. And finally, outputting a surface roughness predicted value through a regression network. According to the method, the problem that an existing fusion method neglects the dynamic dependency relationship between physical quantities is effectively solved, the anti-interference capability of the robot in the weak rigidity machining process is enhanced, and the precision and robustness of surface roughness prediction are remarkably improved. The method can be widely applied to robot complex component machining quality analysis and intelligent optimization, and has high efficiency and reliability.
Owner:CENT SOUTH UNIV

Cooling tower early fault early warning method based on vibration state monitoring

According to the cooling tower early fault early warning method based on vibration state monitoring, vibration signals and working condition labels of key parts of the cooling tower are synchronously collected through multiple channels, and data quality is improved through preprocessing operation such as band-pass filtering and normalization; time-frequency features are extracted in a multi-scale mode through self-adaptive variational mode decomposition and wavelet packet transformation, signal complexity is quantized through energy entropy, and weak fault detection capacity is enhanced; the obtained features are input into a deep belief network after being subjected to principal component analysis dimensionality reduction, and automatic classification and recognition of the equipment operation state are achieved; dynamic early warning grade adaptation is carried out according to an identification result in combination with a working condition label, the environmental adaptability and stability of early warning are effectively improved, the method further has the functions of early warning sample recording and periodic model iterative optimization, and the fault identification precision and robustness in a complex noise environment are remarkably improved.
Owner:GUANGZHOU SINGLE BEAM ALL STEEL COOLING TOWER EQUIP CO LTD

Vibration signal space-time reconstruction method based on multi-modal condition diffusion model

The invention provides a vibration signal space-time reconstruction method based on a multi-modal condition diffusion model, and relates to the technical field of vibration signal reconstruction, and the method comprises the steps: firstly collecting structure vibration response through multiple sensors, constructing a multi-dimensional vibration signal matrix, and automatically recognizing a space continuous missing region and a time random missing region; performing coarse reconstruction on the missing region by adopting self-adaptive multi-scale interpolation so as to recover the basic trend and frequency band characteristics of the signal; a pseudo-missing mask is further applied to complete data, a training sample is constructed through a self-supervision strategy, and the model is guided to learn spatio-temporal correlation features and missing modes; in a training stage, a diffusion model is used as a generation framework, Gaussian noise disturbance is applied to a missing region, four types of condition embedding of time, space, trend and frequency domain are introduced in a denoising inversion process, signal periodicity, multi-sensor space coupling, low-frequency change and a physical frequency spectrum structure are respectively described, and the noise is reduced; and high-fidelity signal reconstruction under multi-modal information joint constraint is realized.
Owner:HUAQIAO UNIVERSITY +1

Subway depot upper cover building vibration response prediction method based on deep learning

The invention discloses a subway depot upper cover building vibration response prediction method based on deep learning, and the method comprises the steps: constructing a feature library containing vibration signals and working condition data, generating enhanced data through a mechanical model, and fusing the enhanced data into a data set; a mixed deep learning model embedded with physical prior is constructed, and training and dual-objective parameter optimization are carried out; a prediction result is output after working conditions of real-time data are recognized through the lightweight model; parameters are finely adjusted through regular incremental learning, and transfer learning adaptation is carried out when working conditions suddenly change; verifying precision and rationality, and adjusting the weight of a regular term or suggesting to add a sensor; according to the method, measured data sparseness is made up by enhancing data fusion; the double-branch architecture overcomes the deep nonlinear mapping problem, and physical constraints are prevented from violating physical rules; the incremental learning reduces the cost, and the transfer learning solves the time-varying vibration capture problem; precision is improved through closed-loop verification, accurate real-time prediction of vibration response is achieved, and safety and comfort of a building are guaranteed.
Owner:EAST CHINA JIAOTONG UNIVERSITY

Offshore wind turbine generator fault diagnosis method and system based on multi-source sensor data fusion

The invention provides an offshore wind turbine generator fault diagnosis method and system based on multi-source sensor data fusion. The method comprises the steps that a vibration signal from at least one component of a wind turbine generator is acquired through a vibration sensor; performing time-frequency conversion on the vibration signal by applying synchronous compression wavelet transform to obtain time-frequency representation of the vibration signal; when the reconstruction error exceeds a preset threshold value, it is judged that an abnormal event exists in the vibration signal; obtaining the position of a part corresponding to the abnormal event; starting an image sensor and an acoustic sensor according to the position of the component, and acquiring an image signal and a sound signal of the component according to the image sensor and the acoustic sensor; according to the DS evidence theory, the vibration signal, the image signal and the sound signal, obtaining the confidence of the fault type; the fault type of the component is judged according to the maximum confidence allocation principle, high-resolution time-frequency analysis can be achieved through synchronous compression wavelet transform (SST), and the fault feature identification degree is improved in combination with the self-encoding neural network and the D-S evidence theory.
Owner:NAT ENERGY GRP DONGTAI OFFSHORE WIND POWER CO LTD

Concrete mortar mixing and stirring system

A concrete mortar mixing and stirring system belongs to the technical field of concrete production equipment. Aiming at the problems that an existing stirring system is difficult to accurately judge the mixing uniformity of concrete mortar and the quality is easily influenced due to excessive stirring or insufficient stirring, the system comprises a stirring tank, a vibration signal acquisition unit, a torque monitoring unit and a control unit, stirring blades in a stirring tank are driven by a motor, a vibration signal acquisition unit captures a tank body vibration signal, a torque monitoring unit detects the torque change of the motor, and a control unit decomposes the tank body vibration signal into a frequency domain signal and extracts a preset aggregate collision vibration frequency band energy value to generate a vibration energy sequence; and analyzing the torque change fluctuation intensity to generate a torque variation coefficient sequence, calculating a correlation coefficient sequence of the two, generating an adaptive shutdown threshold by a sliding time window, and cutting off a motor power supply when the correlation coefficient sequence is continuously lower than the threshold for a preset number of times. The device is mainly used for automatic stirring control of concrete mortar, and precise starting and stopping of the stirring process are achieved.
Owner:SINOHYDRO BUREAU 6 CO LTD

GIS online monitoring method based on multi-state quantity integration

The invention discloses a GIS online monitoring method based on multi-state quantity integration, and relates to the field of GIS online monitoring, and the method comprises the steps: deploying an array composed of an ultrahigh frequency sensor, an ultrasonic sensor, a gas density sensor, an optical fiber temperature sensor and a vibration sensor based on a GIS equipment cavity structure zone; the method comprises the following steps: synchronously acquiring an ultrahigh-frequency electromagnetic wave signal, an ultrasonic signal, a gas density signal, a local temperature signal and a shell vibration signal in an operation process of GIS equipment so as to obtain a multi-dimensional original state quantity sequence; according to the method, multiple types of sensors are accurately distributed and controlled for the GIS cavity structure partition, and through time alignment, adaptive weight fusion and time-space convolution feature extraction, hidden dangers such as a partial discharge source can be accurately positioned, and a state quantity can be predicted by means of a correlation evolution equation. Meanwhile, mechanisms such as sensor fault automatic elimination and complementation, prediction accuracy verification and the like guarantee data reliability, equipment states can be mastered in real time, and faults can be warned in advance.
Owner:WUHAN LANDPOWER CO LTD

Method and system for detecting state of low-voltage circuit breaker

The invention relates to a low-voltage circuit breaker state detection method, which comprises the following steps of: synchronously acquiring multi-source state data of a low-voltage circuit breaker in an operation process through a plurality of sensors, the multi-source state data at least comprising a vibration signal, an opening and closing coil current signal, a moving contact displacement signal, a temperature signal and a partial discharge signal; the collected signals are preprocessed, and feature vectors related to the health state of the circuit breaker are extracted; inputting the feature vector into an improved weighted D-S evidence theory fusion diagnosis model; the improved weighted D-S evidence theory fusion diagnosis model is used for fusing evidences from a plurality of sensors in a mode of distributing weights for evidences of different sensors and calculating weighted average evidences; and determining the comprehensive health state grade of the low-voltage circuit breaker according to an output result of the fusion diagnosis model. According to the invention, comprehensive evaluation of the multi-dimensional working condition of the circuit breaker is realized, and the method has the advantages of comprehensively reflecting the multi-dimensional working condition of the circuit breaker, reducing the risk of misjudgment and missed judgment, and improving the performance degradation pre-judgment capability of equipment.
Owner:ZHEJIANG CHUANGJIA INTELLIGENT ELECTRICAL APPLIANCE CO LTD

Elevator steel wire rope detection method and device, equipment and storage medium

The invention provides an elevator steel wire rope detection method and device, equipment and a storage medium, and belongs to the technical field of automatic monitoring. The method comprises the steps that electromagnetic signal data in a steel wire rope and vibration signal data of the end of the steel wire rope are obtained; performing feature extraction on the electromagnetic signal data and the vibration signal data to obtain electromagnetic noise features and vibration noise features; performing cross fusion on the electromagnetic noise feature and the vibration noise feature to obtain a first joint noise feature; performing denoising processing on the electromagnetic signal data and the vibration signal data based on the first joint noise feature to obtain denoised electromagnetic signal data and denoised vibration signal data; and performing fault prediction based on the denoised electromagnetic signal data and the denoised vibration signal data to obtain fault information of the steel wire rope. According to the elevator steel wire rope detection method and device, the equipment and the storage medium, the elevator steel wire rope fault detection precision can be improved.
Owner:HEBEI INST OF SPECIAL EQUIP SUPERVISION & INSPECTION

Machine tool functional part performance analysis method and system based on big data

The invention relates to the technical field of machine tool performance analysis, and provides a machine tool functional part performance analysis method and system based on big data. Multi-source operation information, including a vibration signal, a temperature signal, a motor current signal, an acoustic emission signal and working condition information, of functional parts of a machine tool is collected, and machine tool operation performance indexes are determined based on the information; and when any index exceeds a normal interval under the current working condition, the system can judge that the functional part of the machine tool is preliminarily abnormal, multi-dimensional abnormal information is constructed according to the working condition information, the vibration information and the temperature information, the fault risk level is determined according to the multi-dimensional abnormal information, and finally early warning information is sent and user feedback is acquired. Therefore, the problem of false alarm caused by non-fault factors such as tool wear in the prior art is effectively solved, and the difficulty that the credibility of an operator to early warning information is reduced is avoided.
Owner:WENLING HAOJI MASCH TOOL ACCESSORIES CO LTD

Method and system for monitoring abrasion degree of cam driven bearing

The invention belongs to the technical field of vibration analysis and testing of bearings, and particularly relates to a cam driven bearing wear degree monitoring method and system, and the method comprises the steps: carrying out the equal-angle resampling processing of a vibration signal through a rotating speed signal, decomposing an obtained angular domain vibration signal into a plurality of mode components through a variational mode decomposition algorithm, and carrying out the measurement of the vibration signal; according to the kurtosis value of each modal component and the correlation coefficient of each modal component and the original vibration signal, evaluating the impact saliency weight of each modal component, and performing weighted summation on the energy of each modal component to obtain comprehensive impact energy; calculating to obtain a speed decoupling wear index without the influence of the rotating speed by utilizing the comprehensive impact energy and the vibration energy calculated by the physical mapping model; and the speed decoupling wear index is compared with a preset self-adaptive alarm threshold value, and the wear state of the cam driven bearing is judged according to a comparison result. According to the invention, the problems of false alarm and missing alarm under the variable-speed working condition are solved.
Owner:NADERBURG ELECTROMECHANICAL IND (JIANGSU) CO LTD

Online performance testing method for breather valve for oil and gas storage and transportation

The invention relates to the technical field of sealing performance testing, in particular to a breather valve performance online testing method for oil and gas storage and transportation, which comprises the following steps: acquiring a vibration signal of a breather valve body, a multi-band acoustic signal of a valve port and a total pressure signal in a storage tank; performing multi-scale complex wavelet decomposition, and constructing a time frequency-energy correlation feature tensor; the total pressure signal and the time frequency-energy correlation characteristic tensor serve as a combined observation value and are input into a preset continuous Gaussian mixture hidden Markov model containing four hidden states of sealing, transient micro-leakage, continuous leakage and full-amount opening, and the posterior probability is calculated; and calculating to obtain a real-time leakage rate. According to the method, the opening pressure can be accurately determined, the real-time leakage rate can be quantitatively calculated after the leakage state is recognized, comprehensive and accurate quantitative online evaluation of core performance parameters of the breather valve is achieved, and the multi-source information fusion degree and the anti-interference capacity are improved.
Owner:TAICANG YANGHONG PETROCHEMICAL CO LTD

Real-time monitoring system for abrasion of steel wire rope of elevator and equipment thereof

The invention discloses an elevator steel wire rope wear real-time monitoring system and equipment thereof, and relates to the technical field of safety monitoring, the elevator steel wire rope wear real-time monitoring system comprises an acquisition and extraction module which acquires real-time surface image data and vibration signal data of a steel wire rope through a sensor array, extracts surface damage features and vibration spectrum features by adopting an image processing algorithm, and sends the surface damage features and the vibration spectrum features to a server; fusing kernel function selection and hyperplane separation to process the preliminary wear feature set; the crack identification module is used for fusing tensile strength and corrosion resistance data in the material characteristic database according to the initial wear characteristic set, classifying potential fatigue crack types through support vector identification and crack morphological characteristics by adopting a support vector machine algorithm, and determining a fatigue crack distribution diagram; according to the elevator steel wire rope abrasion real-time monitoring system and equipment thereof, accurate abrasion evaluation and dynamic maintenance optimization are achieved, the safety of the steel wire rope is improved, and the service life of the steel wire rope is prolonged.
Owner:UTCONTIS ELEVATOR CO LTD

Hydropower station intelligent inspection and fault early warning linkage method

The invention belongs to the technical field of hydropower station monitoring and early warning, and particularly relates to a hydropower station intelligent inspection and fault early warning linkage method, which comprises the following steps: arranging a redundant sensor network at key equipment parts, synchronously acquiring pressure, flow, vibration and water turbidity data, establishing a flow-pressure loss reference relationship, and calculating real-time pressure-flow ratio deviation; performing spectral analysis on the vibration signals, extracting characteristic frequency band energy, performing collaborative study and judgment in combination with a turbidity change trend, and ensuring data credibility through data cross validation of main and auxiliary sensors; performing time sequence difference operation on the pressure-flow ratio deviation to obtain a change rate, fusing vibration-turbidity abnormal performance, and comprehensively diagnosing water diversion blockage or foreign matter invasion; early warning levels are divided according to the deviation and the change rate, corresponding response measures are triggered, response actions are executed according to a preset risk priority sequence, and linkage control of the whole process from state sensing, anomaly recognition, fault diagnosis to intelligent response is achieved.
Owner:GUIZHOU WUJIANG HYDROPOWER DEV

Bridge expansion joint state monitoring method, device and system based on vibration voiceprint collaborative perception

The invention provides a bridge expansion joint state monitoring method, device and system based on vibration voiceprint collaborative awareness, and the method comprises the steps: collecting a vibration signal sequence and a voiceprint signal sequence of a bridge expansion joint, generating an original monitoring data set, carrying out the time-space correlation modeling of the vibration signal sequence and the voiceprint signal sequence, and generating a time sequence collaborative evolution field. And performing causal sequential difference deconstruction on the time sequence co-evolution field, separating a causal lag mode of the vibration signal sequence relative to the voiceprint signal sequence in a target frequency band range, mapping the causal lag mode to a preset physical force transmission path network, generating a hidden damage topological graph for describing structural performance weakening characteristics, and determining the structural performance weakening characteristics. And based on connectivity characteristics of nodes and strength characteristics of edges in the hidden damage topological graph, quantitatively evaluating the integrity state level and the local damage degree of the bridge expansion joint, and generating a monitoring result containing a state level identifier. According to the invention, the monitoring efficiency can be improved, and the stability and applicability in a complex operation environment can be ensured.
Owner:中铁科学研究院集团有限公司 +2

Milling process vibration state monitoring method and system for machine tool milling cutter

The invention discloses a milling process vibration state monitoring method and system for a machine tool milling cutter, and belongs to the technical field of intelligent monitoring. The method comprises the following steps: acquiring a vibration signal of a milling cutter under a reference processing condition, and establishing a reference template containing normal vibration characteristics; dynamically adjusting an alarm threshold value, and starting fault diagnosis analysis; performing envelope spectrum analysis on the vibration signal triggering diagnosis; preliminarily judging the affiliation fault type of the abnormal vibration through a preset fault classification model; and carrying out association verification by combining the attribution fault type and the spatial position information when the abnormality occurs, confirming the root cause of the fault, and outputting a targeted classification alarm instruction. According to the invention, the cutter handle single sensor is linked with phase slicing and dynamic threshold and coordinate verification, so that the faults of the cutter, the cutter rest and the workpiece are accurately distinguished and directionally alarmed, and the problems that a fault source cannot be distinguished by a single channel and the false alarm rate is high in the prior art are solved.
Owner:QINGDAO BOZHAO IND & TRADE CO LTD

Wind turbine generator low-speed bearing defect diagnosis and early warning method based on multi-source data

The invention belongs to the technical field of wind turbine generator state monitoring and fault diagnosis, and relates to a wind turbine generator low-speed bearing defect diagnosis and early warning method based on multi-source data. Comprising the following steps: acquiring vibration, temperature, load and working condition data of a bearing; performing noise reduction on the vibration signal and extracting the vibration kurtosis; constructing a three-dimensional temperature field according to the temperature data and calculating a gradient entropy; calculating an asymmetric index from the load data; obtaining a rotating speed modulation factor according to the working condition data; fusing the features to construct a composite feature vector, and inputting the composite feature vector into a pre-trained deep belief network model; the model outputs the defect grade and residual service life probability distribution of the bearing; and according to the output result and the dynamic early warning threshold, triggering multi-stage early warning and generating a diagnosis decision. According to the method, accurate recognition of early defects of the bearing and intelligent early warning of the fault evolution trend are realized, and the diagnosis accuracy and the operation and maintenance decision timeliness are remarkably improved.
Owner:XIAN THERMAL POWER RES INST CO LTD +1